Baileigh Industrial DP-1500VS Operator'S Manual Download Page 2

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Table of Contents

THANK YOU & WARRANTY .......................................................................................... 1

INTRODUCTION ............................................................................................................. 3

GENERAL NOTES .......................................................................................................... 3

SAFETY INSTRUCTIONS .............................................................................................. 4

SAFETY PRECAUTIONS ............................................................................................... 7

Dear Valued Customer: ................................................................................................... 7

TECHNICAL SPECIFICATIONS ................................................................................... 10

TECHNICAL SUPPORT ............................................................................................... 11

UNPACKING AND CHECKING CONTENTS ................................................................ 12

TRANSPORTING AND LIFTING .................................................................................. 13

INSTALLATION ............................................................................................................. 14

Anchoring the Machine .............................................................................................. 15

OVERALL DIMENSIONS .............................................................................................. 15

GETTING TO KNOW YOUR MACHINE ....................................................................... 16

ELECTRICAL ................................................................................................................ 20

OPERATION SETUP AND DESCRIPTION .................................................................. 22

Changing the Spindle Speed ..................................................................................... 22

Speed Chart .............................................................................................................. 22

Setting the Depth Stop .............................................................................................. 23

Manual Down-feed .................................................................................................... 24

Automatic Down-feed ................................................................................................ 24

Micro-Feed Hand Wheel ............................................................................................ 25

OPERATION ................................................................................................................. 26

Drilling Mode.............................................................................................................. 26

Tapping Mode ............................................................................................................ 27

Removing Tooling from the Spindle ........................................................................... 27

DRILLING RECOMMENDATIONS ............................................................................... 28

LUBRICATION AND MAINTENANCE .......................................................................... 30

Return Spring ............................................................................................................ 31

Replacing Gearbox Oil .............................................................................................. 31

Oil Disposal ............................................................................................................... 31

Greasing the Machine ............................................................................................... 32

Accessing and Cleaning the Coolant System ............................................................ 32

Oils for Lubricating Coolant ....................................................................................... 32

Storing Machine for Extended Period of Time ........................................................... 32

Motor / Drive Belt Replacement ................................................................................. 33

PARTS IDENTIFICATION DRAWING A ....................................................................... 34

Parts List A

– Head/Spindle Assembly ...................................................................... 36

PARTS IDENTIFICATION DRAWING B ....................................................................... 41

Parts List B

– Motor/pulley Assembly ........................................................................ 43

PARTS IDENTIFICATION DRAWING C ....................................................................... 46

Summary of Contents for DP-1500VS

Page 1: ...HOLDINGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resu...

Page 2: ...al Down feed 24 Automatic Down feed 24 Micro Feed Hand Wheel 25 OPERATION 26 Drilling Mode 26 Tapping Mode 27 Removing Tooling from the Spindle 27 DRILLING RECOMMENDATIONS 28 LUBRICATION AND MAINTENAN...

Page 3: ...al Control Panel 50 PARTS IDENTIFICATION DRAWING E 51 Parts List E Electrical Enclosure 52 CHUCK GUARD PART DIAGRAM 53 Chuck Guard Parts List 54 ELECTRICAL SCHEMATIC 55 ELECTRICAL ENCLOSURE COMPONENTS...

Page 4: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Page 5: ...emedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer sh...

Page 6: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 7: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 8: ...ective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF PIERCING POINTS AND CUTTING HAZARD NEVER place hands fingers or any part of your bo...

Page 9: ...ON In the event of incorrect operation or dangerous conditions the machine can be stopped immediately by pressing the E STOP button Twist the emergency stop button clockwise cw to reset Note Resetting...

Page 10: ...making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to...

Page 11: ...use common sense DO NOT operate any tool or machine when you are tired 14 Check for damaged parts Before using any tool or machine carefully check any part that appears damaged Check for alignment an...

Page 12: ...t does not have a flat surface against the table or that is not secured by a vise Prevent the piece part from rotating by clamping it to the table or by securing it against the drill press column Neve...

Page 13: ...pping Capacity Mild Steel 75 19 05mm Spindle to Table Maximum Distance 22 75 578mm Spindle to Base Maximum Distance 40 75 1035mm Spindle to Column Maximum Distance 10 4375 265 1mm Coolant Capacity 2 5...

Page 14: ...g Weight 847lbs 385kg TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine...

Page 15: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 16: ...e floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and carry...

Page 17: ...well illuminated with proper lighting Keep the floor free of oil and make sure it is not slippery Remove scrap and waste materials regularly and make sure the work area is free from obstructing objec...

Page 18: ...o observe all electrical codes if installing new circuits and or outlets Anchoring the Machine Once positioned anchor the machine to the floor as shown in the diagram using bolts and expansion plugs o...

Page 19: ...16 16 GETTING TO KNOW YOUR MACHINE P J B C A G H I L M E F D N O K H Q S...

Page 20: ...nt at two locations I Coolant Pump Pumps coolant up to the chuck J Base Support for drill press and coolant reservoir K Work Table Lock Secures table when pivoting on column L Work Table Adjustable ta...

Page 21: ...Off Switch Starts the coolant flow for cutting AB Spindle Speed Knob Changes the speed of spindle rotation AC Digital Indicator Displays the rate of spindle rotation in RPM AD Reverse Button Reverses...

Page 22: ...positioned at varying heights and rotated 180 in either direction It has T slots to allow the use of 1 2 or M14 bolts Below the worktable are three crankshafts The two crankshafts H control the up do...

Page 23: ...indicated on the machine All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resist...

Page 24: ...ed below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cor...

Page 25: ...eter of the tool is more than 78 20mm and the material is hard the recommendation is to choose low RPM and to slow down the spindle down feed This is for both operator safety and to extend machine lif...

Page 26: ...change from manual mode to auto mode turn handle AJ counterclockwise ccw about 7 turns 4 Set the depth scale stop S For manual operations use the front depth scale 1 Loosen the lock handle S and adju...

Page 27: ...ature to use only when drilling The down feed rate changes can only be made while the motor is running and the selector switch AE is set to drilling mode Rate of the automatic spindle down feed is A 0...

Page 28: ...used Pull out the knob AM to disengage the micro feed hand wheel during auto down feed and non use 1 Adjust the rate of spindle down feed to 0 using handle X 2 Set the tool depth to zero position by...

Page 29: ...andles E fig 30 are pushed in 8 Set the drilling depth stop For manual drilling or tapping set the front depth scale S For automatic drilling set the down feed side rings scale AK Refer to setting the...

Page 30: ...the unused depth stop by loosening handle AK 5 Start the machine by pushing button AG 6 Turn on the coolant selector switch AA 7 Begin tapping Use the down feed handles to enter the tapping bit into t...

Page 31: ...rilling machine Desired quality of hole Difficulty of set up Drilling Feed The feed of a drill is governed by size of tool and the material drilled Because feed rate partially determines rate of produ...

Page 32: ...n 70 100 Soft Cast Iron 100 150 Malleable Iron 80 90 High Nickel Steel or Monel 40 50 High Tensile Bronze 70 150 Ordinary Brass and Bronze 200 300 Aluminum and its Alloys 200 300 Magnesium and its All...

Page 33: ...d cleaning the cooling system On a weekly basis clean the machine and the area around it Lubricate threaded components and sliding devices Apply rust inhibitive lubricant to all non painted surfaces C...

Page 34: ...eration 3rd Time Every 12 months of operation 1 To change the oil you need to remove the cover plate on the underside of the head 2 Remove the oil drain plug AI visible through the access hole Have a...

Page 35: ...the machine base and the drains on the ends of the table Drain and wash out the dirt and debris from the reservoir Thoroughly clean the pump and pump inlet Re fill tank with coolant solution Oils for...

Page 36: ...nd remove high low shift lever 3 Remove screws and take off pulley cover 4 Open the motor junction box cover and document photograph the wiring connections 5 Disconnect electrical wiring from motor ju...

Page 37: ...34 34 PARTS IDENTIFICATION DRAWING A...

Page 38: ...35 35...

Page 39: ...Socket Cap Screw M4x8 1 A 14 DP1500VS A 14 Scale Guider 1 A 15 DP1500VS A 15 Scale Plate 1 A 16 DP1500VS A 16 Hex Socket Cap Screw M4x12 2 A 17 DP1500VS A 17 Hex Socket Cap Screw M6x25 3 A 18 DP1500VS...

Page 40: ...Star Washer 1 A 53 DP1500VS A 53 Taper Roller Bearing 30206 1 A 54 DP1500VS A 54 Drill Shifter 1 A 55 DP1500VS A 55 Hex Socket Cap Screw M6x16 1 A 56 DP1500VS A 56 Washer M6 1 A 57 DP1500VS A 57 Depth...

Page 41: ...1500VS A 90 Grip 1 A 91 DP1500VS A 91 Speed Change Lever 1 A 92 DP1500VS A 92 Change Lever Body 1 A 93 DP1500VS A 93 Set Screw M8x8 1 A 94 DP1500VS A 94 Speed Change Bracket 1 A 95 DP1500VS A 95 Sprin...

Page 42: ...A 125 Intermediate Gear 1 A 126 DP1500VS A 126 Gear S 1 A 127 DP1500VS A 127 Ball Bearing 6202ZZ 1 A 128 DP1500VS A 128 Set Screw M6x8 1 A 129 DP1500VS A 129 Bush 1 A 130 DP1500VS A 130 Rear Worm Gea...

Page 43: ...1 A 177 DP1500VS A 177 Hand wheel Handle 1 A 178 DP1500VS A 178 Pin Hole Plate 1 A 179 DP1500VS A 179 Pointer 1 A 180 DP1500VS A 180 Handle Wheel 1 A 181 DP1500VS A 181 Actuator Plate 1 A 182 DP1500V...

Page 44: ...41 41 PARTS IDENTIFICATION DRAWING B...

Page 45: ...42 42...

Page 46: ...1500VS B 13 Key 7x55mm 1 B 14 DP1500VS B 14 Shaft 1 B 15 DP1500VS B 15 Ball Bearing 6002Z 1 B 16 DP1500VS B 16 Gear M 2 T 56 1 B 17 DP1500VS B 17 Key 6x20mm 1 B 18 DP1500VS B 18 Gear M 2 T 36 1 B 19 D...

Page 47: ...DP1500VS B 48 Washer M6 4 B 49 DP1500VS B 49 Bracket 1 B 50 DP1500VS B 50 Shaft 1 B 51 DP1500VS B 51 Ball Housing 1 B 52 DP1500VS B 52 Ball Bearing 608 2 B 53 DP1500VS B 53 Spring Washer M8 1 B 54 DP1...

Page 48: ...1500VS B 69 Sensor Support 1 B 70 DP1500VS B 70 Sensor Bracket 1 B 71 DP1500VS B 71 Screw M4x20 2 B 72 DP1500VS B 72 Screw M4x6 1 B 73 DP1500VS B 73 Hex Socket Cap Screw M5x10 2 B 74 DP1500VS B 74 Hex...

Page 49: ...46 46 PARTS IDENTIFICATION DRAWING C...

Page 50: ...C 14 DP1500VS C 14 Hex Socket Cap Screw 1 4 x1 1 2 1 C 15 DP1500VS C 15 Spring Pin 4x25mm 1 C 16 DP1500VS C 16 Set Screw 1 2 x3 4 2 C 17 DP1500VS C 17 Column Bearing Collar 1 C 18 DP1500VS C 18 Rack 1...

Page 51: ...C 44 DP1500VS C 44 Worm Gear 1 C 45 DP1500VS C 45 Spring Pin 4x50 1 C 46 DP1500VS C 46 Steel Ball 3 8 40 C 47 DP1500VS C 47 Support Bearing Collar 1 C 48 DP1500VS C 48 Connector 1 C 49 DP1500VS C 49...

Page 52: ...49 49 PARTS IDENTIFICATION DRAWING D...

Page 53: ...0VS D 12 Hex Socket Cap Screw M8x20 2 D 14 DP1500VS D 14 Screw M5x8 2 D 15 DP1500VS D 15 Oil Filer Cover 1 D 16 DP1500VS D 16 Cross Head Screw 3 16 x3 8 2 D 17 DP1500VS D 17 Washer 3 16 4 D 18 DP1500V...

Page 54: ...51 51 PARTS IDENTIFICATION DRAWING E...

Page 55: ...ew M4x20 2 E 13 DP1500VS E 13 Washer M6 1 E 14 DP1500VS E 14 Hex Socket Cap Screw M6x16 1 E 15 DP1500VS E 15 Insulation Board 140x78x3mm 1 E 16 DP1500VS E 16 FU1 FU2 Fuse 0 5A 2 E 16A DP1500VS E 16A F...

Page 56: ...53 53 CHUCK GUARD PART DIAGRAM...

Page 57: ...Bracket 1 G8 DP15VSF G8 Safety Shield Lexan 410x210mm 1 G9 DP15VSF G9 Lower Bracket Bar 1 G10 DP15VSF G10 Hex Socket Head Cap Screw M8x12 1 G11 DP15VSF G11 Support Arm 1 G12 DP15VSF G12 Hex Nut 3 8 1...

Page 58: ...EMATIC SB1 24V L1 PE FU2 220V QS1 SB2 2 11 FU3 FU1 KM1 L2 L1 KM1 KM2 KM1 SB5 V2 U2 M2 KR M1 B2 B1 W V U VR 200W 100 PE 4 8 SB6 KR KM2 KR 7 6 QS3 22 R S T VFD B SB3 12 0 0 5 31 1 1 Q1 L2 RX 3 RX PL 0 R...

Page 59: ...56 56 ELECTRICAL ENCLOSURE COMPONENTS...

Page 60: ...tor Driver 460V 4A 230V 7A 1 5KW BR Braking Resistors 200W 400 200W 70 VR Adjust Speed Switch 0 05 Max SB2 Push Button Stop 600V PL 24V 1a 250V 10A 1b SB3 Push Button Start 600V PL 24V 1a 250V 10A 1b...

Page 61: ...h actuator is in the center detent position 5 Replace limit switch 6 Wait 10 sec for the motor controller to reset Push the start button Excessive Vibration 1 Improper belt tension 2 Uneven belt wear...

Page 62: ...pins 1 Failure to clamp piece part or work holding device to table 1 Clamp piece part or work holding device to table surface Troubleshooting the Inverter Prior to operating or adjusting any electroni...

Page 63: ...t voltage matches that of the voltage inverter Make sure the cooling device is free from dirt and foreign objects O L The frequency converter detected an output exceeding 150 above normal for 1 minute...

Page 64: ...TOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE...

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