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8 — English

©

 2010 Baja, Inc. All Rights Reserved.

ASSEMBLY

INSTALLING FRONT WHEEL

  Remove plastic plug from brake calipers. 

  Place the front wheel in the correct position between the 

steering forks.

  Starting from the right side (opposite the chain) of the dirt 

bike, slide the axle bolt through the fork, wheel spacer, 

wheel with brake hub, and other side of fork.

  Install the nut and tighten securely. Torque to 26-33 ft.lbs. 

(35-45 Nm).

WARNING:

Strictly adhere to all torque wrench tightening specifica

-

tions. Failure to do so could cause serious personal injury.

  Check the air pressure of the tires and inflate as needed 

to the proper amount.

NOTE: Tire pressure should only be measured or 

 adjusted when tires are cold.

Recommended Pressure

15-18 psi (103-124 kPa)

WARNING:

Check the tire pressure carefully while inflating. Too much 

air in the tire could cause the tire to burst, causing serious 

personal injury.

INSTALLING AIR VENTS AND SIDE PANELS

  Align air vent with holes in dirt bike frame. Install screws 

as shown and tighten securely.

WARNING:

Maintaining correct air pressure in the tires is very impor-

tant. Too little pressure could allow the tire to rotate off 

the wheel rim. Too much pressure could cause the tire to 

burst. Failure to maintain correct air pressure in the tires 

could cause problems with vehicle operation and stability, 

causing serious personal injury.

PLASTIC

PLUG

PLASTIC

PLUG

NUT

WHEEL 

SPACER

AXLE 

BOLT

  Align side panel with holes in dirt bike frame and air vent. 

Where the side panel attaches to the dirt bike frame, install 

screws and tighten securely.

  At the hole where the side panel attaches to the air vent, 

place washer on screw, then insert screw and tighten 

securely.

  Repeat on opposite side to install other air vent and side 

panel.

AIR VENT 

SCREWS

AIR

VENT

WASHER

SIDE 

PANEL 

SCREWS

SIDE 

PANEL 

Summary of Contents for DR150C

Page 1: ...roduct ASSEMBLY GUIDE GUIDE D ASSEMBLAGE DIRT BIKE MOTO HORS ROUTE DR150C CONSERVEZ CE GUIDE AUX FINS DE R F RENCE FUTURE SAVE THIS GUIDE FOR FUTURE REFERENCE Suivez toutes les instructions lorsque vo...

Page 2: ...ion Due to im provements or other changes there may be some discrep ancies in this manual We reserve the right to make product changes at any time without notice and without incurring any obligation t...

Page 3: ...or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION Without Safety Alert Symbol Indicates a situation that may re...

Page 4: ...aside NOTE Ifasecondpersonisunavailable useanoverhead hoist to lift and remove the metal frame WARNING Carefully support the crate at all times during the removal process Allowing the crate to drop c...

Page 5: ...Washer 2 Air Vent 2 Key No Description Qty 4 Wheel Hardware Axle Bolt M10 x 210 mm 1 Spacer 1 Nut M10 x 1 5 1 5 Keys 2 6 Tool Kit 1 Assembly Guide Not Shown 1 Operator s Manual Not Shown 1 WARNING If...

Page 6: ...ing parts WARNING If any of the assembly steps have already been com pleted verify the assembly was completed correctly the piece is securely tightened and torque specifications are correct then proce...

Page 7: ...o all torque wrench tightening specifica tions Failure to do so could cause serious personal injury Turn the handlebars fully left and right to verify proper operationandtomakesurethethrottlecable bra...

Page 8: ...Too much air in the tire could cause the tire to burst causing serious personal injury INSTALLING AIR VENTS AND SIDE PANELS Align air vent with holes in dirt bike frame Install screws as shown and ti...

Page 9: ...gine lubricant Lubricant should be changed while the engine lubricant is still warm but not hot This allows the lubricant to drain quickly and completely Park vehicle on level ground and lower side st...

Page 10: ...ever use old stale or contaminated gasoline and do not use an oil gas mixture Do not allow dirt or water into the fuel tank Ethanol Gasoline containing up to 10 ethanol by volume commonly referred to...

Page 11: ...tions ou d autres changements il pourrait y avoir certaines divergences dans ce manuel Nous nous r servons le droit d effectuer des changements au produit en tout temps sans pr avis et sans tre oblig...

Page 12: ...CATION DANGER Indique une situation qui pr sente un danger imminent lequel si non vit entra nera la mort ou de graves blessures AVERTISSEMENT Indique une situation potentiellement dangereuse laquelle...

Page 13: ...tez la de c t REMARQUE Si une deuxi me personne n est pas disponible utilisez un palan pour lever et retirer la structure en m tal AVERTISSEMENT Soutenez toujours la caisse avec pr caution durant le p...

Page 14: ...Mat riel de roue Boulon de l essieu M10 x 210 mm 1 Bague entretoise 1 crou M10 x 1 5 1 vent d a ration 2 5 Cl s 2 6 Trousse outils 1 Guide d assemblage non illustr 1 Manuel de l utilisateur non illus...

Page 15: ...lage des pi ces AVERTISSEMENT Si l une ou l autre des tapes d assemblage a d j t r alis e s assurer que l assemblage a t effectu correctement que la pi ce est serr e solidement et que les sp cificatio...

Page 16: ...it causer de graves blessures corporelles Tournez le guidon compl tement gauche et droite pour v rifier le bon fonctionnement et pour vous assurer que le c ble de l acc l rateur les flexibles de frein...

Page 17: ...gonfl pourrait clater causant de graves blessures corporelles INSTALLATION DES VENTS D A RATION ET DES PANNEAUX LAT RAUX Aligner l vent d a ration avec les trous du cadre de la moto hors route Install...

Page 18: ...lubrifiant devrait tre chang pendant que le lubrifiant de moteur est encore ti de mais pas chaud Ceci permet au lubrifiant de s goutter rapidement et compl tement Stationnez le v hicule sur une surfac...

Page 19: ...nne vieille ou contamin e et n utilisez pas un m lange d huile essence Ne laissez pas de la salet ou de l eau p n trer dans le r servoir de carburant thanol L essence contenant jusqu 10 d thanol par v...

Page 20: ...988000 265 11 2 10 REV 01 ASSEMBLY GUIDE GUIDE D ASSEMBLAGE DIRT BIKE MOTO HORS ROUTE DR150C BAJA MOTORSPORTS 1428 Pearman Dairy Road Anderson SC 29625 Phone 1 888 863 2252 www bajamotorsports com...

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