background image

Password*

The password setting restricts access to the 

Programming 

and

 Extended Programming

 modes  Initially, the password is set to all 

zeros and any user can modify the parameter settings  To change the password, press 

ENTER

 at the 

Passwd

 prompt  The first 

digit flashes  Press 

UP

 to increment the digit and 

RIGHT

 to advance to the next digit  After entering all digits, press 

ENTER

 to 

store the password and advance to 

RstPswd

  The new password is now required to enter either programming mode  With this 

password set, any user is able to reset the stored totals on the monitor 

Reset Password*

The reset password parameter restricts resetting the totals on the monitor  The 

Passwd

 must also be set to restrict the total 

reset  Initially, the password is set to all zeros and any user can reset the stored totals on the monitor  To change the password, 

press 

ENTER

 at the 

RstPswd

 prompt  The first digit flashes  Press 

UP

 to increment the digit and 

RIGHT

 to advance to the next 

digit  After entering all digits, press 

ENTER

 to store the password and return to the 

Fluid

 parameter  The reset password is now 

required to reset the totals on the monitor 

OTEE:

N

Entering a password in the 

Passwd

 screen and leaving the password blank in the

 RstPswd 

screen allows for total resets 

(not requiring a password), but restricts programming modification 

K-FACTORS EXPLAINED

The K-factor (with regards to flow) is the number of pulses that must be accumulated to equal a particular volume of fluid  You 

can think of each pulse as representing a small fraction of the totalizing unit 
An example might be a K-factor of 1000 (pulses per gallon)  This means that if you were counting pulses, when the count total 

reached 1000, you would have accumulated 1 gallon of liquid  Using the same reasoning, each individual pulse represents an 

accumulation of 1/1000 of a gallon  This relationship is independent of the time it takes to accumulate the counts 
The frequency aspect of K-factors is a little more confusing because it also involves the flow rate  The same K-factor number, 

with a time frame added, can be converted into a flow rate  If you accumulated 1000 counts (one gallon) in one minute, then 

your flow rate would be 1 gpm  The output frequency, in Hz, is found simply by dividing the number of counts (1000) by the 

number of seconds (60) to get the output frequency 
1000 ÷ 60 = 16 6666 Hz  If you were looking at the pulse output on a frequency counter, an output frequency of 16 666 Hz 

would be equal to 1 gpm  If the frequency counter registered 33 333 Hz (2 × 16 666 Hz), then the flow rate would be 2 gpm 
Finally, if the flow rate is 2 gpm, then the accumulation of 1000 counts would take place in 30 seconds because the flow rate, 

and hence the speed that the 1000 counts is accumulated, is twice as great 

Calculating K-factors

Many styles of flow meters are capable of measuring flow in a wide range of pipe sizes  Because the pipe size and volumetric 

units the meter will be used on vary, it may not possible to provide a discrete K-factor  In the event that a discrete K-factor is 

not supplied then the velocity range of the meter is usually provided along with a maximum frequency output 
The most basic K-factor calculation requires that an accurate flow rate and the output frequency associated with that flow 

rate be known 

 

Example 1:

Known values are:
 

Frequency 

700 Hz

 

Flow Rate 

48 GPM

700 Hz × 60 sec = 42,000 pulses per min

K-factor

42,000 pulses per min

48 gpm

875 pulses per gallon

=

=

K-factors Explained

DSY-PM-00028-EN-02

Page 25 

February 2017

Summary of Contents for ER-500

Page 1: ...Display ER 500 Advanced DSY PM 00028 EN 02 February 2017 Programming Manual...

Page 2: ...ER 500 Flow Monitor Page ii February 2017 DSY PM 00028 EN 02...

Page 3: ...9 Programming Using Frequency Output Flow Sensors 9 Menu Structure 10 Standard ER 500 Rate SU is Set to Simple 10 Advanced ER 500 Basic Menu 11 Standard ER 500 Rate SU is Set to Advanced 12 Advanced E...

Page 4: ...ER 500 Flow Monitor Page iv February 2017 DSY PM 00028 EN 02...

Page 5: ...avoided could result in severe personal injury or death Indicates a hazardous situation which if not avoided is estimated to be capable of causing minor or moderate personal injury or damage to proper...

Page 6: ...a frequency output The output signal for these type of sensors is a frequency proportional to the rate of flow The ER 500 monitor uses the frequency information to calculate flow rate and total flow...

Page 7: ...e that came with the IOG meter For instructions on programming the K factor see Enter Flow Sensor s K factor on page 17 Transmitter Connections The ILR transmitter typically used with the IOG meter fa...

Page 8: ...he current loop is used a sensing circuit within the monitor detects the presence of the current loop and automatically disconnects the battery from the circuit JP1 JP2 JP3 Input Total Pulse Signal P1...

Page 9: ...hen the grand total Modes RUN Normal operating mode PROGRAM Used to program parameters in the display EXTENDED PROGRAMMING Used to program advanced variables into the display TEST Used as a diagnostic...

Page 10: ...ape Key Rate SU Rate Unit Setup Simple Advanced Flo Unt Rate Total Units GPM Gal OB D BBL m D m m H m LPM Ltr Gallons Min Gallons Oil Barrel Day Barrels Meters Day Meters Meters Hour Meters Liters Min...

Page 11: ...rs T Meters T Feet T Million Gallons T Kilograms T Pounds T MASS TotalUnt Totalizer Unit Gal LBL OBL AFt MLt LPT m Ft MGa Kgs Lbs Gallons Liquor Barrel Oil Barrel Acre Feet Million Liters Liters Meter...

Page 12: ...rel T Oil Barrel T Acre Feet T Million Liters T Liters T Meters T Feet T Million Gallons T Kilograms T Pounds T MASS TotalUnt Totalizer Unit Gal LBL OBL AFt MLt LPT m Ft MGa Kgs Lbs Gallons Liquor Bar...

Page 13: ...Output Numeric Entry 4 20Tst 4 20 mA Output Numeric Entry Numeric Entry Numeric Entry Coef 1 Coefficient 1 Numeric Entry Freq x Frequency 2 10 Numeric Entry Coef x Coefficent 2 10 Numeric Entry NO YE...

Page 14: ...t T Million Liters T Liters T Meters T Feet T Million Gallons T Kilograms T Pounds T MASS TotalUnt Totalizer Unit Gal LBL OBL AFt MLt LPT m Ft MGa Kgs Lbs Gallons Liquor Barrel Oil Barrel Acre Feet Mi...

Page 15: ...e Output Disable Enable Numeric Entry Fl 20mA Flow at 20 mA Continued from previous page Modbus Address 1 to127 BusAddr Clr G T Clear Grand Total Passwd Password Modbus Disable Enable Numeric Entry Se...

Page 16: ...in addition to the current total totalizer on the display and is always enabled In addition the grand total screen displays the number of times the grand total has reached its maximum count 9 999 999...

Page 17: ...ompt press ENTER The monitor flashes the current total units If the current selection is correct press ENTER to advance to the next parameter To change to an alternate unit press UP or RIGHT to scroll...

Page 18: ...Cutoff parameter NOTE N If the number you enter is out of range the display flashes Limit and refuses the entry Low Flow Cutoff The flow cutoff shows low flow rates that can be present when pumps are...

Page 19: ...oint 2 Gnd Total Reset Total Pluse Signal Gnd Mag Pulse Iso OC Low High Input Total Pulse Signal TB1 Open Drain FET Total Pulse Output 2 2 10K Pull up Resistor VCC Internal 100 mA Maximum Figure 9 Ope...

Page 20: ...tment To set the 4mA Out value connect an ammeter in series with the loop power supply as shown in Figure 11 The 4 mA DAC setting is typically 35 50 At the 4mA Out prompt press UP to increase or RIGHT...

Page 21: ...ance to the Coef 1 parameter Coefficient The coefficient is the value applied to the nominal K factor to correct it to the exact K factor for that point The coefficient is calculated by dividing the a...

Page 22: ...nt the display digit until it matches the first digit of the new bus address Press RIGHT to advance to the next digit Repeat for all digits of the address Press ENTER to save the new address and advan...

Page 23: ...transistor reacts around a setpoint by taking recent history into account Hysteresis prevents an output from turning on and off rapidly when the programmed flow rate is at or very near the setpoint Fo...

Page 24: ...um Flow Output ON O F F 8 g p m S e t p o i n t 1 0 g p m Hysteresis 2 gpm Output OFF Figure 15 Setpoint example At the TripSP1 prompt press ENTER The tripping condition setting is displayed If the cu...

Page 25: ...ulses when the count total reached 1000 you would have accumulated 1 gallon of liquid Using the same reasoning each individual pulse represents an accumulation of 1 1000 of a gallon This relationship...

Page 26: ...values are Velocity 4 3 ft sec Inside Diameter of Pipe 3 068 in Find the area of the pipe cross section 2 3 068 2 Area r2 Area x 2 35 7 39 in2 Find the volume in 1 ft of travel 88 71in2 7 3 in2 x 12...

Page 27: ...which order the words are sent as long as the receiving device knows which way to expect it Since word order is a common problem between devices many Modbus master devices have a configuration setting...

Page 28: ...the OFF state 3 8 Spares Alarm Setpoint 1 9 0 Setpoint OFF 1 Setpoint ON Alarm Setpoint 2 10 0 Setpoint OFF 1 Setpoint ON 11 16 Spares Opcode 01 Read Coil Status This opcode returns the state of the...

Page 29: ...ess the tab on the battery connector to release it from the circuit board see Figure 18 Freq In 4 20mA Iso Total Pluse TR_B TR_A RS485 Gnd Setpoint 1 Setpoint 2 Gnd Total Reset OC Total Pluse Signal G...

Page 30: ...sistor Adjustable flow rate with programmable dead band and phase Maximum Voltage 28V DC Maximum Current 100 mA Pull Up Resistor External required 2 2 K ohm minimum 10 K ohm maximum Modbus Advanced On...

Page 31: ...voltage is checked across or in parallel with the 4 20 mA terminals and current is checked with the ammeter in series with the 4 20 mA output No Rate or Total Displayed Check connection from meter s t...

Page 32: ...ENTRIE THROUGH SUITA STRAIGHT THRU 5 WHEN SELECTING CABLE FOR CONNECTION TO TURBINE METER USE CABLE WITH THE FOLLOWING HAZARDOUS LOCATION 10 FT TO MAX 100 FT HAZARDOUS LOCATION CLASSIFIED CLASS I DIV...

Page 33: ...THROUGH SUITABLY SIZED UL CSA CERTIFIED LIQUID TIGHT STRAIGHT THRU FITTINGS NOTES ON FLOW SENSOR 1 INTERCONNECTING CABLE CAPACITANCE AND INDUCTANCE PLUS THE CAPACITANCE AND INDUCTANCE OF THE MAGNETIC...

Page 34: ...Display ER 500 Advanced INTENTIONAL BLANK PAGE DSY PM 00028 EN 02 Page 34 February 2017...

Page 35: ...Programming Manual INTENTIONAL BLANK PAGE DSY PM 00028 EN 02 Page 35 February 2017...

Page 36: ...2 55 5662 0882 Europe Middle East and Africa Badger Meter Europa GmbH Nurtinger Str 76 72639 Neuffen Germany 49 7025 9208 0 Europe Middle East Branch Office Badger Meter Europe PO Box 341442 Dubai Sil...

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