Bad Boy 1022H Operator'S Manual Download

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TROUBLESHOOTING

Symptom

Inspection item

Action

4. The engine is over-

heated.



Is the coolant level low?



Refill the coolant.



Is the fan belt loosened or damaged?



Adjust the belt tension or replace it.



Is the radiator fin clogged?



Clean it.



Is the engine oil level low?



Refill the engine oil.



Is the engine running under overload?



Reduce the load.

5. The engine power is

too weak.



Is the air cleaner clogged?



Inspect the air cleaner and replace the element.



Is the nozzle damaged?



Contact the dealer for repair.



Is the compression force weak?



Contact the dealer for repair.



Is the valve clearance adjusted properly?



Contact the dealer for repair.



Is the injection timing incorrect?



Contact the dealer for repair.

BB1022H.indb 3

2021-06-28 오후 5:53:29

Summary of Contents for 1022H

Page 1: ... contact your local authorized dealer for a copy Some parts of this product may have been changed for the improvement of quality or for safety reasons in which case the photographs or drawings of the parts in this booklet may not be the same as the actual parts installed on this product If you find anything in this manual unclear or need further explanation please contact your autho rized dealer P...

Page 2: ...S BB1022H indb 2 BB1022H indb 2 2021 06 28 오후 5 53 08 2021 06 28 오후 5 53 08 ...

Page 3: ...ON DESCRIPTION OF OPERATING SYSTEM CONTROLS AND COMPONENTS PERIODIC CHECKS AND MAINTENANCE DIAGNOSIS AND TROUBLE SHOOTINGS STORAGE AND DISPOSAL 1 2 3 4 5 6 7 8 SECTION TABLE OF CONTENTS BB1022H indb 3 BB1022H indb 3 2021 06 28 오후 5 53 08 2021 06 28 오후 5 53 08 ...

Page 4: ... tractor after you have read it IMPORTANT The instructions given with the following marks are very important for your safety WARNING Failure to observe the instruction given with this mark may expose you to the risk of death or injury Failure to observe the instruction given with this mark may expose you to injury The section To Ensure Safe Operation on the following pages details safety points to...

Page 5: ...verability and mainte nance These meanings are as below so carefully read it for a proper function SYMBOL MARKS OF CONTROLLER Left side indicator High Beam Preheat Right side indicator Battery Engine oil pressure BB1022H indb 5 BB1022H indb 5 2021 06 28 오후 5 53 09 2021 06 28 오후 5 53 09 ...

Page 6: ...porting companies We introduce the Use and Disposal policy concerned with environment preservation as follows 1 Please read the operator s manual thoroughly for global environment protection Overload on the machine shortens the product life and increases the harmful exhaust gas which causes air pollution due to the incomplete combustion 2 When replacing various fluids for engine transmission hydra...

Page 7: ...ACHINE 1 2 BEFORE WORKING 1 11 WHILE WORKING 1 16 AFTER USING THE MACHINE 1 17 PRECAUTION FOR PROLONGED STORAGE 1 21 OTHER 1 23 DECAL MOUNTING LOCATION 1 31 CAUTIONS FOR DECAL MAINTENANCE 1 34 BB1022H indb 1 BB1022H indb 1 2021 06 28 오후 5 53 09 2021 06 28 오후 5 53 09 ...

Page 8: ... of the trac tor WARNING Please understand that some of the figures or contents in this manual may not match with your own machine due to the product variation This tractor is not designed for road driving Please use a truck to move this machine on the public roads NOTE Beware of exhaust gas Running the engine repairing tightening any painted part or grinding any painted area should be performed o...

Page 9: ...is ignored an unexpected accident may occur possibly fire or explosion WARNING Clean and arranged place Do not mess the place by dust mud oil or parts If this instruction is ignored an unexpected accident may occur WARNING Prepare for emergencies Keep a first aid kit and fire ex tinguisher handy at all times while operating machine WARNING BB1022H indb 3 BB1022H indb 3 2021 06 28 오후 5 53 09 2021 0...

Page 10: ...d by manufacturer If this instruction is ignored an unexpected accident may occur or tractor may not perform prop erly WARNING Wear properly for the job Hair band loose clothing is not allowed Wear tight clothes work hat and work shoes which have rough bot toms against slippery surface If this instruction is ignored you will be exposed to a risk of be ing entangled slipping or fall ing WARNING BB1...

Page 11: ...ure to interlock the brake pedals left and right when driving on a road If this instruction is ignored there is a risk of abrupt turning or overturning due to one sided braking Start the machine slowly after reminding bystander Start the engine after remind ing bystanders of your inten sion Do not start the machine abruptly If this instruction is ignored un expected accident or injury can happen W...

Page 12: ...sive speed Start and stop the tractor slowly Reduce engine speed when making a turn and driv ing on hilly or curved roads If this instruction is ignored there is a risk of overturning or damage to the machine WARNING Observe traffic regulations and drive safely When driving on the road ob serve the traffic regulations and wear a hard hat and seat belt If this instruction is ignored there is a risk...

Page 13: ...tractor while in operation This tractor is designed to al low only one operator The driver must not allow anyone else to get on the tractor Especially never allow chil dren on the machine while in use If this instruction is ignored an unexpected accident may occur WARNING Do not allow anyone near while operating the tractor or imple ment When engaging or disengag ing the implement by moving the tr...

Page 14: ...cient ly and safely Then it may pre vent injury or accident WARNING Properly train anyone operating Explain the handling tips in detail and make sure the driv er reads the Manual before driving If this instruction is ignored there is a risk of death serious injury or damage to tractor WARNING Precautions for children Fully warn the children and keep them away from the trac tor at all times If this...

Page 15: ...e match or lighter while refueling If this instruction is ignored fuel can catch fire and lead to explo sion or fatal injury with burn WARNING Observe all relevant regulations for disposal Careless disposal of waste product can be harmful to en vironment and ecosystem When draining the fuel and oil use a proper container that is not leaking not food or bev erage containers to prevent from drinking...

Page 16: ...ce the tractor engine switched off and the parking brake en gaged The loading ramps must be non slip and have sufficient strength length and width for the tractor If this instruction is ignored the tractor may roll backwards or fall off causing accident or injury WARNING Move the tractor backward when loading and forward when un loading Move the tractor backward when loading it on the truck and fo...

Page 17: ... gear before ap proaching the loading ramps and then do not shift the gear on the loading ramps If this instruction is ignored there is a risk of slipping roll ing or overturning WARNING Be careful when driving on the loading ramps Be careful when driving on the loading ramps Do not disen gage the clutch shift the main shift range shift or forward reverse lever If this instruction is ignored the t...

Page 18: ... spark near to the battery while checking and charging the battery If this instruction is ignored the battery can cause a blaze or ex plosion and lead to a fatal injury or death DANGER Remove dirt and debris from muffler and engine before oper ating Clean if there is dust debris or fuel on the engine or muf fler before operating the ma chine every day If this instruction is ignored there is a risk...

Page 19: ...ire harness Check before work if the wire harnesses are burned or stuck on any other component if the cord cover is peeled off or if the wire connectors are loose If this instruction is ignored the electrical short can cause fire and injury WARNING Do not over inflate tires When filling tires with air do not inflate it beyond the max imum pressure stated in this manual Refer to P5 22 of Proper inf...

Page 20: ... for checking or maintenance make sure to put them back in their place If this instruction is ignored there is a risk that you may get entangled in the tractor or get injured CAUTION Observe correct procedures when installing or removing the battery Connect the terminal first when installing the battery and disconnect the terminal first when removing it If this instruction is ignored there is a ri...

Page 21: ...he machine before and after using Espe cially inspect and repair con trols such as clutch brake le ver etc If this instruction is ignored the machine can be broken or lead to an accident or injury WARNING Lock tilt lever and telescopic knob when adjusting steering wheel Except when you adjust the steering wheel make sure that the tilt lever and telescopic knob are secured in the No and Lock positi...

Page 22: ...e is a risk of accident that the tractor may slip or turn over WARNING Properly ventilate when working in a green house Ventilate the green house to let out the exhaust gas If this instruction is ignored the exhaust gas can cause intoxi cation and lead to fatal conse quences WARNING Pay attention and keep hands on the steering wheel while driv ing If this instruction is ignored there is a risk of ...

Page 23: ...nd lock the flow control valve not to lower the implement If this instruction is ignored there is a risk that you will get entangled in the cultivator or sustain a serious injury due to lowering the implement WARNING Perform the maintenance on a level and safe location Perform the maintenance on a level and safe location that will keep the tractor in place and will not cause a risk to peo ple pass...

Page 24: ...N Carry out maintenance after the parts have cooled down Carry out the maintenance work after the heated area such as the muffler or the en gine is fully cooled down If this instruction is ignored there is a risk of getting burnt CAUTION Stop and cool down the engine before fueling or lubricating Do not fill the fuel while the engine is running or machine is hot If this instruction is ignored fuel...

Page 25: ...sure inside the hydraulic system by moving the control lever while engine is stopped If this instruction is ignored the oil under high pressure may cause skin injury CAUTION Make sure that you are seated in the driver s seat with your seat belt fastened before starting en gine When starting the engine make sure that you are seated in the driver s seat with your seat belt fastened and check the sea...

Page 26: ...en the radiator is hot Never open the radiator cap when the radiator is heated If this instruction is ignored hot water may spurt causing burns or damage WARNING Remove dirt and debris from muffler and engine before oper ating Clean if there is dust debris or fuel on the engine or muf fler before operating the ma chine every day If this instruction is ignored there is a risk of fire WARNING BB1022...

Page 27: ... time When storing the tractor for a long period of time make sure to put the clutch pedal in the disengaging position If this instruction is ignored the clutch disc can be stuck to the fly wheel after long period time CAUTION After working immediately re pair if necessary Immediately repair or replace the faulty parts Tighten the loose bolt and nut right away If this instruction is ignored an une...

Page 28: ... failed WARNING Observe correct procedures when installing or removing the battery Connect the terminal first when installing the battery and disconnect the terminal first when removing it If this instruction is ignored there is a risk of burn or fire due to short circuit CAUTION Confirm that the implement is down on the ground when start ing the engine When starting the engine con firm that the c...

Page 29: ... of the engine fuel injection pump Correction and repair of hy draulic system safety valve hydraulic pump brake valve PST cylinder SCV valve There is a risk of accident or in jury or machinery breakdown Remember it may cause the warranty cancellation If this instruction is ignored consult your local BRANSON dealer for those repair and ad justment WARNING Do not modify the tractor Use only the genu...

Page 30: ...ollision of the implement WARNING Use caution sign when towing a trailer Link the brake of the trailer with the brake of the tractor Do not shift gears when driv ing on a hill If this instruction is ignored there is a risk of accident or in jury WARNING Move wheels to widest setting width between left and right tires when working slope or when towing If this instruction is ignored there is a risk ...

Page 31: ...ion During the front end load er operation apply weights or implement to avoid loosing balance between the front and the rear side of tractor If this instruction is ignored there is a risk of overturning ac cident due to loss of balance WARNING Balance a heavy implement with weights When engaging a heavy imple ment load the weights on the front of tractor to keep the bal ance of the tractor If thi...

Page 32: ... in place of the bal ance weight Use only genuine balance weight If this instruction is ignored there is a risk of accident or in jury WARNING Be careful of unexpected move ment when using the rotary til ler When working with the rota ry tiller put the tiller slowly on soft or rocky ground The trac tor may be pushed in an unex pected direction by the rotat ing force of the tiller If this instructi...

Page 33: ... loading or un loading the tractor It is necessary to interlock the brake pedals for both sides when loading or unloading the tractor If this instruction is ignored the tractor may overturn due to one sided braking when the brake pedal is depressed in an emergency DANGER Release the differential gear lock when making a turn Make sure to release the dif ferential gear lock when mak ing a turn If th...

Page 34: ...when towing Never tow any thing with the top link or the lower links If this instruction is ignored the tractor may turn over WARNING Be careful when driving on a hill Be careful when driving on a hill Do not disengage the clutch on the hill Do not shift the main shift lever range shift lever or shuttle lever in neutral on the hill If this instruction is ignored the tractor may roll backwards or f...

Page 35: ...or may move and cause an accident WARNING Remove spilled excess fuel after closing the fuel cap After filling the fuel tank close the fuel filler cap complete ly and wipe off the excess fuel thoroughly If this instruction is ignored there is a risk of fire WARNING Be aware of the PTO RPM re quirements for the implements If this instruction is ignored there is a risk of accident or in jury WARNING ...

Page 36: ...ove and cause an accident or injury Only engage or disengage im plements on flat level area Engage or disengage the im plement on a flat and safe place Supply proper light ing at all times and especially night Otherwise There is a danger of accident WARNING BB1022H indb 30 BB1022H indb 30 2021 06 28 오후 5 53 18 2021 06 28 오후 5 53 18 ...

Page 37: ...1 31 FOR SAFE OPERATION 1 DECAL MOUNTING LOCATION BB1022H indb 31 BB1022H indb 31 2021 06 28 오후 5 53 18 2021 06 28 오후 5 53 18 ...

Page 38: ...1 32 BAD BOY TRACTOR BB1022H indb 32 BB1022H indb 32 2021 06 28 오후 5 53 18 2021 06 28 오후 5 53 18 ...

Page 39: ...1 33 FOR SAFE OPERATION 1 BB1022H indb 33 BB1022H indb 33 2021 06 28 오후 5 53 18 2021 06 28 오후 5 53 18 ...

Page 40: ... such a thin ner or acetone since it can ruin the decals Do not spray high pressure wa ter directly onto the decal The decal may fall off the tractor IMPORTANT If a decal is damaged or lost contact your local BAD BOY dealer immediately to install a new decal Make sure to attach the decal in the correct position cleanly without bubbles after cleaning its mounting surface If a decal is attached to a...

Page 41: ...RRANTY CERTIFICATE 2 2 REGARDING AFTER SALES SERVICE 2 2 VEHICLE IDENTIFICATION NUMBER VIN 2 2 REGARDING SUPPLYING SERVICE PARTS 2 3 REGARDING GENUINE PARTS AND FLUID 2 3 BB1022H indb 1 BB1022H indb 1 2021 06 28 오후 5 53 18 2021 06 28 오후 5 53 18 ...

Page 42: ...vered under warranty WARNING ENGINE SERIAL NUMBER The engine number is stamped on the cylinder block and is specified on the decal which is attached to the cylinder block on the left side of the engine Also the decal indicating the engine model and standards is at tached on the top of the engine cylin der head cover The manufacturer s serial number is marked on the serial number decal which is att...

Page 43: ... job and how fast Run hour of machine Describe the problem in detail as possible REGARDING GENUINE PARTS AND FLUID The BAD BOY genuine parts and flu id are passed severe durability and performance test Please use BAD BOY genuine parts for your safety We supply the service parts in accor dance with the separated quality as surance regulation Consult your local dealer for avail ability and pricing R...

Page 44: ...MEMO BB1022H indb 4 BB1022H indb 4 2021 06 28 오후 5 53 19 2021 06 28 오후 5 53 19 ...

Page 45: ...3 3 SPECIFICATION MAJOR SPECIFICATIONS 3 2 BB1022H indb 1 BB1022H indb 1 2021 06 28 오후 5 53 19 2021 06 28 오후 5 53 19 ...

Page 46: ...s Overall length with 3P in mm 94 2 2 394 Overall with in mm 44 5 1 130 Wheelbase in mm 53 1 1 350 Height to top of ROPS in mm 86 6 2 200 Min Ground Cleareance in mm F A 8 3 210 Min Turn Radius w o brakes in mm 86 6 2 200 BB1022H indb 2 BB1022H indb 2 2021 06 28 오후 5 53 19 2021 06 28 오후 5 53 19 ...

Page 47: ...ne speed 3 200 Number of cylinders 3 Displacement cu in cc 60 6 993 Air Cleaner Single Dry Generator 12V 40A Fuel System Type Indirect Fuel Injection 4 Powertrain Transmission type HST Number of Speeds 2 Range Max Travelling Speed mph km h 7 8 12 5 Brakes Wet Disc Steering Hydrostatic BB1022H indb 3 BB1022H indb 3 2021 06 28 오후 5 53 19 2021 06 28 오후 5 53 19 ...

Page 48: ...ax Total flow gpm L Min 6 97 26 4 Category 3 Point Hitch 1 N Hitch Lift capacity lb kg 1 100 499 at 24 inches behind link ends lb kg 679 308 Lift Control Type Position 6 PTO PTO Type Independent PTO Control Electric Hydro PTO Mid Option rpm 2 500 PTO rear rpm 540 PTO Shaft Diameter in mm 1 3 8 35 BB1022H indb 4 BB1022H indb 4 2021 06 28 오후 5 53 19 2021 06 28 오후 5 53 19 ...

Page 49: ...tandard Tires Agricultural Front BAR F 16X7 50 9 Agricultural Rear BAR R 24X12 00 12 Industrial Front TURF F16X7 50 8 Industrial Rear TURF R16X12 00 12 9 ROPS Weight Rollover Protection Standard ROPS Total Weight lb kg 1 433 650 Specifications are subject to change without notice Contact your local BAD BOY dealer for more information BB1022H indb 5 BB1022H indb 5 2021 06 28 오후 5 53 19 2021 06 28 오...

Page 50: ...MEMO BB1022H indb 6 BB1022H indb 6 2021 06 28 오후 5 53 19 2021 06 28 오후 5 53 19 ...

Page 51: ...G LAMP 4 11 GLOW INDICATOR 4 12 COOLANT TEMPERATURE WARNING LAMP 4 12 ENGINE WARNING LAMP 4 12 CRUISE CONTROL LAMP 4 13 OPERATION THE CONTROLS 4 14 HAND THROTTLE LEVER 4 15 BRAKE PEDEL 4 15 DRIVING SPEED CONTROL PEDAL 4 16 PARKING BRAKE PEDAL 4 16 SUB SHIFT LEVER 4 17 DIFFERENTIAL LOCK PEDAL 4 18 FRONT WHEEL DRIVE LEVER 4WD 4 19 SEAT AND SAFETY BELT 4 20 PTO 4 21 PTO SHAFT CAP 4 23 LOADER LEVER 4 ...

Page 52: ...POINT LINKAGE TPL 4 28 TOP LINK ADJUSTMENT 4 29 CHECK LINK 4 29 LOWER LINK 4 29 TOWING HITCH 4 30 SAFETY FRAME ROPS 4 30 4 OPERATION DESCRIPTION BB1022H indb 2 BB1022H indb 2 2021 06 28 오후 5 53 19 2021 06 28 오후 5 53 19 ...

Page 53: ...b fender 4 Rear Tire 5 Front Tire 6 Muffler Pipe 7 Head Lamp 8 HOOD 9 Steering Wheel 10 ROPS 11 Top Link 12 Check Link 13 Towing Hitch 14 Lower Link 15 PTO Shaft 16 PTO Safety Cover 17 Brake Lamp 4 BB1022H indb 3 BB1022H indb 3 2021 06 28 오후 5 53 19 2021 06 28 오후 5 53 19 ...

Page 54: ...OR SWITCHES AND LEVERS 1 Tachometer 2 Cruise Control Switch 3 Key Switch 4 Turn Signal Switch 5 Light Switch 6 Hazard Switch 7 PTO ON OFF Switch BB1022H indb 4 BB1022H indb 4 2021 06 28 오후 5 53 19 2021 06 28 오후 5 53 19 ...

Page 55: ...position GLOW position The engine s combustion chamber is preheated in this position 1 Main Switch CAUTION To start the engine put the shuttle shift lever to the Neu tral position to release the safety start system CAUTION When the tractor is not in use take out the key and keep it in a safe place HAZARD SWITCH This switch can be used to warn other vehicles when malfunction occurs in the tractor w...

Page 56: ...cluster blink Right turn Push the turn signal switch clockwise Then the right turn signal lamp and the right turn signal indicator on the instru ment cluster blink 1 Lamp Switch 2 Turn Signal Lamp Knob CAUTION Prolonged operation can con sume electricity excessively Therefore use it only in emer gency Use it only when nec essary as it can discharge the battery and obstruct other drivers view If on...

Page 57: ...d the cruise control and the lights are OFF CAUTION When stopping the machine cruise control automatically diseagages Make sure to connect the both Brake pedals when use cruise control function Otherwise There is a risk abrupt turning or overturning due to onesided Braking when the Brake pedal is depressed CRUISE CONTROL SWITCH 1 Cruise Control Switch 1 1 BB1022H indb 7 BB1022H indb 7 2021 06 28 오...

Page 58: ... to start the PTO indicator glows to indicate that the switch and the PTO are in ON position If the switch is pushed down and turn counter clock wise the indicator goes off signaling that the PTO is OFF PTO operation indicator ON The PTO shaft is rotating OFF The PTO shaft is stopped PTO ON OFF SWITCH 1 PTO ON OFF Switch 1 1 BB1022H indb 8 BB1022H indb 8 2021 06 28 오후 5 53 20 2021 06 28 오후 5 53 20...

Page 59: ...al Indicator 4 Tachometer 5 PTO Indicator 6 Crusie Control Lamp 7 Engine Warning Lamp 8 Parking Indicator 9 Charge Warning Lamp 10 Glow Indicator 11 Fuel Gauge 12 Fuel level Warning Lamp 13 Hour Meter 14 Coolant Temperature Warning Lamp BB1022H indb 9 BB1022H indb 9 2021 06 28 오후 5 53 20 2021 06 28 오후 5 53 20 ...

Page 60: ...ON position If the needle is in the red H zone during driving the coolant is overheated In this case stop driving and take any neces sary action according to the troubleshoot ing instructions HOUR METER FUEL GAUGE COOLANT TEMPERATURE WARNING LAMP Poor fuel quality can damage the engine Make sure to use only the specified genuine Diesel fuel Use fuel for winter season in win ter to enhance engine s...

Page 61: ...ft turn signal lamp blinks When pushing up the turn sig nal switch the right turn signal lamp blinks These lamps are operated when pressing the hazard warning lamp switch as well LOW BEAM INDICATOR This comes on when the low beam is turned on 1 PTO Indicator 1 Left Turn Signal Indicator 2 Right Turn Signal Indicator 1 Low Beam Indicator 1 1 2 2 1 2 1 1 1 1 1 1 BB1022H indb 11 BB1022H indb 11 2021 ...

Page 62: ...sition and goes off as soon as the engine is started 1 Battery Charge Warning Lamp 1 1 1 If the charge warning lamp comes on while driving the battery is not properly charged Therefore turn off any unnecessary electri cal devices and have your vehicle checked by your workshop imme diately NOTE When the oil pressure warning lamp comes on this indicates mal function of the lubrication system Check t...

Page 63: ...mperature Warning Lamp 1 Engine Warning Lamp 1 1 1 1 1 1 When the coolant temperature warning lamp comes on cool ant is overheated so check the coolant Coolant temperature over 5 1 sec or shorter Less than 5 3 30 seconds NOTE CAUTION When Engine warning lamp is it ensure that you operator the trac tor only after the engine RPM reaches at the normal speed if this instruction is not kept it may caus...

Page 64: ...4 14 BAD BOY TRACTOR CRUISE CONTROL LAMP This lamp will turn on when cruise con trol is engaged 1 Cruise Control Lamp 1 1 1 BB1022H indb 14 BB1022H indb 14 2021 06 28 오후 5 53 21 2021 06 28 오후 5 53 21 ...

Page 65: ... Socket 6 Throttle Lever 7 Cruise Control Switch 8 Joystick Lever 9 Driving Speed Control Pedal 10 Front Wheel Drive Lever 4wd 11 Sub Shift Lever 12 Position Lever 13 PTO Switch 14 Fuel Tank Cap Refer to the relevant content for further detailed information BB1022H indb 15 BB1022H indb 15 2021 06 28 오후 5 53 21 2021 06 28 오후 5 53 21 ...

Page 66: ...is located on the LHS of the operator It is used for two functions To stop the tractor To release cruise control HAND THROTTLE LEVER BRAKE PEDEL Use the foot throttle pedal during driving for travel not the hand throttle lever NOTE 1 Hand Throttle Lever 1 Brake pedel 1 1 1 1 BB1022H indb 16 BB1022H indb 16 2021 06 28 오후 5 53 21 2021 06 28 오후 5 53 21 ...

Page 67: ...ng driving a shock due to in ertia can lead to an injury There fore switch the driving direction while the tractor is stopped Switch the driving direction only while you are on the driver s seat 1 1 When depressing the forward driving speed control pedal forward driving is selected Reverse driving is select ed by depressing the reverse driving speed control pedal When releasing the speed control p...

Page 68: ...ing speed increased There fore never put the range shift le ver in the position H during driving backwards The brake discs can be worn prematurely if driving the vehi cle with the parking brake en gaged partially NOTE Operate the range shift lever only after the tractor is com pletely stopped and with the brake pedal depressed Shift ing the lever during driving can damage the gears NOTE High speed...

Page 69: ...ENTIAL LOCK PEDAL The differential lock is a device to lock the differential system in order to rotate the left and right wheels at the same speed This function can be used when the rear wheels slip or one wheel spins Engagement Depressing pedal Disengagement Releasing pedal Examples of useful conditions of differential lock 1 One wheel slips or tractor cannot be driven forward when moving into ou...

Page 70: ... the OFF position they are disengaged Engage disengage the front wheel drive with the front wheels in the straight position and at low speed Examples of useful conditions of 4WD The 4WD can be used under the fol lowing conditions 1 When cultivating in a field 2 When traction is required on a slope in a wet field or for towing a trailer 3 When working in a wet or sandy field 4 When When cultivating...

Page 71: ... driving adjust the belt s length to fit to your body and insert it into its buckle When it is engaged properly a clicking sound is heard 3 Folding seatback The seatback can be folded down when it is raining or for long term storage 1 Seat Sliding WARNING Make sure to wear your seat belt to protect yourself from a possi ble rollover or crash acci dent Never adjust the seat during driving BB1022H i...

Page 72: ...speed PTO 540rpm Use the PTO lever to en gage The PTO switch must be OFF before PTO is engaged 1 Decrease engine speed to near idle 2 Make sure that PTO switch is OFF 3 Engage rear PTO using the PTO lever 4 Turn on the PTO switch 5 Increase engine speed to de sired speed REAR PTO SPEED 540 RPM 1 PTO 1 1 Mid Mid N N N N Rear Rear Mid Rear Mid Rear CAUTION To avoid damage of trans mis sion and imple...

Page 73: ...t be OFF be fore PTO is engaged 1 Decrease engine speed to near idle 2 Make sure that PTO switch is OFF 3 Engage mid PTO using the PTO lever 4 If rear PTO is needed to engage shift the PTO lever to correct po si tion 5 Turn on the PTO switch 6 Increase engine speed to de sired speed MID PTO SPEED 2 500 RPM BB1022H indb 23 BB1022H indb 23 2021 06 28 오후 5 53 22 2021 06 28 오후 5 53 22 ...

Page 74: ... PTO shaft a severe injury or even death can occur Stay out of the PTO shaft while it is rotating When the PTO shaft is not in use place the cap over it Also never remove the PTO safety cover DANGER 1 1 2 2 CAUTION It is dangerous to use an implement at a high speed if it is designed to be operated at a low speed Before using an implement make sure to read its owner s manual A A B B C C D D 1 1 BB...

Page 75: ... valve is activated to output the audi ble signal relief sound When this sounds avoid using the steering wheel O K only for a short time Also never turn the steering wheel completely continuously 4 Turning the steering wheel to its end unnecessarily with the tractor stopped can wear tires rapidly 5 In winter warm up the engine suffi ciently before use WARNING Releasing the steering wheel during dr...

Page 76: ...y and maintain it Operation Lifting implement Pull the lever back to lift the imple ment Lowering implement Push the lever forward to lower the implement This can be used to adjust the lowering speed of the implement Adjust the lowering speed according to the implement type and working envi ronment Operation Rotavator Slow the lowering speed Plow Speed up the lowering speed 1 Position Lever 1 Hydr...

Page 77: ...he rotavator blade or removing straws and grass When servicing the implement Decreasing lowering speed Turn the knob clockwise slower Increasing lowering speed Turn the knob counterclockwise faster Lock Turn the knob clockwise slower to its end CONTROLLING 1 Cruise Control Switch 2 Throttle Lever 1 1 2 2 BB1022H indb 27 BB1022H indb 27 2021 06 28 오후 5 53 22 2021 06 28 오후 5 53 22 ...

Page 78: ... Push the cruise control switch to engage cruise control Release the speed control pedal 2 Disengaging the cruise control There are two methods to disen gage the cruise control Push cruise control switch OFF or Depress the brake pedal CAUTION To avoid personnel injury do not use the cruise control in reverse IMPORTANT To avoid damage of mecha nism do not depress both of the speed control pedals wh...

Page 79: ... TPL 1 Top Link 2 Check Link 3 Towing Hitch 4 Brake Lamp 5 Turn Signal Lamp 6 PTO Safety Cover 7 PTO Shaft 8 Lower Link Refer to the relevant content for further de tailed information BB1022H indb 29 BB1022H indb 29 2021 06 28 오후 5 53 22 2021 06 28 오후 5 53 22 ...

Page 80: ...e adjusted to re lieve vibration and shock of an imple ment An implement can be attached to this The installation type is Category I 1 Top Link Adjustment 1 Check Link 1 Lower Link 1 1 1 1 1 1 When no implement is attached fix the lower links with the left and right check links so that they do not touch the rear wheels Engage the top link with the hook NOTE BB1022H indb 30 BB1022H indb 30 2021 06 ...

Page 81: ...over Never tow anything by connecting a rope to the top link bracket axle or safety frame When using a rotavator that draws power through the univer sal joint from the PTO shaft re move the towing hitch from the tractor Otherwise the universal joint hits and damages the tow ing hitch leading to an accident BB1022H indb 31 BB1022H indb 31 2021 06 28 오후 5 53 22 2021 06 28 오후 5 53 22 ...

Page 82: ...safety frame detached SAFETY FRAME ROPS The safety frame is intended to reduce damage of an accident in case of a roll over so it cannot prevent an accident Always have the safety frame installed securely for driving to ensure your safe ty unless going under an area with a low ceiling such as a garage 1 ROPS BB1022H indb 32 BB1022H indb 32 2021 06 28 오후 5 53 22 2021 06 28 오후 5 53 22 ...

Page 83: ... 5 15 TURNING ON THE PAVEMENT 5 16 ATTACHMENT OF IMPLEMENT 5 17 INSTALLATION OF PTO DRIVEN IMPLEMENT 5 17 CYLINDER HOSE CONNECTION 5 18 PRECAUTIONS FOR CONNECTING THE IMPLEMENT 5 19 PRECAUTIONS FOR HANDLING IMPLEMENT 5 20 ROTAVATOR 5 20 EFFECTIVE PLOWING PATTERN 5 21 TOWING INSTRUCTIONS 5 24 PTO SPECIFICATIONS PRECAUTIONS 5 24 LOADER OPERATION 5 25 CARRYING THE LOAD 5 26 HANDLING LARGE HEAVY OBJEC...

Page 84: ...sliding rail PRE OPERATION CHECK Do not provide illumination with a lit cigarette or a lighter when fueling Never fill the fuel tank while the engine is running or hot After filling the fuel tank close the fuel filler cap complete ly and wipe off the excess fuel thoroughly If the fuel hoses are damaged fuel will leak Make sure that you check for any leakage DANGER Perform the maintenance on a flat...

Page 85: ...mfortable operation please carry out the rou tine check up everyday before start ing work Correct any problem imme diately and also check for problems after work This checking should be done in the following sequence 1 Check the suspicious parts of the previous day Check the parts that you thought were not normal during the work of previous day 2 Check around the tractor Deformation damage or stai...

Page 86: ...CTOR 3 Open the engine hood Engine oil level contamination or leakage Engine coolant level leakage or damage to the hose Battery solution level BB1022H indb 4 BB1022H indb 4 2021 06 28 오후 5 53 23 2021 06 28 오후 5 53 23 ...

Page 87: ...5 5 OPERATION 5 Air cleaner Fan belt tension damage Dust or straw on the radiator grill or the engine BB1022H indb 5 BB1022H indb 5 2021 06 28 오후 5 53 23 2021 06 28 오후 5 53 23 ...

Page 88: ... the PTO shaft Condition of pins in each part Loosening of the bolts holding the blade Quantity of oil in each part For more details please refer to the implement manufacturer s in structions 5 Check on the driver seat Operational condition and free play of the brake 0 2 0 4 in A A A Free play 0 2 0 4 in BB1022H indb 6 BB1022H indb 6 2021 06 28 오후 5 53 24 2021 06 28 오후 5 53 24 ...

Page 89: ... A Free play 0 8 2 0 in A A Operational condition and free play of the clutch pedal Manual trans mission only 6 Start the engine Abnormal noise from the engine A Free play 1 0 1 4 in A A BB1022H indb 7 BB1022H indb 7 2021 06 28 오후 5 53 24 2021 06 28 오후 5 53 24 ...

Page 90: ...Correctly 1 Prevent falls by facing the ma chine when getting on and off Maintain 3 point contact with steps and handrails Never use machine controls as hand holds 2 Use extra care when mud snow or moisture present slippery con ditions Keep steps clean and free BB1022H indb 8 BB1022H indb 8 2021 06 28 오후 5 53 24 2021 06 28 오후 5 53 24 ...

Page 91: ...nator and fan belt tension as well as air inlet Tighten the cooling system s hose and clamp Perform the scheduled 50 hour maintenance IMPORTANT Always keep wheel bolts tightened to prevent any accident Confirm that the wheel bolts are tight before operation Check wheel bolt torque at least twice within the first 10 hours of operation check it periodically at every 50 hours thereafter Change the oi...

Page 92: ...mi nal or safety switch directly The tractor may move sudden ly and cause an accident WARNING The engine will not start unless the brake pedal is depressed Do not turn the main switch to the START position while the engine is running Avoid running the start motor over 10 seconds It consumes a lot of current If the engine cannot be started within 10 seconds wait for 30 seconds and try it again The ...

Page 93: ... fluid If the temperature drops in winter so oil gets cold its viscosity rises and the hy draulic pump cannot suck oil in caus ing malfunction Make sure to idle the engine in winter according to the following instructions Temperature Idling time 0 C or higher 32 F or higher At least 10 min 0 10 C 32 F 50 F 10 20 min 10 20 C 50 F 68 F 20 30 min 20 C or less 68 F or less At least 30 min If the engin...

Page 94: ...riving speed becomes faster and it can cause an accident WARNING After parking make sure to ap ply the parking brake Avoid parking on a slope if pos sible If it is absolutely neces sary to park on a slope chock the rear wheels WARNING 1 Operate the throttle lever to set the engine at a low speed 2 Release the forward driving HST type and accelerator mechanical pedals slowly Depress the brake pedal...

Page 95: ...e an acci dent Reduce speed and pay special attention to the speed WARNING Do not put the gear in neutral on a slope Do not depress the clutch pedal when driving on a slope The tractor may slide down and lead to a serious situa tion When starting the tractor up wards on a slope start slow ly in low gear with low engine rpm Otherwise the front of the tractor may be lifted and cause a very dangerous...

Page 96: ... operator wears safety belt WARNING ENTERING AND LEAVING THE PAVEMENT Make sure to connect the brake pedal Otherwise the tractor may turnover due to one sided braking WARNING Keep implement plement plement low until rear wheels are on the pavement the pavement the pavement Perpen dicular to pavement Keep implement low until rear wheels are on the pavement When you cross a dike or raised ground to ...

Page 97: ... while steering the wheel this will allow the tractor to make the turn without moving ahead Make sure to keep the implement in the up posi tion when making a turn Make sure to release the dif ferential lock before making a turn Otherwise The tractor will not turn in the in tended direction It may cause an accident WARNING Depress the pedal while steering the wheel BB1022H indb 15 BB1022H indb 15 2...

Page 98: ...he engine to check the PTO shaft and its guards Repair or lubricate if required 9 The PTO shaft should not be inter fered by any surrounding parts 8 Check if the safety shields are in place and working environment is normal If the master safety shield is not installed do not operate the PTO Stop the engine to check the PTO shaft and its guards Repair or lubricate if required 9 The PTO shaft should...

Page 99: ...enter Be sure to clean the connector and assemble it in a clean state CAUTION High pressure oil leaking un der pressure can penetrate the skin and cause severe wounds Avoid danger by reducing pressure before disconnecting hydraulic or other wires Tight en all connections before ap plying pressure To check for leakage use a piece of cardboard and protect your hands and feet from the pressurized flu...

Page 100: ...keep the balance of the tractor 4 When adjusting the implement apply the parking brake switch off the engine and confirm that the PTO lever is on the OFF posi tion 5 When towing something make sure to use the draw bar 6 Increase the wheel tread on a slope or when towing 7 Depending on the implement the overall length may become very long Pay particular attention to people or objects nearby when ma...

Page 101: ...ent thoroughly before work To avoid an injury due to mis handling of an implement read the user s manual of the implement thoroughly and work safely and precisely with caution Installation of an improper im plement can lead to an injury Install only implements speci fied by the Manufacturer WARNING 1 When driving the tractor to attach or detach an implement make sure that there is no one in be twe...

Page 102: ...three times of one plowing width The starting point is the ending point Plow in a sequential pattern from 1 to 6 and in a circular pattern from 7 to 18 When driving forward to plow have the bank on the right side B e c a r e f u l n o t t o p r e s s a l ready plowed soil with the wheels Moving direction Turning Finish A Border Start 9 13 17 1 2 3 4 5 6 15 11 7 10 14 18 16 12 A 8 Reverse driving B...

Page 103: ...ver lapped with the one for 5 6 and 7 for approx 10 cm For the sections 1 to 7 perform plowing in an alternating pattern For the sections 8 to 19 plow in a circular pattern Refer to the sequential returning pattern for other details Moving direction Reverse driving Finish A Border A Start 9 13 17 19 15 11 18 8 12 16 1 7 2 6 3 5 4 14 10 Turning BB1022H indb 21 BB1022H indb 21 2021 06 28 오후 5 53 26 ...

Page 104: ... field fill the field with a sufficient amount of water so that the trace of plowing cannot be seen The border shown in the figure should be set a little narrower than two times of one plowing width Refer to the alternating returning pattern for other details Moving direction Reverse driving Finish A Border Start 15 11 9 13 A 14 10 4 5 3 6 2 7 1 8 12 Turning BB1022H indb 22 BB1022H indb 22 2021 06...

Page 105: ...7 Towing should be in short dis tance 8 Traction speed is restricted to less 8 km h 9 If possible start the engine in or der to make the power steering lu bricated 10 Place the main gearshift and sub gearshift in neutral PTO SPECIFICATIONS PRECAUTIONS Wear close fitting clothing Stop the engine and be sure that PTO drive line is stopped before making adjust ments connections or cleaning out PTO dr...

Page 106: ...ects Avoid contact with electrical power lines by loader or at tachments Do not lift or carry anyone in the bucket or on any other po sition of loader attachment Inadvertent movement of the loader or attachment could re sult in serious injury or death from falling or crushing WARNING BB1022H indb 24 BB1022H indb 24 2021 06 28 오후 5 53 26 2021 06 28 오후 5 53 26 ...

Page 107: ...he bucket just below the level of the tractor hood for maxi mum stability and visibility wheth er the bucket is loaded or empty 2 Use extreme caution when oper ating the loader on a slope keep the bucket as low as possible this keeps the bucket and tractor cen ter of gravity low and will provide maximum tractor stability CARRYING THE LOAD Operating the loader on a hill side is dangerous extreme ca...

Page 108: ...l drops in a rut This will avoid tipping and possible injury CAUTION Do not use front end loaders for handling large heavy ob jects such as large round or rectangular bales logs and oil drums Handling large heavy objects can be extremely dangerous due to 1 Possibility of rolling the trac tor over 2 Possibility of upending the tractor 3 Possibility of the object roll ing or sliding down the load er...

Page 109: ...folding up ROPS When working with the tractor don t fold down ROPS Don t change ROPS without authority Before using tractor check your ROPS support and other parts If there is damage to the ROPS change ROPS at once Otherwise If the tractor rolls over you could be injured or death may occur ROPS are a very important structure for protection on roll over always check your ROPS CAUTION 1 Pull the pin...

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Page 111: ... FILTER AND CARTRIDGE 6 11 TRANSMISSION 6 11 ENGINE OIL 6 12 FUEL SYSTEM 6 13 CHECKING AND CLEANING AIR CLEANER 6 14 GREASING 6 15 CHECKING HOSES 6 15 CHECKING ELECTRIC SYSTEM 6 16 BATTERY 6 16 ELECTRIC WIRING 6 17 FUSE 6 18 LAMP BULB 6 19 CHECK AND ADJUST EACH PART 6 20 BRAKE PEDAL 6 20 FAN BELT 6 20 MAIN FUEL FILTER 6 21 AIR CLEANER HOSE 6 21 RADIATOR HOSE 6 21 TIRE INFLATION PRESSURE 6 22 BB102...

Page 112: ...r cleaning At the time the coolant is replaced 7 Fuel oil filter and element 8 Coolant Check before every work Replace every year 9 Air cleaner element 10 Fan and radiator cleaning 11 Battery solution Replace every two years 12 Battery specific gravity 13 Fuel pipe and connection 14 Steering wheel hose 15 Radiator hose Meanings of symbols Replace Check Adjust Clean BB1022H indb 2 BB1022H indb 2 20...

Page 113: ...belt 23 Clutch 24 Brake 25 Engine breed pipe 26 Engine crankcase cleaning 27 Intake exhaust gas valves 28 Fuel injection valve 29 Generator motor 30 Hydraulic system Meanings of symbols Replace Check Adjust Clean Inspection should be done every 50 hours If the tractor is not used much inspect every year Replace parts every two years regardless of running hours BB1022H indb 3 BB1022H indb 3 2021 06...

Page 114: ... NO ITEM TYPE 1022H 1 Fuel Diesel Summer S Winter W 6 6 gal 25 L 2 Engine oil SAE 15W 40 0 48 gal 1 8 L 3 Coolant Antifreeze 0 9 gal 3 5 L 4 Transmission fluid Tractor Hydraulic Fluids API GL 4 Grade ISO VG 32 3 57 gal 13 5 L 5 Front axle oil Gear Oils API GL 4 Grade SAE 80W 90 0 66 gal 2 5 L BB1022H indb 4 BB1022H indb 4 2021 06 28 오후 5 53 28 2021 06 28 오후 5 53 28 ...

Page 115: ... and wear Rotating parts for loose bolts and nuts Transmission fluid level Implement attachment status Open the hood and check Engine oil level Coolant level Fan belt for looseness and damage Sit on the driver s seat turn the main switch to the ON position and check Fuel gauge for proper operation Fuel level Engine oi l and charge warning lamps for blinking operation Turn signal lamp Horn operatio...

Page 116: ...ratio of antifreeze is different by manufacturers and temperature Refer to the manu facturer s manual Mix antifreeze with water suffi ciently before adding it Adding antifreeze If evaporated Add water for the reduced amount If leaked Add mixture of anti freeze and water with the same mixture ratio 1 Hood Lock Lever 1 Radiator 2 Inlet 3 Check Hoses 1 1 2 2 1 1 3 3 Do not open the cap when the engin...

Page 117: ...n a grassy field or working at night the radiator or condenser grille may be clogged by grass straws or bugs reducing cooling performance In this case clean the grille If dust is stuck between the fan and tube flush the area with clean water 1 Engine Oil Gauge 2 Engine Oil Cartridge 3 Engine Oil Filler 1 Radiator Grill 1 1 2 2 3 3 1 1 Do not clean the radiator fin with water jet It can deform the ...

Page 118: ...il over the upper limit level Check the engine oil before starting the engine or at least in 5 minutes after the engine is stopped When trying to use new oil from a different manufacturer or oil with different viscosity drain used oil completely before add ing new oil NOTE CAUTION If engine oil gets on your skin it can irritate the skin and cause a skin condition Make sure to clean your skin with ...

Page 119: ...rain plug on the lower section of the transmission to drain contaminated transmis sion fluid Since hot fluid flows out of the engine first be careful not to get burnt After draining fluid tighten the transmission fluid drain plug Add the specified amount of the specified transmission fluid through the filler hole TRANSMISSION FLUID 1 Transmission Fluid Filler Hole 1 Drain Plug 1 1 1 1 Upper limit ...

Page 120: ...ONT AXLE OIL 1 Front Axle Oil Filler 2 Front Axle Oil Drain Plug 1 1 2 2 1 Inspection Pull out the dipstick wipe its tip and insert it again Then pull it out and check that the oil level is between the upper and lower limits If insufficient add oil There is one front axle oil drain hole on each side of the front axle 2 Changing Unscrew the drain plugs on the bot tom of the axle and left right fina...

Page 121: ...re draining oil Oil is very hot and can cause a burn if changing oil right after the engine is stopped REPLACING TRANSMISSION FLUID FILTER CARTRIDGE The HST oil filter is located under the floor Remove the hydraulic oil filter el ement by turning it counterclock wise with a wrench Apply a thin film of oil to the O ring of a new cartridge and install the new cartridge by tightening it with a hand W...

Page 122: ... CARTRIDGE Remove the engine oil filter cartridge by turning it counterclock wise with a filter wrench Apply a thin film of oil to the O ring of a new cartridge and install the new cartridge by tightening it with a hand When its packing touches the seal ing surface turn it approx 2 3 turns further with a wrench 1 Pliers 1 1 ENGINE OIL 1 Engine Oil Gauge 2 Engine Oil Cartridge 3 Engine Oil Filler 1...

Page 123: ...ngine oil to the specified level Run the engine for approx 5 min utes and check for proper operation through the engine oil warning lamp Then stop the engine This warning lamp should be turned off while the engine is running Check the oil level with the dipstick again If still insufficient add more FUEL SYSTEM 1 Fuel Tank Cap 1 Bleeding Screw 1 1 If foreign materials such as dust and sand or water...

Page 124: ...d clean the air cleaner ac cording to the following instructions VACUUM VALVE CLEANING Pull out the valve with a hand and re move dust from its inside If it is dirty or watery wipe it with a dry rag thoroughly before fitting it again Cautions for inspection and service of air cleaner 1 Use the standard element and fil ter and do not apply oil on them 2 Remove any dust in the cover thoroughly 3 Ins...

Page 125: ...ds every 2 years or when they are damaged AIR CLEANER CLEANING Blow compressed air from the inside toward the outside of the element Keep proper distance between the air nozzle and element AIR CLEANER REPLACING After cleaning the element 5 times or if it is damaged replace it with a new one GREASING CHECKING HOSES Do not hit the element with a rock or concrete during its cleaning Make sure to inst...

Page 126: ...d contacts your eye or is swallowed DANGER Checking Checking battery charging level If the battery is not used for over two weeks it may become hard to start the engine Charge the battery in this case If the battery terminal is corroded it cannot deliver current If it is cor roded or contaminated wipe it with sandpaper or a brush Battery Specification 12V 45AH 20HR Charging Turn the ignition switc...

Page 127: ...ry to the positive terminal of the discharged battery with the jump cable Connect the negative terminal of the normal battery to the engine body of the tractor for the discharged battery with the jump cable Firstly start the engine of the vehi cle with the normal battery Then start the engine of the tractor with the dis charged battery After the engine is started discon nect the negative cable fir...

Page 128: ... box Remove the blown fuse Fit a new fuse with the same capacity The function and capacity of each fuse are indicated on the cover of the fuse box FUSE 1 Fuse box 1 High capacity Fuse 1 1 1 1 WARNING If using fuses other than the spec ified wirings can be over heated leading to a fire Never use a fuse with different capacity Also never use a steel wire or foil instead of a fuse BB1022H indb 18 BB1...

Page 129: ... see if it is blown If a lamp does not come on by oper ating the corresponding switch Check the corresponding fuse If the fuse is intact remove the bulb socket from the lamp Remove the bulb from the socket and check for blown filament If the filament is blown replace the bulb with a new bulb with the same capacity Bulb Specifications Headlamp 12V H8 35W Turn signal lamp Left 12V 21W Turn signal la...

Page 130: ...lly Unscrew the alternator mounting bolt slightly and move the alternator to ad just the tension Check the belt s tension Press the middle of the belt with 13 2 15 4 Ib 6 7 kg of force It is okay when the belt is deflected for 0 28 0 35 in 7 9 mm Brake pedal play Depress the pedal lightly with a hand to check its play DIVISION SPECIFIED VALUE Play 11 8 15 7 in 30 40 mm CHECK AND ADJUST EACH PART B...

Page 131: ...d Check if the air cleaner hose is dam aged or leaks Replace it if necessary Tighten the clamp Check the air cleaner hose as follows Stop the engine After the engine is sufficiently cooled down open the hood Check if the air cleaner hose is dam aged or leaks Replace it if necessary Tighten the clamp MAIN FUEL FILTER AIR CLEANER HOSE RADIATOR HOSE 1 Clamp 2 Fuel Hose 1 Air Cleaner Hose 2 Clamp 1 Ra...

Page 132: ...s Industrial Front BAR F 18x8 5 10 1 5 21 Industrial Rear BAR R 26x12 00 12 1 4 20 Turf Front TURF F 18x8 5 10 1 5 21 Turf Rear TURF R 26x12 00 12 1 4 20 TIRE INFLATION PRESSURE WARNING Make sure to keep the specified inflation pressure of the tires to avoid an accident or even death due to tire s rupture BB1022H indb 22 BB1022H indb 22 2021 06 28 오후 5 53 29 2021 06 28 오후 5 53 29 ...

Page 133: ...TING TROUBLESHOOTING ENGINE 7 2 TROUBLESHOOTING CLUTCH AND BRAKE 7 5 TROUBLESHOOTING HYDRAULIC SYSTEM 7 6 TROUBLESHOOTING ELECTRICAL SYSTEM 7 7 BB1022H indb 1 BB1022H indb 1 2021 06 28 오후 5 53 29 2021 06 28 오후 5 53 29 ...

Page 134: ...itch broken Contact the dealer for repair or replacement Is the starter motor damaged Contact the dealer for repair or replacement 2 The starter motor runs but the engine does not start Is the fuel tank empty Fill up the fuel tank and bleed the system Is the fuel mixed with air Bleed the fuel system 3 The engine revolu tion is irregular Is air mixed in the fuel system Bleed the fuel system Is wate...

Page 135: ...oil Is the engine running under overload Reduce the load 5 The engine power is too weak Is the air cleaner clogged Inspect the air cleaner and replace the element Is the nozzle damaged Contact the dealer for repair Is the compression force weak Contact the dealer for repair Is the valve clearance adjusted properly Contact the dealer for repair Is the injection timing incorrect Contact the dealer f...

Page 136: ... up to required level Is the viscosity of the engine oil low Replace the engine oil with proper viscosity Is the pressure switch defective Replace the switch Is the oil pump defective Contact the dealer for repair 8 The battery charge warning lamp is turned ON during operation Is the alternator defective Contact the dealer for repair Is the fan belt loosened or damaged Adjust the fan belt tension ...

Page 137: ... on one side Is the free play of the brake pedals proper Adjust the free play of the pedals 3 The brake pedal does not return to its original position properly and it makes a noise Is the brake pedal return spring damaged Replace the spring Is each sliding part well greased Remove the rust and apply grease TROUBLESHOOTING CLUTCH AND BRAKE BB1022H indb 5 BB1022H indb 5 2021 06 28 오후 5 53 29 2021 06...

Page 138: ...e de tent position Put the Selective control valve lever in the neutral position Is the hydraulic pump defective Contact the dealer for repair Is the cylinder damaged Contact the dealer for repair 2 The implement does not be low ered Is the hydraulic flow control dial in the close position Adjust the hydraulic flow control dial Is the position control lever on the lowest po sition Move the positio...

Page 139: ... Is the bulb blown Replace the bulb Is the fuse blown Replace the fuse Is the cable connector separated from the sock et Inspect it Is the contact in a poor condition Inspect and clean the grounding and terminals 3 The other lamp does not turn ON Is the bulb blown Replace the bulb Is the fuse blown Replace the fuse Is the cable in a poor contact Inspect the cable and secure the contact Is the swit...

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Page 141: ... STORAGE AND DISPOSAL DAILY STORAGE 8 2 LONG TERM STORAGE 8 3 OPERATING TRACTOR AFTER LONG TERM STORAGE 8 6 USAGE AND DISPOSAL 8 7 BB1022H indb 1 BB1022H indb 1 2021 06 28 오후 5 53 29 2021 06 28 오후 5 53 29 ...

Page 142: ...the vehicle make sure to disconnect the negative bat tery cable The wiring can be gnawed by rodents leading to a fire Don t forget to dry off and grease the tractor after After work clean the tractor and dry the moisture and supply grease into each grease nipple Avoid water on electrical parts when ever possible as it will cause equip ment breakdown When covering the tractor make sure that the eng...

Page 143: ...ason you can ensure opti mum condition of the tractor as well as safe and comfortable working conditions during the busy season Also in order to secure the safety of each part of the tractor and to pre vent an accident that may occur due to poor maintenance arrange with your authorized dealer for periodic maintenance once a year Best condition Maintenance Annually In particular we recommend that t...

Page 144: ... start to the steering wheel If there is an ti freeze in the cooling system it is not necessary to drain it 7 Check the bolts and nuts for loose ness and tighten if necessary 8 Add oil fluid and fuel to each part according to the maintenance chart 9 Apply a slight coat of grease or oil onto the tractor parts where is easy to be rust such as bare metal surface 10 Inflate the tires to a pressure a l...

Page 145: ...tilation system in order to prevent poisoning by exhaust gas When storing the tractor re move the key from the switch and store it separately in or der to prevent an unautho rized person from operating the tractor and being injured Carry out checking and main tenance for each part every year In particular replace the fuel hoses and the steering hos es every two years Otherwise there is a risk of a...

Page 146: ...st gas is colorless and not visible but is harmful WARNING OPERATING TRACTOR AFTER LONG TERM STORAGE Keep the following instructions when operating the tractor after its long term storage 1 Perform the inspection procedures before operation 2 Check the tire air pressure and in flate the tires if it is low 3 Install a fully charged battery Check that the battery is fully charged before installing i...

Page 147: ...haust gas which causes air pollution due to the incomplete combustion 2 When changing the fluid engine oil transmission hydraulic oil and engine coolant by yourself be careful not to spill it and dispose used oil and coolant properly ac cording to the applicable regula tions Otherwise it can pollute the ground and water BB1022H indb 7 BB1022H indb 7 2021 06 28 오후 5 53 30 2021 06 28 오후 5 53 30 ...

Page 148: ...MEMO BB1022H indb 8 BB1022H indb 8 2021 06 28 오후 5 53 30 2021 06 28 오후 5 53 30 ...

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Bad Boy 1022H, Operator'S Manual

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