Bad Boy Outlaw Stand-On BBS 3600 Owner'S, Service & Parts Manual Download Page 38

Page: 38 / 56

PAGE

Parts List

DESCRIPTION

PART NUMBER

QTY

ITEM

2015 Podium Panel Left

079-4110-00

2015 Podium Panel Right

079-4105-00

2015 Podium Front Panel

079-4100-00

Brake Handle- Stand On

069-2012-00

5/16" x 2 1/2" Bolt

018-5344-00

Brake/Latch Spacer-Stand On

025-0011-00

10-24 x 1 BS C/S 18-8 SS

018-8058-00

Throttle-All Outlaws

055-8021-00

Choke

054-8017-00

Tachometer

083-4013-00

PTO Engager

056-8058-00

Ignition Key

042-9000-00

Ignition Switch

077-8076-00

Oil Light

089-1000-00

Wiring Harness - 2015 Stand On

086-0090-00

Relay Terminal

086-1201-00

1/4" x 1/2" BS C/S 18-8 SS

018-2012-00

1/4" Nylock Nut

013-8073-00

5/16-18 Nylon Flange Nut

013-8049-00

PIN .312 PIN

040-7000-00

Bow Pin

044-2004-00

#10 Nylock Nut

013-5019-00

1/4" Flat Washer

019-7040-00

Brake Cable

064-3000-00

Summary of Contents for Outlaw Stand-On BBS 3600

Page 1: ...ZERO TURN MOWER OWNER S SERVICE PARTS MANUAL For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 2015 12 11 OUTLAW STAND ONMODEL...

Page 2: ...on Section 5 page 12 Troubleshooting and FAQ Section6 page 13 Controls Section 7 page 14 Moving In operable Mower Section 8 page15 Instrumentation Section 9 page 15 Mower Blade Maintenance Section10 p...

Page 3: ...Bad Boy Synthetic Blend Motor Oil Recommended 20W 50 Motor Oil Bad Boy Hydrostatic Oil Recommended Approximately 2 quarts per side Inner Air Filter 063 8020 00 063 8019 00 Outer Air Filter 041 5200 0...

Page 4: ...y Parts Service Only Bad Boy replacement parts are to be used on your mower Replacement parts are available through your local Bad Boy Mower Dealer Remember to always provide the following information...

Page 5: ...nd behind before and while backing 2 9 Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction as material may ricochet back toward the operator Stop th...

Page 6: ...es For example rocks water cliffs and roadways CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing a...

Page 7: ...ERVICE 2 56 Never operate machine in a closed area where dangerous carbon monoxide fumes can collect 2 57 Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never oper...

Page 8: ...ch These interlocks are vitally important and must be tested frequently Following are instructions to test these very important safety precautions Note the operator must be standing on the operator s...

Page 9: ...ncrease RPM by sliding the throttle to fast position toward the rabbit 3 8 Owners must become familiar with the controls before operating a zero turn radius vehicle 3 9 Start slowly and build your ski...

Page 10: ...Section 1 Clean combustion chamber Dealer Maintenance by hour or annually which ever comes first Check air and fuel filter more often in dusty conditions Dealer Get maintenance performed at a register...

Page 11: ...ormed Performed Performed Performed Performed Performed Performed Performed Performed Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date...

Page 12: ...ed for more than 30 days 5 4 Always secure machine properly when transporting machine 5 5 Do not load machine on trailer with blades engaged 5 6 Do not use ramps to load the machine 5 7 Make sure Park...

Page 13: ...spark plug is in good condition and spark plug wire is attached and make sure air filter is clean a dirty filter makes it more difficult for the engine to draw air Check the integrity of the 25 amp ma...

Page 14: ...mower s speed direction and neutral lock These levers are used to steer accelerate decelerate and change direction Drive Arms 7 5 Blade Engage Switch This switch engages the blades Pull the switch up...

Page 15: ...sition for normal operation 8 4 Your Bad Boy Mower Weighs OUTLAW STAND ON 897 lbs Weights fluctuate with the addition of accessories 8 5 As you can see by the weights of the machines you shouldn t eve...

Page 16: ...ck gloves when handling blades 10 7 ALWAYS check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade REMEMBER NEVER CHECK BLADE WHILE ENGINE IS ON NE...

Page 17: ...fic purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and want to...

Page 18: ...eason Keep several blades around so you ll always have a sharp one on hand Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly Don t forget to change...

Page 19: ...f and apply a film of new oil to the gasket of the new replacement filter 5 Install the new filter by hand turn to one full turn after the filter gasket contacts the filter base surface 6 Re install t...

Page 20: ...ach side of the muffler Then slowly move the drive arms in the forward and reverse direction 5 to 6 times 16 Push the neutral bypass levers back into place Move the drive arms forward and backward 5 t...

Page 21: ...dered to change the tension in the spring Use a wrench and a deep socket in order to loosen the two nuts Tighten the outside nut if more belt tension is desired and loosen the outside nut if less belt...

Page 22: ...ter is located on the right side of the engine Clean area around oil filter Place a container under the oil filter to capture any oil and remove filter Wipe off mounting surface and reinstall drain pl...

Page 23: ...lypullingoneach hose Always perform maintenance outdoors or in a well ventilated area Do not smoke or allow any open flames in the vicinity of any maintenance activities 3 2 Changing your fuel filter...

Page 24: ...illgreatlyreducethe aircleaner s effectiveness Replace yearly more often in dusty environments Adhering to these practices will help prevent loss of power and premature engine failure 3 3 Changing the...

Page 25: ...socket to remove the spark plug 2 Check the gap on the spark plug to verify that it is 0 03 in using a feeler gauge 3 If the spark plug is worn overheated wet or carbon fouled replace the spark plug 4...

Page 26: ...Always check the condition of the wiring harness ground cable Ensurethatthegroundisconnected clean and tight Checktheconditionandconnectionoftherelayslocated ontherightwallofthegastankcompartment Ensu...

Page 27: ...PAGE 27...

Page 28: ...t lbs Re torqueat everyoil change and check at every mowing The front forks each have a grease zerk The actuator bar has two grease zerks and should be greased at every oil change The pump belt tensio...

Page 29: ...erscaneasilybecomecaughtbetweenthe beltand pulley Deck belt installation 1 Follow steps 1 and 2 from the deck removal section 2 Take off both pulley covers and route the belt by following the belt rou...

Page 30: ...stop hits the frame rail loosen the nuts on the bottom of the deck hanger using two wrenches 5 Raise the deck actuator arm on the podium and refasten the two nuts on each side once there is no slack i...

Page 31: ...houldbe60 65lbs for the 36 48 and 54 decks and 65 70 lbs for the 6 0 deck withthedeckatits lowest setting Use a belt tension gauge to ensure the proper tension Your dealer or service center will have...

Page 32: ...e cost effective repair Blade Removal Tochangeblades itmaybeeasiertouseapieceof woodto keepthebladefromturningsothatthebolt can beloosened Use a 15 16 socket and impact Drill or a wrench and an extens...

Page 33: ...x 9 GR 5 Hex Bolt 018 7010 00 1 4 Dust Cover 014 7005 00 1 5 Bearing 010 7001 00 2 6 Tire and wheel assembly 022 2006 00 1 7 Front Wheel Spanner 025 5202 00 1 8 1 3 8 Wheel Bearing 022 7009 00 2 9 1 F...

Page 34: ...TAIL B B 1 3 24 17 15 16 22 23 20 39 15 16 17 25 11 43 44 12 45 13 9 8 6 7 10 4 41 2 46 47 48 35 34 33 26 31 32 31 30 27 28 29 4 19 14 36 36 59 5 37 40 38 5 42 24 3 50 56 49 10 55 54 53 51 52 58 58 18...

Page 35: ...x 2 3 4 Hex Bolt 018 6036 00 1 27 4 3 4 Idler Pulley 033 6001 00 1 28 1 2 x 1 2 Spacer 025 7036 00 1 29 5 8 x 4 Hex Bolt 018 5311 00 1 30 630 ID Plastic Washer 019 6017 00 2 31 5 8 Nylock 1 2 Jam 013...

Page 36: ...ETAIL A DETAIL B DETAIL C 41 DETAIL D DETAIL E A B C D E 20 21 27 16 17 14 12 13 27 32 28 25 29 38 37 39 35 34 33 42 35 40 6 6 25 7 25 12 24 22 23 13 8 19 5 4 12 3 15 14 1 10 31 30 18 11 9 2 13 47 46...

Page 37: ...1 5075 00 1 20 1 4 Flat Washer 019 7040 00 4 21 3 8 Clear Hose 051 8063 00 2 22 1 2 Hose Clamp 072 8066 00 2 23 3 8 Hose Clamp 072 8065 00 2 24 5 16 Nylock Flange Nut Zinc 013 8049 00 12 25 360 ID Pla...

Page 38: ...18 8 SS 018 8058 00 2 7 Throttle All Outlaws 055 8021 00 1 8 Choke 054 8017 00 1 9 Tachometer 083 4013 00 1 10 PTO Engager 056 8058 00 1 11 Ignition Key 042 9000 00 1 12 Ignition Switch 077 8076 00 1...

Page 39: ...PAGE 39 DETAIL A A 1 13 14 12 30 29 28 19 19 23 21 20 23 23 22 23 20 24 10 18 2 10 27 25 18 3 14 17 16 26 15 1 26 15 6 8 9 12 5 25 10 24 5 12 11 7 4 10 27 Welded to Frame Welded to Frame...

Page 40: ...0 00 6 12 1 4 20 x 1 1 2 Bolt 018 5005 00 4 13 1 4 Nylock Nut 013 8073 00 8 14 1 4 20x 1 3 4 Hex Bolt 018 0018 00 4 15 1 4 20 Hex Flange Nuts Zinc w Serrations 013 9001 00 4 16 Neutral Safety Tab 039...

Page 41: ...PAGE 41 DETAIL A 8 23 DETAIL B A B 25 20 16 11 16 10 19 7 12 18 6 15 5 9 24 23 17 8 21 23 22 14 13 29 30 31 3 4 39 40 36 Stand On Transaxle Assembly 26 27 28 32 33 34 37 38 1 2 35...

Page 42: ...0 00 2 20 45 degree fitting 024 1200 00 2 21 Spring for Stand On Models 034 1050 00 2 22 5 16 Nylon Flange Nut 013 8049 00 8 23 5 16 x 6 Carriage Bolt 018 0056 00 2 24 Cotter Pin Brake bar on Mz 040 2...

Page 43: ...sher 019 8051 00 6 14 3 8 x 1 1 8 bolt 018 1075 00 3 15 3 8 x 1 Hex Bolt 018 6049 00 1 16 Universal Inline Fuel Filter 063 6000 00 1 17 5 16 Set Screw 030 0050 00 1 18 Black Boot For Ground Cable 103...

Page 44: ...2 58 49 51 31 30 32 42 43 27 27 26 25 21 22 24 9 56 20 45 21 23 18 19 15 14 13 5 7 6 18 35 34 3 46 28 1 44 55 33 18 60 55 17 8 12 18 16 10 11 18 8 36 Deck Assembly 18 39 38 36 37 40 41 40 51 50 47 2 2...

Page 45: ...Grade 8 Hex Bolt Fine 018 6020 00 2 28 5 8 Lock Washer 019 4807 00 2 29 Turnbuckle Top Link 048 6060 00 2 30 5 8 x 2 1 2 Grade 5 Hex Bolt Coarse 018 6059 00 4 31 5 8 Std NC Nylock Nut 013 7021 00 4 32...

Page 46: ...A B 1 34 35 33 5 8 9 10 15 14 11 20 5 40 57 56 20 38 39 4 42 43 50 47 41 49 48 47 20 21 5 18 6 5 3 2 7 25 24 23 22 37 27 28 31 36 26 32 29 30 On Right Side Spindle Only 19 17 16 13 44 45 46 Stand On 4...

Page 47: ...Thread Bolt 018 6019 00 3 25 3 8 x 1 1 4 Hex Bolt 018 5040 00 12 26 3 8 16 Hex Nuts Zinc 013 6014 00 12 27 3 8 Lock Washer 019 5037 00 12 28 5 8 Lock Washer 019 4807 00 3 29 5 8 x 1 1 2 Grade 8 Hex B...

Page 48: ...5 34 61 33 4 54 35 38 37 36 52 40 41 44 51 39 42 43 57 20 19 16 33 34 6 45 47 1 9 2 3 8 21 6 48 49 50 17 13 14 18 10 6 11 12 15 46 Stand On 54 Deck On Right Side Spindle Only 53 55 6 60 58 58 60 59 31...

Page 49: ...et 039 4863 00 1 27 360 ID Plastic Washer 019 6042 00 2 28 5 16 x 1 Bolt 018 2007 00 2 29 5 16 Nylock Flange Nut Zinc 013 8049 00 7 30 5 16 x 1 1 4 Carriage Bolt 018 4703 00 5 31 42 Deck Belt B120 041...

Page 50: ...47 17 13 14 18 10 6 11 12 15 32 34 7 5 61 6 6 33 52 4 53 2 3 20 19 16 37 36 35 56 51 43 40 39 38 60 42 41 On Right Side Spindle Only Stand On 61 Deck 50 54 6 44 6 33 34 6 9 45 6 44 6 33 46 57 59 57 59...

Page 51: ...5 26 Discharge Chute Hanger deck mounted 206 6017 00 1 27 5 16 x 1 Bolt 018 2007 00 2 28 360 ID Plastic Washer 019 6042 00 2 29 3 8 x 3 4 Hex Bolt 018 5250 00 3 30 3 8 Flange Nut 013 5201 00 3 31 54...

Page 52: ...037 2000 00 Spindle Assembly 36 Deck Only 4 2 1 4 3 Parts List DESCRIPTION PART NUMBER QTY ITEM 4000 Series Spindle Housing 037 4001 00 1 1 4000 Series Spindle Spacer 037 4002 00 1 2 Locking Collar w...

Page 53: ...PAGE 53...

Page 54: ...tled upon return of parts to Bad Boy for inspection D All warranty issues must be handled through an authorized service center or dealership 4 WARRANTY LIMITATION A THERE IS NO OTHER EXPRESS WARRANTY...

Page 55: ...NTY REGISTRATION Ensure selling dealership has registered mower within 30 days of purchase to validate warranty Please record your serial number date of purchase and dealership information for your re...

Page 56: ...For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501...

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