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B-TEC GmbH  •  Zunftweg 6-8  •  D-31303 Burgdorf / Ehlershausen  •  Tel.: +49(0)5085-97100-0  

Fax: +49(0)5085-97100-30  •  Email: [email protected]  •  www.btecsystems.de 

 

 

Table of Contents 

 
1. 

Important Information .................................................................................................................... 1 

1.1. 

Explanation of the Symbols ..................................................................................................... 1 

1.2. 

Operating Instruction .............................................................................................................. 1 

1.3. 

Liability and Warranty ............................................................................................................. 1 

1.4. 

Intended Use ........................................................................................................................... 2 

1.5. 

Requirements to be the Operator ........................................................................................... 2 

2. 

Safety Requirements ....................................................................................................................... 3 

2.1. 

General Safety ......................................................................................................................... 3 

2.2. 

Operational Safety ................................................................................................................... 3 

2.3. 

Hazards from Pneumatic Energy ............................................................................................. 5 

2.4. 

Suggestions for Operating Instructions ................................................................................... 5 

3. 

Approved Cleaning Agents .............................................................................................................. 6 

4. 

Technical Description of the Machine ............................................................................................. 7 

4.1. 

Technical Data ......................................................................................................................... 8 

4.2. 

Spare Part Names .................................................................................................................... 9 

4.3. 

Pneumatic Diagram ............................................................................................................... 10 

4.4. 

Spare Parts Ordering Numbers and Accessories ................................................................... 11 

5. 

Zone and Machine Classification according to ATEX ..................................................................... 12 

6. 

Requirements for the Installation Site .......................................................................................... 12 

7. 

Transport and Installation ............................................................................................................. 13 

7.1. 

Exhaust Ducting ..................................................................................................................... 13 

7.2. 

Compressed Air Connection .................................................................................................. 14 

7.3. 

Grounding / Earthing ............................................................................................................. 14 

8. 

Commissioning .............................................................................................................................. 15 

8.1. 

Containers for Cleaning Fluid ................................................................................................ 15 

8.2. 

Positioning of Containers and Hose Allocation ..................................................................... 15 

9. 

Working with the Machine ............................................................................................................ 16 

9.1. 

Operational Procedure .......................................................................................................... 16 

9.2. 

Adjusting Options .................................................................................................................. 18 

10. 

Care and Maintenance .............................................................................................................. 19 

11. 

Disposal ..................................................................................................................................... 19 

12. 

Troubleshooting ........................................................................................................................ 20 

13. 

Safety Inspection Checklist ........................................................................................................ 21 

 
 

 

 

 

 

V3.0 

Summary of Contents for UD-800

Page 1: ...49 0 5085 97100 0 Fax 49 0 5085 97100 30 Email info btecsystems de www btecsystems de ud 800 Washer Combination for Water Based Paint or Solvent Operating Manual and Test Log Book for Spray Gun Clean...

Page 2: ...This machine has been designed in accordance with the following regulations Machine directive 2006 42 EC ATEX directive 2014 34 EU Registered with PTB 0102 R No 05 ATEX D 116 ATEX description II 2G Ex...

Page 3: ...ved Cleaning Agents 6 4 Technical Description of the Machine 7 4 1 Technical Data 8 4 2 Spare Part Names 9 4 3 Pneumatic Diagram 10 4 4 Spare Parts Ordering Numbers and Accessories 11 5 Zone and Machi...

Page 4: ...machines are only to be used according to the intended used Im proper use of the machine can endanger the health of the operator 1 1 Explanation of the Symbols To directly draw attention to important...

Page 5: ...not immediately take all appropriate steps to mitigate the damage and give the supplier the possibility of remedying such defect 1 4 Intended Use This spray gun cleaning system may only be used for it...

Page 6: ...rictly The manufacturer recommends to strictly follow the occupational safety provisions rules and infor mation applicable in the respective country for using spray gun and part cleaning systems such...

Page 7: ...he machine is not used the door must always be closed for safety reasons The operator has to ensure that nobody else is in the working area of the machine Use only permitted solvents cleaning fluids s...

Page 8: ...country These operating instructions are therefore to be complemented by national regulations on accident prevention and environmental protection Give your employee e g the following information The...

Page 9: ...ct to be cleaned Suitability shall be ensured by the operator in preliminary tests The manufacturer and or supplier does not assume any liability for damages caused by these tests Acids are not permit...

Page 10: ...he machine has a strong exhaust suction system that switches on and off automatically as soon as the machine s door is opened or closed The machine is operated exclusively by pneumatic parts Figure 4...

Page 11: ...l min Acoustic emission Average level of acoustic emission 78 dB A Exhaust air flow rate Total at 0 2 m s 213 m h Machine dimensions per side Machine outside Width Height Depth Washing chamber total W...

Page 12: ...ose transparent E Roller valve for inside door or timer U 2 Corrugated hose grey G Button clean rinse V Brush with hose H Clean rinse nozzle W Hose for air flushing K Timer X Grounding cable L Compres...

Page 13: ...0 Page 10 Figure 4 4 4 3 Pneumatic Diagram Technical changes and errors reserved All pictures similar A 2 C E A 1 K 5 A 3 I 3 G C C K 4 K 3 K 1 B B H C F C J D I 1 Air connection plug L K 2 E Y 1 I 3...

Page 14: ...ed air connection plug 10000908 M Paint channel nozzle complete with pipe 10000420 N Cup holder complete 10000418 O Lid support fork 10000439 P Spray nozzle 10000429 Q Transport rolls unit consist out...

Page 15: ...n addition smoking is prohibited Temporary work causing igni tion sources must be approved in writing and appropriate additional safety measures must be applied e g remove all combustible materials fi...

Page 16: ...st ducts of spraying and drying cab inets In case the exhaust system conditions at the in stallation site require a longer exhaust air hose or the instructions in how to route the exhaust air system c...

Page 17: ...only dry and oil free air 7 3 Grounding Earthing The machine has a grounding earthing connection and may not be operated without being grounded The machine has a grounding earthing cable which needs...

Page 18: ...ith 30 litres fresh fluid See Figure 8 1 When refilling the fresh fluid ensure that the container for circulating liquid has a remaining capacity of 30 litres to prevent overflowing of liquid It is re...

Page 19: ...tops automatically Do not allow the doors to slam shut All doors must be handled carefully and with caution by the user Working with the automatic cleaning area of the machine see also Figure 4 1 Figu...

Page 20: ...c cleaning chamber and the main door Do not allow the doors to slam shut All doors must be handled carefully and with caution by the user 6 Set timer to 1 3 minutes The main cleaning cycle is activate...

Page 21: ...g the spray gun in the machine unscrew the lid from the cup and drain the remaining paint into a collecting container For example the B TEC collecting container for waste paint RST 01 The more thoroug...

Page 22: ...flow capacity in the drain It is recommended to use each function of the machine shortly at least once a day in order to avoid drying of the membranes inside the pumps and keeping the nozzles clean W...

Page 23: ...djuster s open Yes Connect com pressed air sup ply Close door properly until double ball catch snaps in No No Open flow ad juster s No Cleaning cycle doesn t start No cleaning fluid coming from the no...

Page 24: ...cleaner cabinet for leaks 8 Function test all control elements 9 Grounding Earthing 10 Function test of exhaust system 11 Function test roller valves Check for brittleness tight connections etc Result...

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