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MAINTENANCE

EQUIPMENT AND TOOLS REQUIRED

6 - 2

I-E96-203C

Elsag Bailey

Process A utom ation

EQUIPMENT AND TOOLS REQUIRED

Listed are the tools and equipment required for maintenance:

•

Antistatic vacuum.

•

Clean, lint free cloth.

•

Compressed air.

•

Eberhard Faber (400A) pink pearl eraser or equivalent.

•

Fiberglass or nylon burnishing brush.

•

Foam tipped swab.

•

Bladed screwdriver suitable for terminal blocks.

•

Isopropyl alcohol (99.5 percent electronic grade).

•

Natural bristle brush.

PREVENTIVE MAINTENANCE PROCEDURES

Tasks from Table

that require further explanation include:

•

Cleaning printed circuit boards.

•

Checking signal, power and ground connections.

Printed Circuit Board Cleaning

There are several circuit board cleaning procedures in this
section. These procedures cover circuit board cleaning and
washing, cleaning edge connectors and circuit board lami-
nate between edge connectors. Use the procedures that meet
the needs of each circuit board. Remove all dust, dirt, oil, cor-
rosion or any other contaminant from the circuit board.

Do all cleaning and handling of the printed circuit boards at
static safe work stations. Observe the steps listed in

in Section 3 when handling printed circuit boards.

GENERAL CLEANING AND WASHING

If the printed circuit board needs minor cleaning, remove dust
and residue from the printed circuit board surface using
clean, dry, filtered compressed air or an antistatic field service

Table 6-1. Preventive Maintenance Schedule

Task

Frequency

Check cabinet air filters. Clean or replace them as necessary. Check the air filter more
frequently in excessively dirty environments.

3 months

Check cabinet and MFP module for dust. Clean as necessary using an antistatic vacuum.

Check all MFP signal, power and ground connections within the cabinet. Verify that they are
secure. See procedure.

Check MFP circuit boards, giving special attention to power contacts and edge connectors.
Clean as necessary. See procedure.

12 months

Complete all tasks in this table.

Shutdown

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Summary of Contents for infi90 IMMFP03

Page 1: ... Process Control and Automation Solutions from Elsag Bailey Group E96 203 Multi Function Processor Module IMMFP03 IMMFP03B ...

Page 2: ...MENTS ÉLECTRONIQUES SONT SENSIBLES AUX PERTURBATIONS PAR FRÉQUENCE RADIO DES PRÉCAUTIONS DEVRONT ÊTRE PRISES LORS DE L UTILISATION DU MATÉ RIEL DE COMMUNICATION PORTATIF LA PRUDENCE EXIGE QUE LES PRÉCAUTIONS À PRENDRE DANS CE CAS SOIENT SIGNALÉES AUX ENDROITS VOULUS DANS VOTRE USINE PERTURBATIONS DU PROCÉDÉ L ENTRETIEN DOIT ÊTRE ASSURÉ PAR UNE PERSONNE QUALIFIÉE EN CONSIDÉRANT L ASPECT SÉCURITAIRE...

Page 3: ...es The IMMFP03B module has the same function as the IMMFP03 module and has more memory The IMMPI01 Multi Function Processor Interface Module is an I O module that provides serial channels for the IMMFP03 and IMMFP03B modules This instruction provides information about how the IMMFP03 and IMMFP03B modules work and how they are installed and configured It also contains operating and trou bleshooting...

Page 4: ...3 Original 7 1 through 7 2 Original 8 1 Original A 1 through A 5 Original B 1 through B 7 Original C 1 through C 5 Original D 1 through D 6 Original Index 1 through Index 2 Original When an update is received insert the latest changed pages and dispose of the super seded pages NOTE On an update page the changed text or table is indicated by a vertical bar in the outer margin of the page adjacent t...

Page 5: ...fatal shock p 3 10 Wear eye protection whenever working with cleaning solvents When removing solvents from printed circuit boards using com pressed air injury to the eyes could result from splashing solvent as it is removed from the printed circuit board p 6 1 SPECIFIC CAUTIONS Never operate the MFP module with the machine fault timer circuit disabled jumper pins connected Unpredictable module out...

Page 6: ...ution sérieuse ou fatale p 3 10 Des lunettes de protection devraient être portées lors de travail avec des solvants nettoyants Lorsqu on enlève les solvants des circuits imprimés à l aide d air comprimé les éclaboussures de solvant pourraient causer des blessures aux yeux p 6 1 ATTENTIONS D ORDRE SPÉCIFIQUE N utilisez jamais un module MFP sans l usage de sa minuterie de détection de défaillance c ...

Page 7: ...ction 2 5 MPI MODULE OPERATION 2 5 MPI MODULE CIRCUITRY 2 6 Serial Channels DUART 2 6 Station Link 2 7 SECTION 3 INSTALLATION 3 1 INTRODUCTION 3 1 SPECIAL HANDLING 3 1 UNPACKING AND INSPECTION 3 2 IMMFP03 DIPSWITCHES AND JUMPERS 3 2 Dipswitch UUB0 Module Address 3 3 Dipswitch UMB1 Module Options and Diagnostics 3 4 Special Operations 3 5 Dipswitch LMB2 Module Options and SCSI Bus Address 3 6 Dipsw...

Page 8: ...ay 5 10 IMMFP03 MODULE STATUS SUMMARY 5 11 SECTION 6 MAINTENANCE 6 1 INTRODUCTION 6 1 PREVENTIVE MAINTENANCE SCHEDULE 6 1 EQUIPMENT AND TOOLS REQUIRED 6 2 PREVENTIVE MAINTENANCE PROCEDURES 6 2 Printed Circuit Board Cleaning 6 2 General Cleaning and Washing 6 2 Edge Connector Cleaning 6 3 Checking Connections 6 3 SECTION 7 REPAIR REPLACEMENT PROCEDURES 7 1 INTRODUCTION 7 1 MODULE REPLACEMENT PROCED...

Page 9: ... Pass Fail 5 10 B 1 Backup MFP Module Operating Cycle B 5 B 2 Primary MFP Module Operating Cycle B 7 C 1 NTMP01 DTE Jumper Configuration C 1 C 2 NTMP01 DCE Jumper Configuration C 2 C 3 NTMP01 Nonhandshake Jumper Configuration C 2 C 4 NTMP01 Loopback Jumper Configuration C 3 C 5 NTMP01 Jumpers J3 through J10 Configuration C 3 C 6 NTMP01 Jumpers J14 through J17 Configuration C 4 C 7 NTMP01 Connector...

Page 10: ...s 5 6 5 5 MFP Connector P3 Pin Assignments 5 6 5 6 MFP Connector P4 Pin Assignments 5 6 5 7 MPI Connector P1 Pin Assignments 5 6 5 8 MPI Connector P3 Pin Assignments 5 7 5 9 DSO and MFP Setup for I O Expander Bus Test 5 8 5 10 Diagnostic Tests 5 9 5 11 IMMFP03 Status Report 5 11 5 12 Field Descriptions of the MFP Status Report 5 12 6 1 Preventive Maintenance Schedule 6 2 8 1 Spare Parts List 8 1 A...

Page 11: ...or added reli ability the MFP module has circuitry that supports redun dancy A backup MFP module waits in a standby mode while the primary module executes If the primary goes off line for any reason there is a bumpless transfer of control to the backup module Serial channels are available to the MFP module through the use of an auxiliary I O module that attaches to it The IMMPI01 Multi Function Pr...

Page 12: ...mall hole directly below the window provides access to the combination stop reset pushbutton Besides locking the module in place the faceplate also protects the circuit components and promotes proper air flow within the cabinet Figure 1 1 Example IMMFP03 and IMMPI01 Application PROCESS CONTROL UNIT INTERFACE INFI NET OR PLANT LOOP INNIS01 INNPM01 CONTROLWAY IMMPI01 IMMPI01 SECONDARY IMMFP03 PRIMAR...

Page 13: ...ines performance assessment and process modeling FEATURES The MFP module contains a high speed redundancy link auto DMA mode of operation for the I O expander bus and a 32 bit data path to any memory On board SRAM memory is two megabytes for the IMMFP03 module and eight megabytes for the IMMFP03B module The IMMFP03 and IMMFP03B modules can utilize an optional auxiliary I O module or IMMPI01 Multi ...

Page 14: ... operation until the installa tion section has been read and performed 1 Read and perform all steps in the installation section 2 Thoroughly read the operating procedures section before applying power to the module 3 Refer to the troubleshooting section if a problem occurs This section will help to diagnose and correct a problem 4 Go to the repair and replacement procedures section to find instruc...

Page 15: ...ailey Process Automation Table 1 2 Reference Documents Number Title I E96 117 IISAC01 Analog Control Station I E96 200 Function Code Application Manual I E96 313 IMDSO04 Digital Slave Output Module I E96 401 NIMP01 02 Multi Function Processor Termination Module I E96 428 NTMP01 Multi Function Processor Termination Unit Table 1 3 Nomenclature Nomenclature Description IISAC01 Analog control station ...

Page 16: ...b 13 5 oz IMMPI01 Power requirements 5 VDC at 415 mA 2 075 W typical Communication ports 2 RS 232 C or 1 RS 232 C and 1 RS 485 1 SAC DCS channel 64 SACs or 8 DCSs maximum Dimensions 35 56 mm wide 1 40 in 177 80 mm high 7 00 in 298 45 mm long 11 75 in Weight 0 24 kg 8 5 oz IMMFP03 IMMFP03B IMMPI01 Electromagnetic radio frequency interference Values not available at this time Keep cabinet doors clos...

Page 17: ...ause economic loss To reduce the possibility of these problems occurring redun dant modules provide fail safe control Redundant MFP mod ules link directly to each other to keep the database in the backup module current Each module uses a redundant high speed communication channel to accomplish this function If the primary module fails the backup module is waiting in standby mode and immediately ta...

Page 18: ...needed the MPI module can be added Direct memory access DMA operation is supported for the IISAC01 Analog Control Station and NDCS03 Digital Control Station link The sec tions that follow discuss these features Figure 2 1 shows a block diagram of the MFP circuitry Microprocessor The microprocessor is responsible for module operation and control The MFP microprocessor is a 32 bit processor that run...

Page 19: ...es of NVRAM memory in 128 kilobyte by 32 bit memory modules The IMMFP03B memory is made up of 512 kilobytes of ROM memory eight megabytes of SRAM memory in two megabyte increments using four 512 kilobyte by 32 bit memory mod ules and two megabytes of NVRAM memory in 512 kilobyte by 32 bit memory modules The ROM memory holds the operating system instructions for the microprocessor The SRAM memory p...

Page 20: ...ntrol way minimizes the potential that a failure on a circuit board or backplane will cause loss of module communication The Controlway interface also allows the MFP module to run on a standard Network 90 module bus by operating in an 83 3 kilobaud mode switch selectable A jumper allows the MFP module to be installed in systems using early Network 90 modules that require 30 VDC The jumper disconne...

Page 21: ...le address This section also contains latches whose outputs connect to the status and error LEDs This section monitors redundant modules and outputs a signal to the LEDs of the primary module Upon failover this output de energizes and the output of the backup module energizes as it takes over Additionally the I O section monitors the stop reset push button When the pushbutton is pressed the I O se...

Page 22: ... diagram of the MPI circuitry Serial Channels DUART There are two independent general purpose serial channels on the MPI module A DUART circuit on the MPI module sup plies the serial channels with handshaking signals There are no clock signals passed from the MFP module to the MPI module Clock signals for the baud rate generator are derived from an on board 7 3728 megahertz oscillator One use for ...

Page 23: ...connects to the termination unit or module for control stations via the MPI module and NTMP01 NIMP01 or NIMP02 termination device When interfacing the INFI 90 IISAC01 Analog Control Station the communication rate is 40 kilobaud The 40 kilobaud link supports 64 sta tions but requires two drivers Therefore there are two con nectors on the termination unit or module that connect to NKSE01 and NKSE11 ...

Page 24: ... lim its communication to the module bus Refer to Table 3 6 for more information about setting jumper J5 SPECIAL HANDLING Observe these steps when handling electronic circuitry NOTE Always use Elsag Bailey s field static kit part number 1948385 1 consisting of two wrist straps ground cord assembly alligator clip and static dissipative work surface when working with the modules The kit grounds a te...

Page 25: ...dware in an environment of good air quality free from temperature and moisture extremes IMMFP03 DIPSWITCHES AND JUMPERS This section explains how to configure and install the MFP module After installing the module a function block configu ration must be created to define the functions the module will perform The MFP module has four configurable dipswitches one socket and five jumpers Each dipswitc...

Page 26: ...ostics and sets its communi cation rate for Controlway or module bus The MFP module can have an address from zero through 31 Table 3 1 explains the function of dipswitch poles one through three Table 3 2 shows examples of how to set the MFP address Record the module address setting in the user setting portion of the table NOTE Module addresses of redundant MFP modules must be identical All modules...

Page 27: ...e diagnostics using dipswitch UMB1 2 0 Not used do not change setting 3 0 Controlway 1 Mbaud 1 30 VDC operation or module bus 83 3 kbaud used NOTE 0 CLOSED or ON 1 OPEN or OFF Table 3 2 Dipswitch UUB0 Settings for MFP Address Address Example Dipswitch Pole Binary Value 4 16 5 8 6 4 7 2 8 1 7 0 0 1 1 1 15 0 1 1 1 1 User setting NOTE 0 CLOSED or ON 1 OPEN or OFF Table 3 3 Dipswitch UMB1 Options and ...

Page 28: ...for normal operation 8 0 Primary MFP module 1 Redundant MFP module 3 NOTES 0 CLOSED or ON 1 OPEN or OFF 1 This setting is used by development personnel and should never be used for normal operation The checksum provides additional module integrity and should be used whenever the module is controlling a process 2 Leaving this option enabled causes the configuration to be compacted every time the mo...

Page 29: ...1 on dipswitch UMB1 to position 0 8 Poles 2 through 8 module options and diagnostics should be set for the desired MFP operation per Table 3 3 9 Insert the MFP module in its slot It will enter its normal operating mode Dipswitch LMB2 Module Options and SCSI Bus Address Dipswitch LMB2 sets the SCSI bus options initiator address and target address This switch is not used at this time 5 1 0 0 0 0 1 0...

Page 30: ...guration corruption and unpredictable module outputs Table 3 5 Dipswitch LLB3 Option Settings Pole Setting Function User Setting 1 4 Not used 1 5 0 Disable SRAM multiple transfer 1 1 Enable SRAM multiple transfer 6 Not used 0 7 0 Disable data cache 1 1 Enable data cache 8 0 Disable instruction cache 1 1 Enable instruction cache NOTE 0 CLOSED or ON 1 OPEN or OFF Table 3 6 Jumpers J1 J2 J4 and J5 Se...

Page 31: ...it or the multi function processor termination module Figure 3 2 shows the jumper locations on the MPI circuit board Jumpers J1 and J2 must be set as shown in Figures 3 3 and 3 4 Table 3 7 HW SETUP Socket Jumper Settings Position Jumper Settings 1 to 16 Install the jumper for IMMFP03 modules containing firmware revision level E 0 Remove this jumper for firmware revision levels prior to E 0 2 to 15...

Page 32: ...e module mounting unit is impor tant when installing an MFP module with the I O module Installing an MPI module with the MFP module requires two adjacent slots in the MMU card cage The MFP module must occupy the right slot facing the front of the module mounting unit and the MPI module must occupy the left slot Figure 3 3 IMMPI01 Jumper J1 Settings Figure 3 4 IMMPI01 Jumper J2 Settings 1 3 5 2 4 6...

Page 33: ...e end of the cable twisted 3 wire to the bottom three tabs on the lower left of the module mounting unit backplane facing from behind Refer to Figure 3 5 WARNING Disconnect power before installing dipshunts on the module mounting unit backplane Failure to do so will result in con tact with cabinet areas that could cause severe or fatal shock AVERTISSEMENT Interrompez l alimentation avant d install...

Page 34: ... jumpers on the termination unit Refer to Appendix C for quick reference or to the product instruction for detailed information on jumper settings and applications 2 Install the termination unit on the field termination panel and secure into place 3 Connect the hooded end of the NKTU01 or NKTU11 cable to the rear of the module mounting unit slot for the MPI module 4 Connect the other end of the ca...

Page 35: ...rily and CAUTION Never operate the MFP module with the machine fault timer circuit disabled jumper pins connected Unpredictable mod ule outputs and configuration corruption may result The unpredictable module outputs may damage control equip ment connected to the MFP module To avoid potential module damage evaluate your system for compatibility prior to module installation This module uses connect...

Page 36: ...ng the top and bottom edges of both modules along the top and bottom rails of their assigned slots in the module mounting unit 3 Push on the faceplates until the rear edge of the modules are firmly seated in the backplane connectors NOTE If installing the MFP module under power verify the status LED momentarily lights red and then remains green If these events do not occur refer to the troubleshoo...

Page 37: ...wing sequence 1 All front panel LEDs will illuminate red 2 The status LED will change from red to green 3 Group A LEDs 1 through 8 will go out 4 Group B LEDs 1 through 6 will go out During start up of secondary modules the front panel LEDs will go through the following sequence 1 All front panel LEDs will illuminate red 2 The status LED will change from red to green 3 All LEDs will go out 4 Group ...

Page 38: ... which is the secondary Group B LEDs seven and eight are on if the module is primary group B LED eight is on if the module is secondary If an error occurs the MFP status LED turns red and the group B LEDs light up to dis play the error code Table 5 1 Note that both groups of LEDs one through eight are on when the system is first coming up This is normal It means that the module is not yet on line ...

Page 39: ... and the module has halted status LED is red and group B LEDs one through six are on This procedure must be followed when removing a module from a redundant configuration An operational module must halt operation before control passes to the secondary module 2 Firmware revision levels must be the same in both primary and secondary MFP modules If the firmware revision levels are different and a fai...

Page 40: ...ry NOTE The process of configuring the module requires information from at least two documents The Function Code Application Manual contains all of the information needed to design a control strategy The instruction manual for the particular configuration tool being used e g CAD TXT EWS explains the steps required to download control strategies into the MFP memory Execute Mode The execute mode is ...

Page 41: ...r operation The MPI module waits for the MFP module to give it a command to execute it does nothing on its own MPI MODULE LED There is one yellow LED on the faceplate of the MPI module Fig 4 2 It has two possible states Solid Yellow MPI module is disabled by the MFP module Off MPI module is enabled by the MFP module Figure 4 2 MPI Front Panel YELLOW LED P5 IMMPI01 TP25217A ...

Page 42: ...s module type and firmware revision level Table 5 1 IMMFP03 Error Codes Code LED 8 7 6 5 4 3 2 1 Condition Corrective Action 01 0 0 0 0 0 0 0 1 NVRAM checksum error Initialize NVRAM If error recurs call Bailey field service 02 0 0 0 0 0 0 1 0 Analog input calibration Check I O module error 03 0 0 0 0 0 0 1 1 I O module status bad Check module status and I O modules 05 0 0 0 0 0 1 0 1 Configuration...

Page 43: ...s correct and rerun 23 0 0 1 0 0 0 1 1 User write violation Check C program correct and rerun 24 0 0 1 0 0 1 0 0 C program stack overflow 28 0 0 1 0 1 0 0 0 User defined function UDF block number reference invalid Check configuration Fix block configuration Fix block reference 29 0 0 1 0 1 0 0 1 UDF function block cannot read program Check configuration Fix UDF block file 2A 0 0 1 0 1 0 1 0 Not en...

Page 44: ...sed in this table Table 5 2 Other MFP Module Conditions LED Condition Corrective Action Status Off Check power Check module seating Check jumper J4 Remove if installed If power and seating are okay remove the module and replace with identically configured module Red Press reset button If LED remains red remove the module and replace with identically configured module Green None normal Orange Remov...

Page 45: ...CABLE WITH NKMR02 RS 232 C CABLE WITH NO CROSSOVERS CONNECT TU P5 OR P6 TO COMPUTER YES NO REPLACE CABLE WITH CABLE HAVING STRAIGHT PIN TO PIN CONNECTION BETWEEN DB 25 CONNECTORS HANDSHAKE JUMPER SETTINGS MATCH APPLICATION YES YES YES YES YES NO NO NO NO NO TU TM CABLE INSTALLED AND CONNECTED TO MFP P3 MPI MODULE INSTALLED CORRECTLY RIBBON CABLE FROM MFP P5 TO MPI P6 RS 232 C LINE ERRORS ON MFP LE...

Page 46: ...MFP MODULE CHECK 5 VDC OUTPUTS ON MMU BACKPLANE 5 VDC ON MMU BACKPLANE TROUBLESHOOT POWER SYSTEM REFER TO APPLICABLE INSTRUCTIONS REPLACE MFP MODULE STATUS LED RED STATUS LED ORANGE STATUS LED GREEN YES YES YES NO NO NO ERROR CODE DISPLAYED REMOVE MACHINE FAULT TIMER JUMPER FROM MFP MODULE STATUS LED RED YES NO DONE TP36100B Table 5 3 MFP Connector P1 Pin Assignments Pin Signal Pin Signal 1 5 VDC ...

Page 47: ... Red1 data6 3 Red1 data5 18 Red1 data4 4 Red1 data3 19 Red1 data2 5 Red1 data1 20 Red1 data0 6 Ground 21 Ground 7 Red1 BCLK 22 Red2 BCLK 8 Ground 23 Ground 9 Red1 busy 24 Red2 busy 10 Ground 25 Ground 11 Red2 data7 26 Red2 data6 12 Red2 data5 27 Red2 data4 13 Red2 data3 28 Red2 data2 14 Red2 data1 29 Red2 data0 15 Ground 30 Red2 parity Table 5 6 MFP Connector P4 Pin Assignments Pin Signal DTE DCE ...

Page 48: ... module dipswitches accordingly reset the module and observe the results on the faceplate LEDs If the halt on error feature is disabled the selected test runs repeatedly until the module is reset and another test is selected If halt on error fea ture is enabled the test stops and the LEDs display the failure An additional module is required for I O expander bus com munication tests To test 1 Set t...

Page 49: ...ld remain in their normal operating position Dipswitch UMB1 enables or disables the special operations feature and selects the diagnostic test Fig ure 5 3 shows the definition of the dipswitch poles On dipswitch UMB1 poles three through eight select the diag nostic test Pole eight is the least significant bit binary weight one pole three is the most significant bit binary weight 32 Table 5 9 DSO a...

Page 50: ...vel 7 interrupt to occur Module bus Controlway 08 Sends series of bytes to Controlway verifying timing and transfer status Dispatcher IRQ2 09 Issues software dispatcher request and waits for interrupt to occur RS 232 DUART 01 0A Tests in local loopback mode both serial channels of DUART circuitry DUART 1 0B Tests in local loopback mode both serial channels of DUART circuitry that supports stations...

Page 51: ...Unused 28 Stop pushbutton3 29 Verifies proper pushbutton operation A level 1 interrupt should occur when the pushbutton is pressed once MMU 2A Verifies proper operation of the on board memory management unit NOTES 1 Must have the IMMPI01 I O module installed to pass 2 Requires the IMDSO04 module Table 5 9 3 These tests are not continuous Table 5 10 Diagnostic Tests continued Test Name Test ID Desc...

Page 52: ...failure group B LED eight flashes and LEDs one through six display the test number that failed When all tests in the group are done the error count is incremented and displayed on the group A LEDs IMMFP03 MODULE STATUS SUMMARY The multi function processor module has a 16 byte module status record that provides summary flags for error condi tions module type and firmware revision level Table 5 11 s...

Page 53: ...eference error 1 V reference 5 V reference 03 X 2 Y 2 Missing I O module XY block no 05 X 2 Y 2 Configuration error undefined input X block no making reference Y block no being referenced 06 X 2 Y 2 Configuration error data type match X block no making reference Y block no being referenced 08 X 2 Y 2 Trip block activated X block no of trip block Y block no making reference 0F Primary MFP module ha...

Page 54: ...g with pro cess control systems and know what precautions to take when working on live AC systems PREVENTIVE MAINTENANCE SCHEDULE Table 6 1 is the preventive maintenance schedule for the MFP module The table lists the preventive maintenance tasks in groups according to their specified maintenance interval Some tasks in Table 6 1 are self explanatory Instructions for tasks that require further expl...

Page 55: ...at meet the needs of each circuit board Remove all dust dirt oil cor rosion or any other contaminant from the circuit board Do all cleaning and handling of the printed circuit boards at static safe work stations Observe the steps listed in SPECIAL HANDLING in Section 3 when handling printed circuit boards GENERAL CLEANING AND WASHING If the printed circuit board needs minor cleaning remove dust an...

Page 56: ... cloth To clean tarnished or deeply stained edge connector contacts 1 Use an Eberhard Faber 400A pink pearl eraser or equiv alent to remove tarnish or stains Fiberglass or nylon bur nishing brushes may also be used 2 Minimize electrostatic discharge by using the 80 20 iso propyl alcohol water solution during burnishing 3 Do not use excessive force while burnishing Use only enough force to shine th...

Page 57: ...bserve the steps under SPECIAL HANDLING in Section 3 when handling MFP modules To replace the MFP module 1 Turn the two latching screws on the MPI and MFP mod ules turn either way to release them 2 Grasp the screws and slide out both modules 3 Disconnect the auxiliary I O ribbon cable from connector P5 on the MFP module 4 Set dipswitches UUB0 UMB1 and LLB3 and jumpers J1 through J5 on the replacem...

Page 58: ...t module 6 Hold both modules by the faceplate and slide them into their assigned slots push until the rear edges of the modules are firmly seated in the backplane connectors 7 Turn the two latching screws on both modules turn to lock the modules in place Modules are locked into the mod ule mounting unit when the open end of the slots on the latching screws faces the center of the module faceplate ...

Page 59: ...t Bailey Controls Company sales office Table 8 1 lists the recommended spare parts shipped with the MFP module TRAINING Bailey Controls Company has a modern training facility avail able for training your personnel On site training is also available Contact a Bailey Controls Company sales office for specific information and scheduling TECHNICAL DOCUMENTATION Additional copies of this instruction or...

Page 60: ...t used Do not change setting 3 0 Controlway 1 Mbaud 1 30 VDC operation or module bus 83 3 kbaud used NOTE 0 CLOSED or ON 1 OPEN or OFF Table A 2 Dipswitch UUB0 Settings for MFP Address Address Example Dipswitch Pole Binary Value 4 16 5 8 6 4 7 2 8 1 7 0 0 1 1 1 15 0 1 1 1 1 NOTE 0 CLOSED or ON 1 OPEN or OFF Table A 3 Dipswitch UMB1 Options and Diagnostics Pole Setting Function 1 0 Disable special ...

Page 61: ...3 When redundancy is used poles 1 through 7 on the redundant MFP module are set the same as the primary MFP module Pole 8 is set to 0 for the primary module and to 1 for the secondary module Table A 4 Dipswitch UMB1 Special Operation Settings Special Operation Dipswitch Pole 1 2 3 4 5 6 7 8 Description 0 1 0 0 0 0 0 0 0 Force MFP module to configure mode 1 1 0 0 0 0 0 0 1 Reserved for future optio...

Page 62: ...cket Position Jumper Settings 1 to 16 Install the jumper for IMMFP03 modules containing firmware revision level E 0 Remove this jumper for firmware revision levels prior to E 0 2 to 15 Install the jumper for IMMFP03 modules containing firmware revision level E 1 or greater Remove this jumper for firm ware revision levels prior to E 1 3 to 14 Open 4 to 13 5 to 12 6 to 11 7 to 10 8 to 9 Table A 8 Fr...

Page 63: ...ock cannot read program 2A 0 0 1 0 1 0 1 0 Not enough memory for UDF 2B 0 0 1 0 1 0 1 1 Missing UDF declaration 2C 0 0 1 0 1 1 0 0 Wrong UDF type 2D 0 0 1 0 1 1 0 1 Missing UDF auxiliary 2E 0 0 1 0 1 1 1 0 UDF compiler and firmware incompatible 2F 0 0 1 0 1 1 1 1 Basic program error 30 0 0 1 1 0 0 0 0 Primary active during failover attempt 31 0 0 1 1 0 0 0 1 Memory or CPU fault 32 0 0 1 1 0 0 1 0 ...

Page 64: ...installed or defective module Red Module not properly seated or defective Green None normal operation Orange Jumper J4 installed Group B 7 8 Off No power improper module seating or defective module Red None indicates primary module Group B 8 Off No power improper module seating or defective module Red None indicates secondary module in redundant configuration ...

Page 65: ...tion in the backup mod ule it uses the current values of all process outputs in the primary module This feature permits bumpless transfer of control to the new configuration SETUP On line configuration of redundant MFP modules requires two consecutive Controlway or module bus addresses to be reserved n and n 1 where n is the primary address n 1 is the backup In normal operation each member of the ...

Page 66: ...tem status display With an engineering work station using CAD TEXT software the problem report option must be selected This option does not continuously poll for module status The engineering work station user may have to invoke it multiple times until the final module status condition arises for the given step of the on line configuration cycle The problem report option is available in the Modify...

Page 67: ...light momen tarily before returning to normal status n 01xx0x0x z z n 1 00xx1x0x 5 When changes are being made to the backup module LED 7 blinks and bit 3 of the backup module is set indicating that the configurations of the backup and pri mary modules do not match If these changes to the configuration are incorrect return to Step 1 by an initialize of the backup module NVRAM while it is in config...

Page 68: ... execute mode with the configuration marked as valid n 01xx0x0x z z n 1 10xx1x0x 5 7 Backup cycle step transitions 5 to 6 to 7 to 8 occur automatically after the Step 5 backup module reset The time it takes to complete these transitions depends on MFP configuration The status indicated in cycles 5 6 and 7 may not be seen depending on the actual step transition times The important status to wait on...

Page 69: ...RY EXT 9 PRIMARY EXT 8 BACKUP EXT 7 BACKUP EXT 6 BACKUP EXT TP50244B LEGEND EXT EXECUTE MODE CFG CONFIGURATION MODE ERR ERROR MODE BUSCLK LOSS OF BUS CLOCK STEP ROLE MODE CHECKPOINT DATA IS COMPLETE RESET CHANGES MADE REQUEST SHUTDOWN OF PRIMARY BUSCLK BUSCLK BUSCLK BUSCLK RESET CONFIGURATION NOT COPIED CONFIGURATION IS COPIED TO THE BACKUP RESET NO CHANGE EXT EXT CFG CFG CFG INITIALIZE EEROM ...

Page 70: ... now acting as the hot backup n 1 All old configura tion and block output information remains intact from when it is shut down in Step 2 If the new configuration is not operating as expected the primary mod ule currently acting as the hot backup n 1 can take control using the old con figuration and block output information returns to Step 1 n 1 00xx0x0x n 00xx1x0x 5 5 4 Resetting the primary modul...

Page 71: ...ing Cycle 1 PRIMARY EXT 2 PRIMARY EXT 6 BACKUP EXT SHUTDOWN REQUESTED 3 HOT BACKUP EXT 4 BACKUP EXT 5 BACKUP EXT COPY THE PRIMARY S CONFIGURATION STEP ROLE MODE LEGEND EXT EXECUTE MODE BUSCLK LOSS OF BUS CLOCK TP50245A CHECKPOINT DATA IS COMPLETE BUSCLK BUSCLK SHUTDOWN COMPLETE RESET ...

Page 72: ...and J2 Figure C 5 shows the jumper configura tions for jumpers J3 through J10 Figure C 6 shows the jumper configurations for jumpers J14 through J17 Figure C 7 shows the NTMP01 connector assignments and jumper locations Figure C 8 shows the cable connections for redundant IMMPI01 and IMMFP03 modules Jumpers J11 and J12 are storage posts for extra jumpers Jumper J13 is normally set with pins one an...

Page 73: ...E Jumper Configuration Figure C 3 NTMP01 Nonhandshake Jumper Configuration RXD TP25052B RXD A TXD A TXD CTS A CTS RTS A RTS DB25 3 DB25 2 DB25 4 DB25 5 J1 AND J2 1 2 3 4 5 6 7 8 9 10 11 12 RXD TP22115A RXD A TXD A TXD CTS A CTS RTS A RTS DB25 3 DB25 2 DB25 4 DB25 5 J1 AND J2 1 2 3 4 5 6 7 8 9 10 11 12 ...

Page 74: ...RXD TP22116A RXD A TXD A TXD CTS A CTS RTS A RTS DB25 3 DB25 2 DB25 4 DB25 5 J1 AND J2 1 2 3 4 5 6 7 8 9 10 11 12 12 V 1 2 2 2 1 1 DSR DCD DTR 2 1 PROT GND GND DB25 6 DB25 8 DB25 7 J6 AND J8 J5 AND J9 J7 AND J10 J4 AND J3 DB25 20 DB25 1 TP22140A NOTE JUMPERS J3 J8 J9 AND J10 RELATE TO THE P6 CONNECTOR JUMPERS J4 J5 J6 AND J7 RELATE TO THE P5 CONNECTOR ...

Page 75: ...TSB CTSB DIGIN 1 DIGIN 1 TP25216B 33 34 25 4 P8 26 3 P8 1 2 3 1 2 3 1 2 3 1 2 3 J14 P1 P1 J15 P1 J16 P8 1 P1 P8 J17 2 33 34 25 4 P8 26 3 P8 1 2 3 1 2 3 1 2 3 1 2 3 HANDSHAKE DIGITAL I O P5 P8 J2 J4 J5 J6 J7 J12 SPARE P7 P3 P4 CR2 CR1 MFP1 ACTIVE MFP2 ACTIVE P1 P2 J16 J17 TP25067B J13 STATION COM A STATION COM B J18 MFP2 MFP1 E1 E2 E3 COM 24 V J14 J15 P6 FUSE F1 J1 J3 J9 J8 J10 J11 NTMP01 SPARE RS ...

Page 76: ...P1 P3 P2 P1 P3 P2 P1 P3 P2 P1 P3 P2 SECONDARY IMMFP03 PRIMARY IMMFP03 PRIMARY IMMPI01 SECONDARY IMMPI01 1948720A60 J1 J2 CR5 P6 P4 P7 P5 CR5 P6 P4 P7 P5 P5 P5 1948720A60 NKTU01 NKTU11 NKTU01 NKTU11 NKMP03 NTMP01 P2 P4 P7 P3 P1 P5 P8 P6 NOTE P5 AND P7 CANNOT BE USED AT THE SAME TIME RS 232 C PORTS RS 485 PORT TO NTCS04 CABLE REQUIRED ONLY IF STATIONS ARE USED J1 J2 ...

Page 77: ...s the jumper configura tions for jumpers J5 through J10 J19 and J20 Figure D 6 shows the jumper configurations for jumpers J14 through J17 Figure D 7 shows the NIMP01 connector and jumper locations Figure D 8 shows the cable connections for a single IMMFP03 or IMMPI01 module Figure D 9 shows the cable connections for redundant IMMPI01 and IMMFP03 modules Jumpers J11 and J12 are storage posts for e...

Page 78: ...igure D 3 NIMP01 Nonhandshake Jumper Configuration RXD TP22148A RXD A TXD A TXD CTS A CTS RTS A RTS DB9 2 DB9 3 DB9 7 DB9 8 J1 AND J2 1 2 3 4 5 6 7 8 9 10 11 12 RXD TP22147A RXD A TXD A TXD CTS A CTS RTS A RTS DB9 2 DB9 3 DB9 7 DB9 8 J1 AND J2 1 2 3 4 5 6 7 8 9 10 11 12 RXD TP22149A RXD A TXD A TXD CTS A CTS RTS A RTS DB9 2 DB9 3 DB9 7 DB9 8 J1 AND J2 1 2 3 4 5 6 7 8 9 10 11 12 ...

Page 79: ... Configuration RXD TP22150A RXD A TXD CTS A CTS RTS A RTS DB9 2 DB9 3 DB9 7 DB9 8 J1 AND J2 1 2 3 4 5 6 7 8 9 10 11 12 TXD A TP22118A 12 V 1 2 2 2 1 1 DSR DCD DTR DB9 6 J6 AND J8 J5 AND J9 J7 AND J10 DB9 1 DB9 4 DB9 5 1 2 J19 AND J20 CTS DB9 8 NOTES 1 JUMPERS J20 J8 J9 AND J10 RELATE TO CONNECTOR P6 2 JUMPERS J19 J6 J5 AND J7 RELATE TO CONNECTOR P5 ...

Page 80: ... 1 DIGIN 1 TP25216B 33 34 25 4 P8 26 3 P8 1 2 3 1 2 3 1 2 3 1 2 3 J14 P1 P1 J15 P1 J16 P8 1 P1 P8 J17 2 33 34 25 4 P8 26 3 P8 1 2 3 1 2 3 1 2 3 1 2 3 HANDSHAKE DIGITAL I O P3 P5 P6 P7 J14 J15 J16 J17 J2 J6 J1 CR2 P1 P11 FUSE F1 SYSTEM COMMON CHASSIS GROUND 24 VDC RS 485 PORT J11 J18 SPARE J12 J5 J7 P8 TP50354B J8 J13 J9 J10 DIGITAL INPUT LINK A LINK B J19 J20 P4 P2 P8 TERMINAL PORT RS 232 C PRINTE...

Page 81: ...ctions for Single MFP and MPI Modules TP21170B RS 485 PORT NOTE P5 AND P7 CANNOT BE USED AT THE SAME TIME SERIAL LINK FOR STATIONS IF REQUIRED LINK A LINK B RS 232 C PORTS NIMP01 P5 P6 P4 P7 P1 P11 P2 P3 NKTM01 NKTU02 NKTU12 P3 P1 P2 P3 P1 P2 J1 J2 1948720A60 IMMFP03 P5 P7 P5 P4 P6 IMMPI01 ...

Page 82: ...P5 NKTM01 NKTU02 NKTU12 NKTM01 NKTU02 NKTU12 PRIMARY IMMPI01 PRIMARY IMMFP03 1948720A60 1948720A60 SECONDARY IMMFP03 SECONDARY IMMPI01 NKMP03 LINK A LINK B NIMP02 P3 P16 P4 P2 P9 P10 RS 485 PORT SERIAL LINK FOR STATION IF REQUIRED LINK A LINK B NIMP01 P3 P5 P7 P4 P2 P11 P1 P6 RS 232 C PORTS RS 485 PORT NOTE THE RS 232 C PORT ON P5 IS NOT AVAILABLE WHEN USING THE RS 485 PORT ON P7 SERIAL LINK FOR S...

Page 83: ... 5 7 Dipswitch positions 5 8 Tests 5 9 Dipshunts 3 10 Dipswitch IMDSO04 S1 5 8 MFP LLB3 A 2 LMB2 3 6 5 8 UMB1 3 4 5 8 A 1 UUB0 3 3 5 8 A 1 Documentation 8 1 E Error Codes 5 1 A 3 Mode 4 4 Example applications 1 2 C 5 D 5 D 6 Execute mode 4 4 F Faceplate MFP 4 2 MPI 4 5 Function blocks 1 1 4 4 Function codes 1 1 4 4 G Glossary 1 4 H Hardware Configuration A 1 MFP 3 2 MPI 3 8 Description 1 1 How to ...

Page 84: ...cement procedures 7 1 Status report 5 11 MPI module layout 3 8 N NIMP01 02 termination module layout D 4 Nomenclature 1 5 NTMP01 termination unit layout C 4 O On line configuration B 1 P Parts ordering information 8 1 R Redundancy 2 4 References 1 5 S SCSI 3 6 Software configuration 4 4 Spare parts 8 1 Special handling precautions 3 1 Special operations 3 5 Special terms 1 4 Specifications MFP 1 6...

Page 85: ...any Wickliffe Ohio Phone 1 216 585 8500 Telefax 1 216 585 8756 Canada Elsag Bailey Canada Inc Burlington Ontario Phone 1 905 639 8840 Telefax 1 905 639 8639 Mexico Bailey Mexico S A de C V Naucalpan Phone 52 5 557 6100 Telefax 52 5 557 7022 Venezuela Bailey de Venezuela SA Valencia Phone 58 41 329 196 Telefax 58 41 327 632 France Elsag Bailey S A Massy Phone 33 1 64 47 2000 Telefax 33 1 64 47 2016...

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