Baileigh Industrial SBR-5220 Operator'S Manual Download Page 1 | Manualshive

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OPERATOR’S MANUAL

3-IN-1 COMBINATION SHEAR, BRAKE, ROLL

MODEL: SBR-5220

© 2016 Baileigh Industrial, Inc.

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL Pty. LTD
IS PROHIBITED. Baileigh Industrial Pty. LTD does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

Rev. 05/2016

BAILEIGH INDUSTRIAL Pty. Ltd.

P.O Box 1573, 122-126 Melrose Drive

Tullamarine,

VIC 3043 Australia

Ph. 61.383.743.888

[email protected].au

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Summary of Contents for SBR-5220

Page 1: ...L Pty LTD IS PROHIBITED Baileigh Industrial Pty LTD does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from ac...

Page 2: ...SHEARING SHEET METAL 22 SHEAR BLADE ADJUSTMENTS 24 Adjustment Results 24 HOLD DOWN ADJUSTMENT 25 How to Adjust the Hold down 25 REMOVAL OF BRAKE BLADES FOR CLEANING AND SETUP 26 Installing the Brake B...

Page 3: ...Blades 39 PARTS IDENTIFICATION DRAWING A 40 PARTS IDENTIFICATION DRAWING B 41 PARTS IDENTIFICATION DRAWING C 42 Parts List 43 TROUBLESHOOTING 45 Shear Operation 45 Brake Operation 45 Slip Roll Operat...

Page 4: ...designated agent employee of the Company 2 4 The Buyer must ensure that the terms of its order and any applicable specification are complete and accurate 2 5 Any quotation given by the Company is an o...

Page 5: ...y except a solvent voluntary liquidation for the purpose only of reconstruction or amalgamation or has a receiver and or manager administrator or administrative receiver appointed of its undertaking o...

Page 6: ...9 9 All electrical components and gearboxes carry a one year replacement warranty from the manufacturer This warranty does not include labour or shipping costs 10 RETURNS 10 1 The Buyer shall not be e...

Page 7: ...of the English courts 16 COMMUNICATIONS 16 1 All communications between the parties about this Contract must be in writing and delivered by hand or sent by pre paid first class post or sent by facsimi...

Page 8: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 9: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 10: ...ment or loss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF CRUSH HAZARD Closing upper beam a...

Page 11: ...away from the rolls when the machine is in operation BEWARE OF SHEAR PINCH AND CRUSH HAZARD NEVER place your hands fingers or any part of your body in the die area of this machine Keep hands and fing...

Page 12: ...king any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to t...

Page 13: ...nt and binding of moving parts that may affect proper machine operation 15 Observe work area conditions DO NOT use machines or power tools in damp or wet locations Do not expose to rain Keep work area...

Page 14: ...and controls of the controller the automatic height control the torch power supply and the provided software packages Know the location of the ON OFF switch and the E STOP button 30 Keep visitors a s...

Page 15: ...00 PSI mild steel TECHNICAL SUPPORT Our technical support department can be reached at sales baileigh com au listing support and the model number in the subject line Tech Support handles questions on...

Page 16: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 17: ...14 14 Combination Shear Brake Roll Rear Stop Rods Handlebars Rear Stop Covers...

Page 18: ...olts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine t...

Page 19: ...in position prior to placing the machine The accuracy of any machine depends on the precise placement of it to the mounting surface FLOOR This tool distributes a large amount of weight over a small ar...

Page 20: ...h as concrete at a minimum of 4 102mm thick 6 153mm minimum is preferred If you intend to mount the Baileigh machine on a workbench be aware of the following Overall weight of the machine Weight of ma...

Page 21: ...18 18 OVERALL DIMENSIONS 71 50 74 00 54 50 18 75 19 75 56 25 44 Mounting Holes...

Page 22: ...ontrols motion of the rolls shear and brake E Upper Roller Adjustment Knob Clockwise to lower and counterclockwise to raise F Slip Roll Cover Covers rolls when not being used G Slip Roll Forming mater...

Page 23: ...ighten the thumb bolt The handlebar is typically slide from the center position to full extension as the material increases toward full capacity 7 Repeat this procedure at the other end of the machine...

Page 24: ...3 175mm above the table when the shear blade is in the up position As the blade is moved downward the pressure plate should immediately rest against the workpiece and hold it in place To prevent disto...

Page 25: ...RNING Before operating the Baileigh Shear Brake Roll make sure it is firmly bolted to a table bench or the floor If it tips over on you it could cause severe injury or death WARNING The shearing blade...

Page 26: ...63 should make contact with the sheet before the blade 46 does If it does not adjust the two hex bolts 17 on the pressure plate brackets to lower the pressure plate When fully open the gap should not...

Page 27: ...on shear bow 3 Loosen the two cap screws 13 that hold the table in place fig 7 4 Turn the two adjustment screws 52 one on each end of the work apron until the gap is equal across the length of the bl...

Page 28: ...1 4 6 3mm of clearance below the hold down to feed the piece part How to Adjust the Hold down 1 Turn the handlebar to lower the upper blade completely Loosen or tighten as needed so there is approxim...

Page 29: ...e Brake Blades Turn the handlebar clockwise cw to lower the brake blade die Lay a strip of wood on the brake blade die the full length as shown at right Start inserting the brake blades Wide blades to...

Page 30: ...ie The thinner the material the further it will enter the groove for a slight overbend This is helpful when the material experiences some springback To remove the piece part the operator lowers the br...

Page 31: ...e 5 Make sure the material is against the back stop or that the scribe mark is lined up to where the brake blade will come down WARNING Before operating the Baileigh Shear Brake Roll make sure it is f...

Page 32: ...notch of the brake die This flat surface will help you obtain equal finger length 2 With the handle assembly lower the fingers so they are just touching the top of the spacer on the brake die 3 Loose...

Page 33: ...adjusted to a raised or tilted position on one end to roll cones or left flat to roll cylinders or arcs Located on the end of the upper and lower rolls are three wire or forming grooves These can be u...

Page 34: ...best results in full circle bending Before bending follow these steps Clean the material and rolls of any dust or grease Make sure the edges of the piece part are free of chips and burrs Check that t...

Page 35: ...piece part about 1 25 4mm beyond the rolls 4 Tighten the top roll adjustment bolts to hold the piece part firmly 5 Raise the idler roll enough to get the material started in an upward direction again...

Page 36: ...t the idler roll on one end only 11 To remove a finished piece part from the top roll loosen both top roll adjustment bolts 24 12 With the help of an assistant lift the left end of the top roll up and...

Page 37: ...ves located on the right end of the upper and lower rolls They can be used to form solid wire rods and small tubing To make rings follow the Determining Length of Material procedure to calculate the a...

Page 38: ...ssion and stretch After the bending leaf is removed from the metal and the load is released the piece part relaxes forcing the bent portion of the metal to return slightly to its original shape The ke...

Page 39: ...ve lubricant to all non painted surfaces Loose mounting bolts Chipped brake fingers Dull or chipped shear blades Inadequate lubrication Any other condition that could hamper the safe operation of this...

Page 40: ...ll old grease from the bushings gears roller end shafts and machined pockets that the bushings rest on 4 After the parts have dried lubricate them sufficiently with multi purpose grease 5 Apply some 1...

Page 41: ...ide of the pipe lightly contacts the brake blades 5 From one end to the other visually check for consistent contact between the pipe and the blades 6 If you notice a gap at one end of the brake loosen...

Page 42: ...e rear of the machine 6 Remove the eight flathead screws holding on the lower blade 40 and remove it from the shear table 2 When handling the blade always wear leather gloves to protect your hands 7 G...

Page 43: ...DRAWING A 28 28 24 76 33 58 58 29 58 58 29 59 60 60 61 61 62 34 06 32 52 52 10 11 53 07 54 12 13 15 16 01 04 51 14 09 08 31 50 46 46 65 45 69 45 69 75 75 42 72 02 40 40 73 73 74 74 39 37 64 64 65 30...

Page 44: ...41 41 PARTS IDENTIFICATION DRAWING B 24 76 03 67 67 32 48 52 52 47 11 53 07 54 13 14 15 16 05 04 51 51 09 08 31 50 26 27 78 70 44 43 70 44 43 41 38 36 35 68 66 79 66 77...

Page 45: ...42 42 PARTS IDENTIFICATION DRAWING C 17 18 55 55 23 23 23 23 49 49 56 21 20 19 56 57 22 57...

Page 46: ...15 Small Gear 2 54 Socket Capscrew 6 x 14mm 2 16 Bushing 2 55 Flat Key 2 17 Roll Cover 1 56 Flat Key 2 18 Transmission Shaft 1 57 Flat Key 2 19 Rear Shaft 1 58 Hex Bolt 12 x 20mm 2 20 Front Upper Sha...

Page 47: ...ending Bar 1 73 Hex Bolt 10 x 40mm 2 36 Brake Blade Assorted Sizes 1 74 Flt Hd Soc Capscrew 8 x 25mm 16 37 Brake Blade Die 1 75 Socket Capscrew 16 x 45mm 4 38 Adjusting Plate 1 76 Grease Fitting 2 39...

Page 48: ...ing bends Bend radius is not consistent Brake blade points are chipping Piece part shows scoring marks after bend Exceeding machine capacities Brake blades and die are not aligned Brake blades and die...

Page 49: ...46 46 NOTES...

Page 50: ...47 47 NOTES...

Page 51: ...48 48 NOTES...

Page 52: ...944 BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGH CO UK BAILEIGH INDU...

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