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44

METAL ROOF PANELS

PARTS REQUIRED:

Metal Roof Panel

25-5/8" x 46-3/4" (65,1 x 118,7 cm)

x3

x12

1-1/2" (3,8 cm)

Flush e

dge

to string

Flush e

dge

to string

4

Install three more metal roof panels as in STEP - 3,
overlapping all panels by 3 panel contour waves.
Install (3) screws in each panel valley nearest edge. Install (6) screws in last panel, as shown.

1-1/2" (3,8 cm)

Screws

3-1/4"

(8,3 cm)

23-3/4"

(60,3 cm)

44"

(

111,8 cm)

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Summary of Contents for GARDEN SHED

Page 1: ...ee number 1 888 827 9056 or email customerservice backyardproductsllc com Our staff is ready to provide assistance March through November M F 8 00 AM to 9 00 PM EST 6 00 PM PST Saturday 8 30 AM to 5 0...

Page 2: ...This page intentionally left blank...

Page 3: ...NGS Contact our Customer Service Team if engineered drawings are needed to pull local permits SURFACE PREPARATION To ensure proper assembly you must build your shed on a level surface Recommended meth...

Page 4: ...Level Gloves Framing lumber is graded for structural strength and not appearance Exterior trim is graded for one good side Always install the material leaving the best edge and best surface visible P...

Page 5: ...ERIALS This shed includes a floor See the FLOOR LEVELING section on page 7 for recommended methods and suggested materials to properly level your floor as this will vary depending on your specific sit...

Page 6: ...WOOD SIZE CONVERSION CHART Nominal Board Size Actual Size 1 x 4 3 4 x 3 1 2 1 9 x 8 9 cm 2 x 4 1 1 2 x 3 1 2 3 8 x 8 9 cm 2 x 3 1 1 2 x 2 1 2 3 8 x 6 3 cm 1 x 3 3 4 x 2 1 2 3 8 x 6 3 cm PARTS IDENTIFI...

Page 7: ...8 x 96 1 6 x 60 6 x 243 8 cm x1 3 8 x 9 x 10 1 x 22 9 x 25 4 cm x6 x5 3 8 x 48 x 72 1 x 121 9 x 182 9 cm x4 3 8 x 11 7 8 x 72 1 x 30 2 x 182 9 cm x1 LEFT DOOR x1 RIGHT DOOR 7 16 x 7 7 8 x 72 1 1 x 20...

Page 8: ...e Drip Edge x2 LBS x3 LBS x78 2 5 1 cm x52 3 7 6 cm 3 7 6 cm 2 5 1 cm x86 1 1 2 3 8 cm x2 Transom Window x12 3 4 1 9 cm x4 x1 1 1 4 x2 Handle locking with Screws Gable Vent x1 x20 2 5 0 cm x10 1 2 5 c...

Page 9: ...r than 16 not recommended LEVELING MATERIALS Gravel 2x4 Treated Lumber Solid Masonry Blocks in 1 2 4 or 8 thickness Asphalt Shingles PREFERRED METHOD 4x4 TREATED RUNNERS MATERIAL REQUIRED x2 4 x 4 x 8...

Page 10: ...approved concrete anchors fasteners not included Check local code for concrete foundation requirements NOTES Allow new concrete slabs to cure for at least seven 7 days Caulk Use treated lumber suppli...

Page 11: ...rient parts as shown on flat surface Measure and mark each dimension from end of boards PARTS REQUIRED NOTE Look for Stamp FLOOR FRAME x7 2 x 4 x 69 5 x 10 x 175 3 cm TREATED x2 2 x 4 x 96 5 x 10 x 24...

Page 12: ...l be approximately 120 304 8 cm When the frame is level and square secure one side of frame to the 4x4 runners using one fastener at ends of each runner Move to the opposite end of the frame Secure th...

Page 13: ...frame Secure panel using using 2 nails 6 apart on edges and 12 apart inside panel PARTS REQUIRED x53 2 5 1 cm FLOOR PANELS Install panels with rough side up painted grid lines Grid lines up 48 x 96 2...

Page 14: ...panels are now installed 5 x35 2 5 1 cm FLOOR PANELS 23 7 8 x 96 60 6 x 243 8 cm Attach the 23 7 8 x 96 panel with the 96 edge flush to the installed panel Secure panel using using 2 nails 6 apart on...

Page 15: ...that the floor frame is level after installing floor panels Re level if needed HINT IMPORTANT The floor should be used as a stable work surface for wall construction Organize your assembly procedure...

Page 16: ...IDE WALLS UM x5 TP TP HINT For easier nailing stand on frame BEGIN 1 Orient parts on edge on floor Measure and mark Use two 3 nails at each mark BUILD TWO IDENTICAL SIDE WALLS x10 2 x 4 x 68 5 1 x 10...

Page 17: ...l wall SIDE WALLS 48 x 72 121 9 x 182 9 cm x2 3 4 GAUGE BLOCK You have finished building your left and right side walls FINISH Carefully flip the wall over BEGIN HERE For squareness maintain flush and...

Page 18: ...1 1 2 3 8 cm 143 5 cm 165 1 cm BACK WALL PARTS REQUIRED x20 3 7 6 cm UM x5 TJA TJA HINT For easier nailing stand on frame BEGIN 1 Orient parts on edge on floor Measure and mark Use two 3 nails at eac...

Page 19: ...REQUIRED x101 2 5 1 cm 3 4 GAUGE BLOCK BEGIN HERE For squareness maintain flush and 3 4 measurement along panel edges 3 4 1 9 cm 11 7 8 x 72 30 2 x 182 9 cm x2 Flush Flush 48 x 72 121 9 x 182 9 cm x1...

Page 20: ...plate and wall panels Fig A B Secure nailer using 5 1 1 2 nails spaced evenly Fig B Front wall panel XL XL x1 1 x 3 x 64 2 5 x 7 6 x 162 5 cm XL You have finished building your back wall FINISH Carefu...

Page 21: ...frame PARTS REQUIRED 3 7 6 cm x16 FRONT WALL BEGIN 1 Orient parts on edge on floor Measure and mark Use two 3 nails at each mark CPA CPA UM x4 x1 2 x 4 x 65 5 1 x 10 2 x 165 1 cm TJA x4 2 x 4 x 68 5...

Page 22: ...to wall frame flush to top and along edges as shown Secure panels with 2 nails 6 apart 2 3 Maintain Flush Maintain Flush Flush 6 15 2 cm Primed side up Attach temporary support OO to frame as shown us...

Page 23: ...RTS REQUIRED FRONT WALL CENTER CENTER Center XL on back wall flush to the edge of wall top plate and wall panels Fig A B Secure nailer using 5 1 1 2 nails spaced evenly Fig B Front wall panel XL XL Fl...

Page 24: ...ISH Secure wall bottom plates to floor using 3 nails Fig A 3 7 6 cm x8 x2 2 5 1 cm x18 RIGHT WALL INSTALLATION TP 3 Nails into bottom plate D O O R D O O R Panel Flush Center right side wall assembly...

Page 25: ...EQUIRED ENSURE TOP OF WALL FRAMES ARE FLUSH 3 Nail lower edge of back wall panels to floor using 2 nails 6 apart Angle nail to hit floor frame Fig B 6 15 2 cm Flush Fig A Fig B 2 5 1 cm Nail Angle nai...

Page 26: ...s now installed FINISH Nail back wall panel to side wall stud using 1 1 2 nails 6 apart Fig C Secure back wall top plate using 1 3 screw into side wall top plate at an angle Fig D Secure back wall to...

Page 27: ...side wall top and bottom plate Fig A ENSURE TOP OF WALL FRAMES ARE FLUSH 3 Nail lower edge of side wall panels to floor using 2 nails 6 apart Angle nail to hit floor frame Fig B ENSURE BACK AND SIDE...

Page 28: ...LATION Nail back wall panel to side wall stud using 1 1 2 nails 6 apart Fig C Secure back wall top plate using 1 3 screw into side wall top plate at an angle Fig D Secure side wall to floor using 3 na...

Page 29: ...cm x4 2 5 1 cm x4 PARTS REQUIRED ENSURE TOP OF WALL FRAMES ARE FLUSH 3 Nail lower edge of front wall panels to floor using 2 nails 6 apart Angle nail to hit floor frame Fig B ENSURE FRONT AND SIDE WAL...

Page 30: ...d FINISH Nail front wall panel to side wall studs using 1 1 2 nails 6 apart Fig C Secure front wall top plates using 2 3 screws into side wall top plates at an angle Fig D Secure front wall to floor u...

Page 31: ...shed means you will have a straight and professional looking roof ALL WALLS MUST BE LEVEL PLUMB SQUARE THE FINAL DIMENSIONS WILL BE EQUAL CORNER TO CORNER Determine which corner of your shed needs to...

Page 32: ...t as shown Place LEFT front gable panel as shown Secure using 1 1 2 nails as shown 2 1 BEGIN 3 Place RIGHT front gable panel flush to left panel Secure using 1 1 2 nails You have finished assembling y...

Page 33: ...n flat as shown Place LEFT back gable panel as shown Secure using 1 1 2 nails as shown 2 1 BEGIN 3 Place RIGHT back gable panel flush to left panel Secure using 1 1 2 nails You have finished assemblin...

Page 34: ...ur front gable is now installed FINISH Working inside secure gable unit with 3 screws toe screwed into nailer and top plate at an angle 2 5 1 cm x12 Center front gable unit on front wall gable nailer...

Page 35: ...our back gable is now installed FINISH Working inside secure gable unit with 3 screws toe screwed into nailer and top plate at an angle 2 5 1 cm x12 Center back gable unit on back wall gable nailer Se...

Page 36: ...16 Secure using 3 screws into top plate Fig B FINISH Your soffit trim is now installed Install soffit trim JEB as shown Fig A Flush JEB along top of side wall panels 1 1 2 3 8 cm JEB 3 7 6 cm Screws 1...

Page 37: ...4 screws spaced evenly as shown FRONT GABLE TRIM FILLER PARTS REQUIRED IUA IUA 1 1 4 3 2 cm Screws Front Gable FINISH Your front gable trim filler is now installed BEGIN 1 x2 2 x 3 x 42 5 8 5 1 x 7 6...

Page 38: ...sing 1 screws spaced evenly as shown BACK GABLE TRIM FILLER PARTS REQUIRED DTA DTA Back Gable FINISH Your back gable trim filler is now installed 1 2 5 cm Screws BEGIN 1 x2 1 x 3 x 42 5 8 2 5 x 7 6 x...

Page 39: ...panel for position Fig A FINISH Your roof joists are now installed 3 1 2 8 9 cm x8 3 7 6 cm x8 3 7 6 cm Screws 3 1 2 8 9 cm Screws CENTER Flush Flush x4 2 x 4 x 96 5 1 x 10 2 x 243 8 cm TP 2 Secure TP...

Page 40: ...w installed 68 13 16 174 8 cm on eave walls 70 1 16 178 cm LEFT or RIGHT on gable walls 70 1 16 178 cm Seam is flush Caulk seam before painting trim 68 13 16 174 8 cm x4 3 8 x 1 3 4 x 68 13 16 1 x 4 4...

Page 41: ...zontal gable trim KFC to front and back gable as shown Nail into gable nailer using 2 finish nails spaced evenly Your horizontal gable trim is now installed 19 32 x 2 1 2 x 63 13 16 1 5 x 6 3 x 162 1...

Page 42: ...with top of front gable panels and filler Nail into gable filler and soffit trim using 2 finish nails spaced evenly as shown Your front gable trim is now installed Flush Flush x2 19 32 x 3 1 2 x 47 1...

Page 43: ...sing 2 finish nails spaced evenly as shown Working from inside of shed reinforce trim using 1 1 2 screws Fig A Your back gable trim is now installed Flush Flush x2 19 32 x 3 1 2 x 47 1 5 x 8 9 x 119 4...

Page 44: ...C and bottom edge in line with string Referencing the center line marks on top of the gable trim secure panel to soffit trim and purlins using 3 1 1 2 screws Install screws in panel valley Fig D near...

Page 45: ...ntour waves Fig D and flush to string Secure panel to trim JEB and roof joists TP using 3 1 1 2 screws in panel valley nearest edge TP TP JEB Flush edge to string Install roof panel with 3 overlapping...

Page 46: ...8 cm Flush edge to string Flush edge to string 4 Install three more metal roof panels as in STEP 3 overlapping all panels by 3 panel contour waves Install 3 screws in each panel valley nearest edge I...

Page 47: ...5 Temporarily back out the lower 6 screws from metal panels and eave trim Fig F Beginning at the front panel tuck 4 foam enclosures in between roof panels and eave trim Reinstall screws METAL ROOF PAN...

Page 48: ...shown in this view Use this pattern for all panels X indicates 7 8 Screws Peak edge of each panel O indicates 1 1 2 Screws screws already installed BEGIN 1 x16 x60 7 8 22 cm 1 1 2 3 8 cm 6th Valley 3...

Page 49: ...B Install 2nd ridge cap flush to back of roof panels across the peak of the roof and overlapping the installed ridge cap Install foam encolsures as in STEP 1 using 8 7 8 screws Install screws in secon...

Page 50: ...e trim Secure using 3 7 8 screws per side and as shown as shown in FIg A Edge flush to trim METAL DRIP EDGE PARTS REQUIRED 7 8 2 2 cm Measure and mark center of drip edge Using a framing square scribe...

Page 51: ...DOORS 2 3 Attach temporary support OO using 4 3 screws in middle and at ends as shown Attach temporary support GAA using 2 1 1 4 screws as shown OO OFFSET 4 3 7 6 cm Screws 2 1 1 4 3 cm Screws Bottom...

Page 52: ...ur doors are now installed Screw hinge boards into wall supports and floor using ten 3 screws as shown Fig C 6 SEAM Fig C 3 8 1 cm Attach temporary support OO as a ledger board flush under wall panels...

Page 53: ...ring your door door trim and installing your threshold BEGIN 1 2 Install 4 horizontal door rails BEA as shown Secure using 4 3 4 screws from behind Reinforce door trim from inside using 3 4 screws as...

Page 54: ...nside edge of door Mark center of window opening on door Position window in opening flush to bottom of window opening Center window on mark Use four screws to secure each window 2 Apply high quality e...

Page 55: ...oor Fig A 1 PARTS REQUIRED x12 2 5 1 cm DOOR STIFFENERS Repeat STEPS 1 2 to install OO on right door 3 Secure using 7 3 screws through outside trim into OO Fig B 2 Fig A Center OO in door opening OO x...

Page 56: ...s open when loop is contacting base Fig A Mark and pre drill holes for screws Mark and pre drill holes for screws 1 LEFT DOOR Fig B PARTS REQUIRED 5 16 0 8 cm Drill Bit Your spring bolts are now insta...

Page 57: ...8 cm screws 2 1 3 4 3 8 cm 35 3 4 90 cm RIGHT DOOR 1 3 4 3 8 cm TOP VIEW 1 4 Pre drill and 1 2 Drill through DOOR HARDWARE DECORATIVE HINGES x1 3 4 1 9 cm x12 x4 x2 PARTS REQUIRED 1 1 2 3 8 cm Re dril...

Page 58: ...shelf supports at shown height using 3 1 1 4 screws in each 1 BEGIN 2 PARTS REQUIRED QOA x4 x2 1 1 2 3 8 cm Nail Flush Flush Flush 56 142 2 cm 37 94 cm Corner Stud Left Shelf Bracket 1 1 4 3 2 cm Scr...

Page 59: ...ach support Center under shelf panels HJ Secure using 2 nails at each shelf support as shown 3 FINISH Your shelves are now installed 4 1 1 4 3 2 cm Screws Flush Flush 72 182 9 cm 72 182 9 cm 2 5 1 cm...

Page 60: ...ed Caulk behind flange near edge before installing PARTS REQUIRED GABLE VENT BEGIN 1 From outside of shed position vent in opening and level 2 Apply high quality exterior grade caulk behind frame near...

Page 61: ...siding trim and OSB siding to include all exterior walls and all sides and all edges of doors Gazebos Pergolas To validate your warranty it is necessary to properly maintain your Backyard Storage Solu...

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