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Linearization

To increase accuracy, linearize the monitor  The linearization function accepts a maximum of ten points and requires 

additional calibration data from the meter being used with the monitor  Typically, calibration information can be obtained 

in three, five and ten points from the flow meter’s manufacturer  If linearization is not needed, press 

RIGHT

 to advance to 

the 

Modbus

 parameter  See 

Modbus on page 22

  To complete linearization, press 

ENTER

 at the 

Linear

 prompt  The monitor 

advances to the 

Lin Pts

 parameter 

Number of Points

The 

Lin Pts

 value displays  If the number of points is set to 

0

, linearization is disabled  Press 

ENTER.

 The most significant digit 

of the number of points entry begins to flash  The first number can be a 

1

 or a 

0

 only  Press 

UP

 

to change the first digit  Press 

RIGHT

 

to move to the least significant digit 

OTEE:

N

If the number you enter is out of range the, display flashes 

Limit

 and refuses the entry 

Press 

ENTER

 to advance to the 

Freq#1

 prompt 

OTEE:

N

If the number of linear points is set to 1, the ER-500 monitor assumes that you are entering the maximum frequency 

and coefficient  Further, the meter assumes that the implied first point is at a frequency of 0 Hz and a coefficient of 0 

Frequency

At the 

Freq#1

 prompt, press 

ENTER

  The first digit of the first linear point’s frequency input flashes  Press 

UP

 to increment 

the numerical values and 

RIGHT

 

to change the position of the number being entered  When the frequency value input is 

complete, press 

ENTER

 to save and advance to the 

Coef#1

 parameter 

Coefficient

The coefficient is the value applied to the nominal K-factor to correct it to the exact K-factor for that point  The coefficient is 

calculated by dividing the average (nominal) K-factor for that point by the actual K-factor for the flow meter 

Linear Coefficient = 

Actual K-Factor

Nominal K-Factor

At the

 

Coef#1

 prompt, press 

ENTER

  The first digit of the coefficient flashes  Press 

UP

 to increment the digit, and 

RIGHT

 to 

move to the next digit  When all digits have been entered, press 

ENTER

 to save and advance to the next frequency input 

Continue entering pairs of frequency and coefficient points until all data has been entered  Press 

ENTER

 to save and advance 

to the 

Modbus

 parameter 

OTEE:

N

The frequency values must be entered in ascending order  If a lower frequency value is entered after a higher value 

the ER-500 monitor flashes 

Limit

 followed by the minimum frequency value acceptable to the display 

Example:

The following is actual data taken from a one inch turbine flow sensor calibrated with water 

Unit Under Test (UUT) Calibration In GPM

Actual 

GPM

UUT 

Frequency 

UUT Actual 

K-factor

(Hz x 60) 

Nominal K

Linear 

Coefficient

Raw Error

Hz

Counts/Gallon

GPM

% Rate

50 02

755 900

906 72

49 72

1 0060

0 59

28 12

426 000

908 96

28 02

1 0035

0 35

15 80

240 500

913 29

15 82

0 9987

-0 13

8 88

135 800

917 57

8 93

0 9941

-0 59

4 95

75 100

910 30

4 94

1 0020

0 20

Nominal K (NK)

912 144

In this example the linear coefficient has already been calculated by the calibration program so all that is required is to enter 

five into the 

Lin Pts

 parameter and then enter, in order, the five frequency and linear coefficient data pairs 

Programming

DSY-PM-00028-EN-02

Page 21 

February 2017

Summary of Contents for ER-500

Page 1: ...Display ER 500 Advanced DSY PM 00028 EN 02 February 2017 Programming Manual...

Page 2: ...ER 500 Flow Monitor Page ii February 2017 DSY PM 00028 EN 02...

Page 3: ...9 Programming Using Frequency Output Flow Sensors 9 Menu Structure 10 Standard ER 500 Rate SU is Set to Simple 10 Advanced ER 500 Basic Menu 11 Standard ER 500 Rate SU is Set to Advanced 12 Advanced E...

Page 4: ...ER 500 Flow Monitor Page iv February 2017 DSY PM 00028 EN 02...

Page 5: ...avoided could result in severe personal injury or death Indicates a hazardous situation which if not avoided is estimated to be capable of causing minor or moderate personal injury or damage to proper...

Page 6: ...a frequency output The output signal for these type of sensors is a frequency proportional to the rate of flow The ER 500 monitor uses the frequency information to calculate flow rate and total flow...

Page 7: ...e that came with the IOG meter For instructions on programming the K factor see Enter Flow Sensor s K factor on page 17 Transmitter Connections The ILR transmitter typically used with the IOG meter fa...

Page 8: ...he current loop is used a sensing circuit within the monitor detects the presence of the current loop and automatically disconnects the battery from the circuit JP1 JP2 JP3 Input Total Pulse Signal P1...

Page 9: ...hen the grand total Modes RUN Normal operating mode PROGRAM Used to program parameters in the display EXTENDED PROGRAMMING Used to program advanced variables into the display TEST Used as a diagnostic...

Page 10: ...ape Key Rate SU Rate Unit Setup Simple Advanced Flo Unt Rate Total Units GPM Gal OB D BBL m D m m H m LPM Ltr Gallons Min Gallons Oil Barrel Day Barrels Meters Day Meters Meters Hour Meters Liters Min...

Page 11: ...rs T Meters T Feet T Million Gallons T Kilograms T Pounds T MASS TotalUnt Totalizer Unit Gal LBL OBL AFt MLt LPT m Ft MGa Kgs Lbs Gallons Liquor Barrel Oil Barrel Acre Feet Million Liters Liters Meter...

Page 12: ...rel T Oil Barrel T Acre Feet T Million Liters T Liters T Meters T Feet T Million Gallons T Kilograms T Pounds T MASS TotalUnt Totalizer Unit Gal LBL OBL AFt MLt LPT m Ft MGa Kgs Lbs Gallons Liquor Bar...

Page 13: ...Output Numeric Entry 4 20Tst 4 20 mA Output Numeric Entry Numeric Entry Numeric Entry Coef 1 Coefficient 1 Numeric Entry Freq x Frequency 2 10 Numeric Entry Coef x Coefficent 2 10 Numeric Entry NO YE...

Page 14: ...t T Million Liters T Liters T Meters T Feet T Million Gallons T Kilograms T Pounds T MASS TotalUnt Totalizer Unit Gal LBL OBL AFt MLt LPT m Ft MGa Kgs Lbs Gallons Liquor Barrel Oil Barrel Acre Feet Mi...

Page 15: ...e Output Disable Enable Numeric Entry Fl 20mA Flow at 20 mA Continued from previous page Modbus Address 1 to127 BusAddr Clr G T Clear Grand Total Passwd Password Modbus Disable Enable Numeric Entry Se...

Page 16: ...in addition to the current total totalizer on the display and is always enabled In addition the grand total screen displays the number of times the grand total has reached its maximum count 9 999 999...

Page 17: ...ompt press ENTER The monitor flashes the current total units If the current selection is correct press ENTER to advance to the next parameter To change to an alternate unit press UP or RIGHT to scroll...

Page 18: ...Cutoff parameter NOTE N If the number you enter is out of range the display flashes Limit and refuses the entry Low Flow Cutoff The flow cutoff shows low flow rates that can be present when pumps are...

Page 19: ...oint 2 Gnd Total Reset Total Pluse Signal Gnd Mag Pulse Iso OC Low High Input Total Pulse Signal TB1 Open Drain FET Total Pulse Output 2 2 10K Pull up Resistor VCC Internal 100 mA Maximum Figure 9 Ope...

Page 20: ...tment To set the 4mA Out value connect an ammeter in series with the loop power supply as shown in Figure 11 The 4 mA DAC setting is typically 35 50 At the 4mA Out prompt press UP to increase or RIGHT...

Page 21: ...ance to the Coef 1 parameter Coefficient The coefficient is the value applied to the nominal K factor to correct it to the exact K factor for that point The coefficient is calculated by dividing the a...

Page 22: ...nt the display digit until it matches the first digit of the new bus address Press RIGHT to advance to the next digit Repeat for all digits of the address Press ENTER to save the new address and advan...

Page 23: ...transistor reacts around a setpoint by taking recent history into account Hysteresis prevents an output from turning on and off rapidly when the programmed flow rate is at or very near the setpoint Fo...

Page 24: ...um Flow Output ON O F F 8 g p m S e t p o i n t 1 0 g p m Hysteresis 2 gpm Output OFF Figure 15 Setpoint example At the TripSP1 prompt press ENTER The tripping condition setting is displayed If the cu...

Page 25: ...ulses when the count total reached 1000 you would have accumulated 1 gallon of liquid Using the same reasoning each individual pulse represents an accumulation of 1 1000 of a gallon This relationship...

Page 26: ...values are Velocity 4 3 ft sec Inside Diameter of Pipe 3 068 in Find the area of the pipe cross section 2 3 068 2 Area r2 Area x 2 35 7 39 in2 Find the volume in 1 ft of travel 88 71in2 7 3 in2 x 12...

Page 27: ...which order the words are sent as long as the receiving device knows which way to expect it Since word order is a common problem between devices many Modbus master devices have a configuration setting...

Page 28: ...the OFF state 3 8 Spares Alarm Setpoint 1 9 0 Setpoint OFF 1 Setpoint ON Alarm Setpoint 2 10 0 Setpoint OFF 1 Setpoint ON 11 16 Spares Opcode 01 Read Coil Status This opcode returns the state of the...

Page 29: ...ess the tab on the battery connector to release it from the circuit board see Figure 18 Freq In 4 20mA Iso Total Pluse TR_B TR_A RS485 Gnd Setpoint 1 Setpoint 2 Gnd Total Reset OC Total Pluse Signal G...

Page 30: ...sistor Adjustable flow rate with programmable dead band and phase Maximum Voltage 28V DC Maximum Current 100 mA Pull Up Resistor External required 2 2 K ohm minimum 10 K ohm maximum Modbus Advanced On...

Page 31: ...voltage is checked across or in parallel with the 4 20 mA terminals and current is checked with the ammeter in series with the 4 20 mA output No Rate or Total Displayed Check connection from meter s t...

Page 32: ...ENTRIE THROUGH SUITA STRAIGHT THRU 5 WHEN SELECTING CABLE FOR CONNECTION TO TURBINE METER USE CABLE WITH THE FOLLOWING HAZARDOUS LOCATION 10 FT TO MAX 100 FT HAZARDOUS LOCATION CLASSIFIED CLASS I DIV...

Page 33: ...THROUGH SUITABLY SIZED UL CSA CERTIFIED LIQUID TIGHT STRAIGHT THRU FITTINGS NOTES ON FLOW SENSOR 1 INTERCONNECTING CABLE CAPACITANCE AND INDUCTANCE PLUS THE CAPACITANCE AND INDUCTANCE OF THE MAGNETIC...

Page 34: ...Display ER 500 Advanced INTENTIONAL BLANK PAGE DSY PM 00028 EN 02 Page 34 February 2017...

Page 35: ...Programming Manual INTENTIONAL BLANK PAGE DSY PM 00028 EN 02 Page 35 February 2017...

Page 36: ...2 55 5662 0882 Europe Middle East and Africa Badger Meter Europa GmbH Nurtinger Str 76 72639 Neuffen Germany 49 7025 9208 0 Europe Middle East Branch Office Badger Meter Europe PO Box 341442 Dubai Sil...

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