Backyard Discovery Patriot II User Manual Download

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Owner’s Manual

FAQ’s

Assembly Instructions

Warranty Information

Patriot II

Wooden Playcenter - 2010

Model: 44010

Manufacturer:

Backyard Discovery

3001 North Rouse

Pittsburg, KS 66762

Made in China

44010 Patriot II Ver 1-10-0425

Summary of Contents for Patriot II

Page 1: ...ual FAQ s Assembly Instructions Warranty Information Patriot II Wooden Playcenter 2010 Model 44010 Manufacturer Backyard Discovery 3001 North Rouse Pittsburg KS 66762 Made in China 44010 Patriot II Ve...

Page 2: ...ayset purchase Level 24 Open end Wrenches Nut drivers 7 16 9 16 Tape Measure 3 8 Drive Ratchet 9 16 std sockets Claw Hammer 9 16 deep sockets 3 8 Cordless Drill or Electric drill 1 8 5 16 Drill attach...

Page 3: ...ORDER TO PROVIDE YOU WITH THE MOST EFFICIENT SERVICE IT IS REQUIRED THAT YOU PROVIDE US WITH THE PART NUMBERS WHEN ORDERING PARTS For Your Records Please take time and fill out the information below...

Page 4: ...t Shredded bark mulch wood chips fine sand and fine gravel are added as shock absorbing materials after assembly If used properly these materials can absorb some of the impact of a child s fall All su...

Page 5: ...ings with their full weight on the seats 9 Instruct children not to use the equipment in a manner other than intended 10 Instruct children to always go down slides feet first Never slide head first 11...

Page 6: ...e grain of the wood sometimes will lift in the dry season causing splinters to appear Light sanding may be necessary to maintain a safe playing environment If you are treating your Playcenter with sta...

Page 7: ...oint directly beneath the pivot on the supporting structure X3 4 This information is intended to assist in comparing the relative shock absorbing properties of various materials No particular material...

Page 8: ...e conditions A check is not a crack it does not affect the strength or durability of the wood or structural integrity of the play set 7 Do Backyard Discovery playsets come with a warranty Yes All Back...

Page 9: ...trongest structurepossible The slight angle adds strength and reduces rocking and twisting 12 The S hooks for the swings won t close What is wrong Backyard Discovery recommends placing them on a hard...

Page 10: ...playset is ready for use Bolt has been screwed securely into Barrel Nut and Lock Washer and the connection is tight Check connec tions periodically for tightness during the life of the Gym set Lock W...

Page 11: ...e assembly questions please call Customer Service at 1 800 856 4445 Please read the entire instruction manual carefully before proceeding with the assembly or use of your new gym set SAVE THIS MANUAL...

Page 12: ...face See below Additional accessories may increase the size of the Safe Play Area Max fall height 91 General Information Your set has been designed and engineered for children only and for residential...

Page 13: ...PARTS LOCATOR Back Right Left G50 A50 E5 E51 SP50 G1 G9 G13 M17 M6 M6 E5 E6 E1 N1 M3 M3 E7 G7 H6 M13 M8 M8 M12 R1 M4 M15 M19 M22 N4 M14 G3 G8 E3 G6 G11 N4 M19 M22 M20 H2 M23 M23 G14 M6 H4 H7 H8 G4 G10...

Page 14: ...1 W100489 W100493 W100488 W100487 W100608 W100609 W100611 W100610 A50 SP50 E50 E51 G50 G6 E7 G8 E3 G2 K1 M9 M9 E6 G11 H2 G7 H6 H4 H7 H8 G1 G9 G4 M17 G15 M18 M10 M10 M16 E1 M24 O1 M5 E3 E4 M14 M14 W100...

Page 15: ...679 1 REQ 36 x86 x 2274 1 375 x 3 375 x 89 5 E7 LEFT REAR TOWER LEG W100714 1 REQ 36 x 8 6 x 2274 1 375 x 3 375 x 89 5 F1 ROOF RAFTER W100616 6 REQ 36 x 60 x 832 1 375 x 2 375 x 32 75 G1 BASE BOARD W1...

Page 16: ...1 x 5 25 x 20 5 G14 FLOOR RAIL W100792 1 REQ 24 x 134 x 1018 1 x 5 25 x 40 125 G15 FLOOR RAIL W100793 1 REQ 24 x 134 x 1156 1 x 5 25 x 45 5 H1 FLOOR JOIST W100630 2 REQ 24 x 86 x 1156 1 x 3 375 x 45 5...

Page 17: ...x 86 x 1318 625 x 3 375 x 51 875 M2 RIDGE CAP W100644 2 REQ 16 x 86 x 1318 625 x 3 375 x 51 875 M3 FLOOR BOARD W100645 29 REQ 16 x 86 x 1292 625 x 3 375 x 50 875 M4 GABLE BOARD W100646 2 REQ 16 x 86 x...

Page 18: ...LE BOARD W100662 2 REQ 16 x 86 x 374 625 x 3 375 x 14 75 M21 WALL RAIL W100663 2 REQ 16 x 86 x 304 625 x 3 375 x 12 M22 GABLE BOARD W100664 4 REQ 16 x 86 x 272 625 x 3 375 x 10 75 M23 WINDOW TRIM W100...

Page 19: ...EQ 24 x 86 x 1290 1 x 3 375 x 50 75 ROCK WALL BOARD W100489 5 REQ 16 x 112 x 675 625 x 4 375 x 26 625 ROCK WALL BOARD W100491 4 REQ 16 x 112 x 675 625 x 4 375 x 26 625 ROCK WALL BOARD W100492 4 REQ 16...

Page 20: ...375 x 3 375 x 89 E50 SWING BEAM END SUPPORT W100949 1 REQ 36 x 86 x 1226 1 375 x 3 375 x 48 25 WINDOW SHUTTER W100786 3 REQ 16 x 112 x 406 625 x 4 375 x 16 WINDOW SHUTTER SLAT W100787 6 REQ 16 x 34 x...

Page 21: ...IKE TEE NUT PAGE 19 HARDWARE 5 16 X 1 1 4 HEX HEAD BOLT H100042 7 8 WHA BARREL NUT H100005 3 8 X 5 3 4 WHA BOLT H100056 5 16 X 6 1 2 WHA BOLT H100024 H100074 5 16 SPIKE TEE NUT 5 16 X 2 3 4 WHA BOLT H...

Page 22: ...ASHER HEAD SCREW H100070 H100106 9 X 18 FLAT WASHER H100108 8 x 15 INTERNAL TOOTH LOCK WASHER H100030 8 x 19 LOCK WASHER H100095 5 16 SPLIT WASHER 1 4 BARREL HEAD NUT H100079 1 4 X 1 PHILLIPS TRUSS HE...

Page 23: ...00042 BOLT HEX 5 16 x 1 1 4 4 H100054 BOLT HEX 5 16 x 4 1 4 2 H100056 BOLT HEX 3 8 x 5 3 4 9 H100061 BOLT PTH 1 4 x 1 34 H100067 LAG SCREW 5 16 x 2 9 H100070 SCREW PWH 8 x 3 4 28 H100073 NUT TEE 3 8 9...

Page 24: ...1 2 METAL GRIP 4 REQUIRED Y10 16 5G A100027 BELT SWING 2 REQUIRED A100047 CHAIN FOR SWING 4 REQUIRED ZQLBI 2 BAGS OF 4 QUICK LINKS Y25 G GLIDER SUPPORTS 2 REQUIRED X14 1 BAG OF 4 CAPS Y28 G4 1 BAG OF...

Page 25: ...H10 Bottom Floor Support with 5 16 x 2 Bolts Lock Washers and 7 8 Barrel Nuts and Lock Washers Finish Attaching G1 to E3 Left Front Tower Leg and H10 Bottom Floor Support using 5 16 x 2 Bolts Lock Was...

Page 26: ...and H10 Bottom Floor Support with 5 16 x 2 Bolts Lock Washers and 7 8 Barrel Nuts and Lock Washers Finish attaching G1 to E7 Left Rear Tower Leg and H10 Bottom Floor Support using 5 16 x 2 Bolts Lock...

Page 27: ...and H10 Floor Support with 5 16 x 2 Bolts Lock Washers and 7 8 Barrel Nuts and Lock Washers and to E6 Center Rear Tower Leg and H10 Floor Support with 5 16 x 2 Bolts Lock Washers and 7 8 Barrel Nuts...

Page 28: ...ail Swing Mount to top of E5 and E1Tower Legs with 5 16 x 2 Lag Screws and Lock Washers Attach G4 Base Sand Box Board to bottom of E5 and E1 with 5 16 x 2 Lag Screws and Lock Washers G5 G6 G4 E1 E5 IT...

Page 29: ...ers Attach G8 Wall Rail to top of E7 and E3 with 5 16 x 2 Lag Screws and Lock Washers Attach G7 Floor Rail to bottom of E7 and E3 with 5 16 x 2 Lag Screws and Lock Washers G8 G6 G7 E7 E3 ITEMS NEEDED...

Page 30: ...Stake FLAT WASHER BOLT LOCK WASHER BOARD FLAT WASHER BARREL NUT 5 16 ANCHOR Positionstructureatthispointmakingsurethatallattachmentswillbeintheproperspaceforyouryard Position playset in permanent loc...

Page 31: ...re E4 Deck Braces to G10 G15 and G6 Floor Rails using 5 16 x 2 Bolts and Lock Washers and to Tower Legs using 5 16 x 2 HexType Lag Screws and Lock Washers E4 E4 E4 E4 E4 E4 E4 G6 G12 G15 G6 G14 E3 E7...

Page 32: ...egs with 1 Wood Screws in the holes indicated and 2 Wood Screws in remaining holes Evenly space eleven M3 Floor Boards and attach using 2 Wood Screws H1 H1 G6 G7 L1 L1 M3 ITEMS NEEDED 2 H1 Floor Joist...

Page 33: ...egs with 1 Wood Screws in the holes indicated and 2 Wood Screws in remaining holes Evenly space five M3 Floor Boards and one N1 Floor Board and four more M3 Floor Boards and secure using 2 Wood Screws...

Page 34: ...Step 10 On bottom floor attach H3 Floor Joists to G7 Floor Rails using 2 Wood Screws H3 H3 G7 G7 ITEMS NEEDED 2 H3 Floor Joists HARDWARE NEEDED 8 2 Wood Screws PAGE 32...

Page 35: ...in remaining holes Attach five M3 one N1 and four more M3 Floor Boards with 2 Wood Screws and finish floor by attaching a SC1 Floor Board between E2 and E6 CenterTower Legs with 1 Wood Screws L1 M3 M3...

Page 36: ...and Lock Washers Attach one more M5 Wall Rail to E2 and E6 Tower Legs with 5 16 x 2 Hex Type Lag Screws and Fender Washers G13 G13 M5 M5 M5 ITEMS NEEDED 2 G13 Sand Box Seats 4 M5 Wall Rails HARDWARE N...

Page 37: ...l Boards to M18 with 1 1 8 Wood Screws Attach another M10 Wall Board to K1 and M18 with 1 1 8 Wood Screws Secure M18 to Floor Board using two 2 Wood Screws Attach X40 G2 Window Frame to M10 Wall Board...

Page 38: ...Boards to M8 s with 1 1 8 Wood Screws Attach M12 Window Trim to M13 s and M8 s with 1 1 8 Wood Screws Attach Window Mesh Panel to inside of window opening with Washer Head Screws 7 8 Barrel Nuts and...

Page 39: ...ard and then N5 Wall Board and another L3 with top of M8 s and secure with 1 1 8 Wood Screws on both sides of window openings Attach A100010 Windows Frames to M8 s using Washer Head Screws Now attach...

Page 40: ...4 Wall Boards to back wall rails 1 up from floor and with a 2 space using 1 1 8 Wood Screws Attach two more M14 to each side of opening on left side of set to G8 and M21 1 up from floor and with a 1 7...

Page 41: ...Wood Screws Flush another R1 to the one just installed and then five more to each side Finish Roof by attaching a R2 Inner Roof Slat to each side using 1 Wood Screws Attach a A100011 Triangle Plates t...

Page 42: ...d Screws to M22 s and M19 s Attach a O1 Wall Support to both sides of Window Frame using 1 1 8 Wood Screws Repeat on Back Side of set M20 M15 M22 M22 N4 N4 M19 M19 M4 O1 ITEMS NEEDED 2 M4 Gable Boards...

Page 43: ...a H7 Table Support to H8 and H4 with 5 16 x 1 Bolts Lock Washers and 7 8 Barrel Nuts and Lock Washers Flush T1 Safety Rail with M6 Wall Rail and attach to E6 Tower Leg and level across and secure to H...

Page 44: ...and attach Ladder to set using 5 16 x 2 Lag Screws and Lock Washers Attach two G11 Picnic Table Top Boards to H8 s with 2 Wood Screws Attach two H2 Picnic Table Seat Boards to H4 using 2 Wood Screws...

Page 45: ...oor rail as guide pilot drill Rock Wall Rails with 3 16 drill bit and attach Rock Wall to floor rail with 5 16 x 2 Lag Screws and Lock Washers W100488 W100487 W100490 ITEMS NEEDED 4 W100491 Rock Wall...

Page 46: ...Wall Rails with a 2 7 8 space using 1 1 8 Wood Screws On back side of set attach six M17 Wall Boards to Wall Rails with a 2 5 8 space using 1 1 8 Wood Screws M17 M17 ITEMS NEEDED 13 M17 Wall Boards H...

Page 47: ...using 1 Wood Screws through W100787 Window Shutter Slats through W100786 Window Shutter into Wall Boards W100786 W100787 ITEMS NEEDED 6 W100787 Window Shutter Slats 3 W100786 Window Shutters HARDWARE...

Page 48: ...rs and Lock Nuts Attach Swing Beam End assembly to Swing Beam with 5 16 x 4 Bolts Fender Washers and 5 16 Lock Nuts Attach Swing Beam assembly to G5 Swing Beam Mount using 5 16 x 1 Hex Head Bolts Spli...

Page 49: ...s Assemble Glider Ends to Glider Seat with 5 16 x 5 Hex Bolts Flat Washers and 5 16 Lock Nuts Attach Chains to Glider Ends with Quick Links and Hang Glider on Glider supports and tighten Quick Links o...

Page 50: ...is end will be the top of the Slide Take note of the Slide Bed surface finish the dull side will be towards the ground Place or clamp W100935 Slide Support Bottom centered on the bottom dull side of S...

Page 51: ...PAGE 49 Step 27 Gather Slide Rails and assemble as shown...

Page 52: ...e the other Slide Rail on a flat surface with the Slide cavity up Have a helper hold the top end of Slide Bed and begin inserting the Slide Bed and Slide Support W100935 into it s cavity and four A100...

Page 53: ...he three attachment holes to the Fort Floor by using the holes in the Slide Bed as your guide with a 3 8 drill bit Make sure move the Slide forward so that the drill bit and the attachment hardware wi...

Page 54: ...o E1 E2 and E3 Tower Legs using 5 16 x 1 Bolts Lock Washers and 5 16 Spike T Nuts Measure up 7 and 22 and center of M10 and drill through these locations with a 3 8 drill bit AttachY10 16 5G to M10 us...

Page 55: ...in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installation on uneve...

Page 56: ...vo viento tormentas granizo inundaciones excesiva exposici n al agua Instalaci n inadecuada incluyendo a t tulo informativo m s no limitativo la instalaci n en tierra dispareja desnivelada o poco comp...

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