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Cleaning System ud-800                                                                                                                             Page 13 
 

7.

 

Transport and Installation 

The machine is delivered packed. Unpack the machine outside an explosive atmosphere and bring it 
to the installation site. Install the machine as described in the following sections. 

 

7.1.

 

Exhaust Ducting

 

 

The  exhaust  air  hose  must  be  integrated  in  the  ex-
haust  system  at  the  installation  site  and  must  be 
routed outdoors properly into the so-called "free air 
space". Place the exhaust air hose vertically, a mini-
mum  of  one  metre  for  optimal  function  of  the  ex-
haust system and stretch the hose as far as possible 
in order to avoid a reduced cross-section. In this way 
optimal exhaust suction will be achieved.  
Ensure that fumes are not directed into areas where 
people are likely to be. The exhaust air has to be led 
away safely. That means according to ATEX and espe-
cially not into flues serving furnaces or fireplaces and 
not into the exhaust ducts of spraying and drying cab-
inets. In case the exhaust system conditions at the in-
stallation site require a longer exhaust air hose or the 
instructions in how to route the exhaust  air system 
cannot  be  complied  with,  please  contact  an  ATEX-
ventilation  system  specialist  to  ensure  safe  opera-
tion. The power of the integrated air suction nozzle is 
limited to max. ca. 4 metres of ducting, depending on 
the route of ducts (corners, radii, height). An explo-
sion-proof exhaust fan is required for longer ducting. 
It’s  recommended  not  to  connect  the  machine  di-
rectly to a rigid pipe. Use at least 30-40 cm of the flex-
ible B-TEC exhaust hose to ensure that the machine 
can  be  relocated  or  repaired  conveniently  if  neces-
sary.  
 
Diameter of exhaust hose: Ø125 mm 

 

Figure 7-1

 

 
The exhaust air flow rate can be adjusted at the flow adjuster as needed depending on the length 
of the duct. 

 

Caution! Only use original B-TEC exhaust air 
hoses! Risk of fire! Do not use plastic hoses! 

 

- Technical changes and errors reserved. All pictures similar - 

m

in

. 1

0

0

0m

m

ca

. 3

0

-4

0

cm

Flexible B-TEC 
exhaust hose 

Rigid piping of 
customer 

Summary of Contents for UD-800

Page 1: ...49 0 5085 97100 0 Fax 49 0 5085 97100 30 Email info btecsystems de www btecsystems de ud 800 Washer Combination for Water Based Paint or Solvent Operating Manual and Test Log Book for Spray Gun Clean...

Page 2: ...This machine has been designed in accordance with the following regulations Machine directive 2006 42 EC ATEX directive 2014 34 EU Registered with PTB 0102 R No 05 ATEX D 116 ATEX description II 2G Ex...

Page 3: ...ved Cleaning Agents 6 4 Technical Description of the Machine 7 4 1 Technical Data 8 4 2 Spare Part Names 9 4 3 Pneumatic Diagram 10 4 4 Spare Parts Ordering Numbers and Accessories 11 5 Zone and Machi...

Page 4: ...machines are only to be used according to the intended used Im proper use of the machine can endanger the health of the operator 1 1 Explanation of the Symbols To directly draw attention to important...

Page 5: ...not immediately take all appropriate steps to mitigate the damage and give the supplier the possibility of remedying such defect 1 4 Intended Use This spray gun cleaning system may only be used for it...

Page 6: ...rictly The manufacturer recommends to strictly follow the occupational safety provisions rules and infor mation applicable in the respective country for using spray gun and part cleaning systems such...

Page 7: ...he machine is not used the door must always be closed for safety reasons The operator has to ensure that nobody else is in the working area of the machine Use only permitted solvents cleaning fluids s...

Page 8: ...country These operating instructions are therefore to be complemented by national regulations on accident prevention and environmental protection Give your employee e g the following information The...

Page 9: ...ct to be cleaned Suitability shall be ensured by the operator in preliminary tests The manufacturer and or supplier does not assume any liability for damages caused by these tests Acids are not permit...

Page 10: ...he machine has a strong exhaust suction system that switches on and off automatically as soon as the machine s door is opened or closed The machine is operated exclusively by pneumatic parts Figure 4...

Page 11: ...l min Acoustic emission Average level of acoustic emission 78 dB A Exhaust air flow rate Total at 0 2 m s 213 m h Machine dimensions per side Machine outside Width Height Depth Washing chamber total W...

Page 12: ...ose transparent E Roller valve for inside door or timer U 2 Corrugated hose grey G Button clean rinse V Brush with hose H Clean rinse nozzle W Hose for air flushing K Timer X Grounding cable L Compres...

Page 13: ...0 Page 10 Figure 4 4 4 3 Pneumatic Diagram Technical changes and errors reserved All pictures similar A 2 C E A 1 K 5 A 3 I 3 G C C K 4 K 3 K 1 B B H C F C J D I 1 Air connection plug L K 2 E Y 1 I 3...

Page 14: ...ed air connection plug 10000908 M Paint channel nozzle complete with pipe 10000420 N Cup holder complete 10000418 O Lid support fork 10000439 P Spray nozzle 10000429 Q Transport rolls unit consist out...

Page 15: ...n addition smoking is prohibited Temporary work causing igni tion sources must be approved in writing and appropriate additional safety measures must be applied e g remove all combustible materials fi...

Page 16: ...st ducts of spraying and drying cab inets In case the exhaust system conditions at the in stallation site require a longer exhaust air hose or the instructions in how to route the exhaust air system c...

Page 17: ...only dry and oil free air 7 3 Grounding Earthing The machine has a grounding earthing connection and may not be operated without being grounded The machine has a grounding earthing cable which needs...

Page 18: ...ith 30 litres fresh fluid See Figure 8 1 When refilling the fresh fluid ensure that the container for circulating liquid has a remaining capacity of 30 litres to prevent overflowing of liquid It is re...

Page 19: ...tops automatically Do not allow the doors to slam shut All doors must be handled carefully and with caution by the user Working with the automatic cleaning area of the machine see also Figure 4 1 Figu...

Page 20: ...c cleaning chamber and the main door Do not allow the doors to slam shut All doors must be handled carefully and with caution by the user 6 Set timer to 1 3 minutes The main cleaning cycle is activate...

Page 21: ...g the spray gun in the machine unscrew the lid from the cup and drain the remaining paint into a collecting container For example the B TEC collecting container for waste paint RST 01 The more thoroug...

Page 22: ...flow capacity in the drain It is recommended to use each function of the machine shortly at least once a day in order to avoid drying of the membranes inside the pumps and keeping the nozzles clean W...

Page 23: ...djuster s open Yes Connect com pressed air sup ply Close door properly until double ball catch snaps in No No Open flow ad juster s No Cleaning cycle doesn t start No cleaning fluid coming from the no...

Page 24: ...cleaner cabinet for leaks 8 Function test all control elements 9 Grounding Earthing 10 Function test of exhaust system 11 Function test roller valves Check for brittleness tight connections etc Result...

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