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Baileigh Industrial 1013715, Operator'S Manual

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Baileigh Industrial 1013715 Operator'S Manual Download Page 14

 

 

11 

11 

  Two  Person  Lift.  Use  an  assistant  or  lifting  devise  to  support  the  weight  of  the 

saw body. Do not lift alone. 
 
Separate  all  parts  from  the  packing  material  and  check  each  item  carefully.  Make  certain  all 
items are accounted for before discarding any packing material. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Head and Base Assembly 

Feed Handle 

Rubber Feet 

Material Stop 

Summary of Contents for 1013715

Page 1: ...INGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting...

Page 2: ...gle 20 Vise Operation 20 Loading the Piece Part 21 Setting Cut Length 21 Using the Stop Bar 21 Cutting Operation Cycle 22 MACHINE ADJUSTMENTS 23 Setting Saw Blade Head Stop 23 Blade Guard Adjustment 2...

Page 3: ...PARTS DIAGRAM 34 Parts List 36 ELECTRICAL PARTS 39 Electrical Parts List 40 ELECTRICAL SCHEMATIC 41 TROUBLESHOOTING 42...

Page 4: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Page 5: ...emedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer sh...

Page 6: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 7: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 8: ...e dust mask Dust created while using machinery can cause cancer birth defects and long term respiratory damage Be aware of the dust hazards associated with all types of materials ROTATING BLADE HAZARD...

Page 9: ...op If a procedure feels dangerous don t try it REMEMBER Your personal safety is your responsibility Dear Valued Customer All Baileigh machines should be used only for their intended use Baileigh does...

Page 10: ...intain proper footing and balance at all times DO NOT reach over or across a running machine 13 Stay alert Watch what you are doing and use common sense DO NOT operate any tool or machine when you are...

Page 11: ...amped and that long pieces are properly supported 29 DO NOT use a saw blade size that is outside the limits of the machines specifications 30 Immediately release the start run trigger button if the sa...

Page 12: ...ensions 28 x 20 x 25 711 x 508 x 635mm TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles que...

Page 13: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 14: ...ort the weight of the saw body Do not lift alone Separate all parts from the packing material and check each item carefully Make certain all items are accounted for before discarding any packing mater...

Page 15: ...er gently to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place INSTALLATION IMPORTANT Consider the following when looking...

Page 16: ...e in place be sure to eliminate by using shims WORKING CLEARANCES Take into consideration the size of the material to be processed Make sure that you allow enough space for you to operate the machine...

Page 17: ...14 14 OVERALL DIMENSIONS Machine Dimensions when assembled 0 I REMOVE TO LOCK...

Page 18: ...s the miter system vise system and head assembly Material Stop D The central part of the assembly housing the gear system and oil tank Stand E Support structure for the machine head assembly machine b...

Page 19: ...ht of the machine and the material to be cut Install the Rubber Feet 3 Carefully tip the machine on its side and install the four rubber feet I 4 Remove the oil fill transport plug from gear transfer...

Page 20: ...o the vise 16 Loosen the clamping screw P to allow the bar stop to slide on the extension rod and allow clearance to turn the rod tight 17 Insert the threaded end of the bar stop extension rod Q into...

Page 21: ...indicated on the machine All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resist...

Page 22: ...s listed below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating A...

Page 23: ...centering vise with both the front and back jaws move away from or toward the clamping center point 2 Use the hand wheel A to open and close the vise jaw B and secure the work material 3 Counter clock...

Page 24: ...ngth 1 Setting the cut length eliminates measuring duplicate pieces 2 Measure and mark the length of material to be cut off 3 Load the piece part 4 Line up the cut 5 Clamp the piece part 6 Loosen the...

Page 25: ...he piece part forward for next cut 14 To turn off machine power press down on the power switch B 15 To stop machine in an emergency situation press the EMERGENCY STOP button B 16 Remove the yellow loc...

Page 26: ...he stop bolt B in position and tighten the jam nut Blade Guard Adjustment To adjust the blade guard to cover the blade 1 The moveable guard should overlap the stationary guard just enough to completel...

Page 27: ...m machine 7 Place washer and locating pin onto the replacement blade and follow above procedure in reverse 8 Check for proper blade rotation MATERIAL SELECTION When selecting materials keep these inst...

Page 28: ...taken into consideration Type of material being cut ferrous or non ferrous Material hardness and physical dimensions Blade descent rate Rotational speed of blade Blade tooth profile Choose a tooth pi...

Page 29: ...and since fine tooth pitches have small gullets the accumulated chip will exceed the gullet capacity and press against the walls of the workpieces resulting in poor cutting same situation with soft m...

Page 30: ...r breaking in you may slowly increase the feed rate up to the determined value Coolant The cooling fluid ensures that the blade teeth and material in the area of the cut do not overheat The fluid must...

Page 31: ...ITIVE AND NEGATIVE CUTTING ANGLES The cutting angle may vary from positive to negative depending on the cutting speed the profile and the type of material to be cut A positive angle determines better...

Page 32: ...aracterized by other parameters such as the whine reduction feature which cuts down noise at high speeds or expansion which compensates for the pushing of chips inside the cutting edge thus reducing t...

Page 33: ...30 30 BLADE SELECTION CHART...

Page 34: ...LUBRICATION OIL TABLE 2 Below 82 F Select from the products listed below Brand Hydraulic Tank Oil Gear Oil Slideway Oil Mobil DTE XL 46 SHC 525 Mobilgear 630 SHC 220 Mobil Vactra Oil No 4 Shell Shell...

Page 35: ...s Clean and grease the vise screw and sliding surfaces Clean the guard housing for the disk saw blade Sharpen the saw teeth Monthly Maintenance Check that all screws on the motor pump vise jaws and th...

Page 36: ...d clean the filter Replace if needed 5 Replace tray and secure with two socket head cap screws 6 Re fill tray with coolant solution by pouring coolant through the chip strainer Oils for Lubricating Co...

Page 37: ...34 34 PARTS DIAGRAM...

Page 38: ...35 35...

Page 39: ...be 3 17 CS225M 17 Disc 1 18 CS225M 18 Swivel Plate 1 19 CS225M 19 Pivot Block 1 20 CS225M 20 Shaft 1 21 CS225M 21 Hex cap screw 2 22 CS225M 22 Socket head cap screw 2 23 CS225M 23 Socket head cap scre...

Page 40: ...or fitting 1 50 CS225M 50 Fixed blade guard 1 51 CS225M 51 Moveable blade guide 1 52 CS225M 52 Socket head cap screw 1 53 CS225M 53 Blade shaft flange 1 54 CS225M 54 Blade shaft 1 55 CS225M 55 Oil sea...

Page 41: ...83 Washer 2 84 CS225M 84 Bolt 1 85 CS225M 85 Cover 1 86 CS225M 86 Screw 4 87 CS225M 87 Spring Pin 2 88 CS225M 88 Rubber sheet 1 89 CS225M 89 Front cover plate 1 90 CS225M 90 Cover 1 91 CS225M 91 Stoc...

Page 42: ...39 39 ELECTRICAL PARTS QF KM1 FR KA1 DCPS...

Page 43: ...6A 125VDC 1 KM1 BB4616M KM CN6 Latching Relay CN 6 600VAC 20A 1 FR PL1440 RHU 10K1 Thermal Overload RHN 5M 9 12 5A 1 KA1 CS225MA KA1 Relay Coolant Pump JZX 22F D 2Z 1 M1 CS225M 75 Saw Motor 110V 60hz...

Page 44: ...41 41 ELECTRICAL SCHEMATIC M1 L1 N1 KM1 FR U1 W1 Main Motor KA1 2 FR 1 SB1 M2 Coolant KM1 PE QF AC110V AC110V DC POWER DC24V DC24V KA1 Pump L2 N2 4 3 W2 U2 DCPS...

Page 45: ...the dimensions of the part to be cut RIDGES ON THE CUTTING SURFACE Ineffective gripping of the part in the vise Too fast advance Disk teeth are worn Insufficient lubricating coolant Teeth do not unloa...

Page 46: ...ty type and construction characteristics Carefully clean the laying and contact surfaces BLADE STICKS IN THE CUT Too fast advance Low cutting speed Wrong tooth pitch Sticky accumulation of material on...

Page 47: ...cky accumulation of material on the disk Decrease advance exerting less cutting pressure Change disk speed and or diameter Choose a suitable disk Use a better quality disk Check the gripping of the pa...

Page 48: ...quality disk Check the level of the liquid in the tank Increase the flow of lubricating coolant checking that the hole and the liquid outlet pipe are not blocked CHIPPED DISK Hardness shape or flaws...

Page 49: ...46 46 NOTES...

Page 50: ...47 47 NOTES...

Page 51: ...48 48 NOTES...

Page 52: ...TOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE...

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