Aybey Elektronik AE-LIFT Series User Manual Download Page 29 | Manualshive

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S17

STOP SPEED

Min: 0.0 m/s

Max: 0.02 m/s

Default: 0.002 m/s

System accepts stop command when the system speed is below than [S17] parameter value. Be sure
that stop reference speed parameter [S18] is set properly.

S18

STOP SPEED REFERENCE

Min: 1

Max: 2

Default: 1

Reference speed of the stop speed [S17]. Options are:

[S18]

VALUE

DEFINITION

1

REAL SPEED Reference speed is the encoder speed of motor. Preferred in closed loop.

2

DRIVE

SPEED

Reference speed is the setpoint value of drive speed. May differs from real
speed.

F/7.5.5.02.95 R:1

26

AE-LIFT

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Summary of Contents for AE-LIFT Series

Page 1: ...AE LIFT AE LIFT AE LIFT AE LIFT MOTOR DRIVER MOTOR DRIVER MOTOR DRIVER MOTOR DRIVER USER MANUAL Version 1 1...

Page 2: ...tion Screens 16 5 3 4 Input Output Screens 17 SECTION 6 D L SE M LANGUAGE 18 SECTION 7 SERVICES 18 SECTION 8 PARAMETER SETTINGS 19 8 1 SPEED PARAMETERS 19 8 1 1 Speed Selection 19 8 1 2 Acceleration 2...

Page 3: ...are predefined for control inputs and outputs Brake coil and contactors are driven directly by device Error output reset input and output for early door open functions are standard in AE Lift motor dr...

Page 4: ...the device power is on Release minimum air gap on installation Minimum distances for up and down sides are 100 mm minimum distances for right and left sides are 50 mm as mentioned in Figure 1 1 Other...

Page 5: ...Nominal Motor Power 5 5 kW 7 5 hp 7 5 kW 10 hp 11 kW 15 hp 15 kW 20 hp 22 kW 30 hp Nominal Output Current 14 A 18 A 25 A 32 A 45 A Maximum Current Allowed Time 28 A 5 s 36 A 5 s 50 A 5 s 64 A 5 s 90...

Page 6: ...gure 2 1 Dimensions are listed in Table 2 2 and box installation holes are shown in Figure 2 2 Table 2 2 Mechanical Dimensions Driver Model H W D d1 d2 AEL05 AEL07 320 183 187 100 295 AEL11 350 183 19...

Page 7: ...32 A 40 A 63 A Input Power Circuit Breaker F4 Control Circuit 1 A Battery Circuit Breaker FBAT 16 A 16 A 25 A 25 A 32 A UPS Circuit Breaker FUPS 6 A 1000 VA UPS i in 8 A 1200 VA UPS i in 10 A 1500 VA...

Page 8: ...level of battery voltage must be 60V DC when battery is using for rescue operation supplier and C18 Rescue Direction is Command Direction Braking Resistor AEL05 AEL07 AEL11 AEL15 AEL22 Resistor Value...

Page 9: ...SECTION 4 ELECTRICAL CONNECTIONS and TERMINAL LIST 4 1 MOTOR DRIVER MAIN CONNECTIONS Figure 4 1 AE LIFT Main Connection Diagram F 7 5 5 02 95 R 1 6 AE LIFT...

Page 10: ...are shown in Figure 4 2 connections of gearless machine are shown in Figure 4 3 Figure 4 2 Induction Asynchronous Motor Geared Machine Connections Figure 4 3 Synchronous Motor Gearless Machine Connect...

Page 11: ...tors Due to contactor and ENB signal comes from different sources synchronization of the control achieved by MCF Contactor Feedback function as defined to programmable input I1 In this application no...

Page 12: ...main contactor starts to release however auxiliary contacts may still triggering ENB input In this scenario main contacts of contactor and driver output may be damaged REN relay is a must in Gearless...

Page 13: ...e of the device Detailed information about input terminals are listed in Table 4 2 and output terminals are listed in Table 4 3 Table 4 2 Control Circuit Input Terminals TERMINAL FUNCTION DEFINITION C...

Page 14: ...3A 4 7 ENCODER TERMINALS 4 7 1 Asynchronous Motor Connections of encoder cable to the terminals have to be established in closed loop control Terminals of encoder placed at the right side of the devic...

Page 15: ...Figure 4 8 Incremental Encoder Connections Figure 4 9 Connections of Simulation Outputs Between AE Lift and Control Panel F 7 5 5 02 95 R 1 12 AE LIFT...

Page 16: ...rent Encoder Models Check encoder supply voltage information before connection Do not connect or disconnect any terminal when the device drives motor Refer to supplier installation manual for other br...

Page 17: ...5 Table 4 5 Absolute Encoder Terminals TERMINALS EnDat SSI and BISS Encoder SinCos Encoder 5V 5V DC UP and UP Sensor Supply Voltage GND 0V DC UP and UP Sensor Supply Ground A A A A B B B B DT DATA DT...

Page 18: ...WARNING LEDS Table 5 1 Warning Leds COLOR DFEFINITION Yellow HATA ERROR This led works as an indicator of error mode Green DURUM STATUS This led works as an indicator of system run Led run frequency...

Page 19: ...creen displays by ESC button When ESC button hold pressed until 3 sec serial number and device power kW will display 5 3 3 1 Version Information Screen A E L i f t v 1 0 8 n 1 6 7 2 2 5 C 5 3 3 2 Seri...

Page 20: ...Every digit symbolizes one input output 0 means that the input output is passive and 1 means that input output is active Table 5 2 Definition of Input Output Screen INPUTS I Sequence No 1 2 3 4 5 6 7...

Page 21: ...ce is for authorized person User can use this menu to clear error logs reset counter and set to factory defaults that listed below Code Command 399 Erase all error messages 356 Reset Travel Counter 16...

Page 22: ...ed 8 1 1 Speed Selection S10 Acceleration 8 1 2 Acceleration S11 Acc Curve 1 8 1 2 Acceleration S12 Acc Curve 2 8 1 2 Acceleration S13 Deceleration 8 1 3 Deceleration S14 Deceleration Curve 1 8 1 3 De...

Page 23: ...5 m s Default 0 3 m s Inspection mode speed of motor S03 V3 SPEED MIDDLE SPEED Min 0 01 m s Max 5 m s Default 0 5 m s Middle speed of motor if more than one travel speed required S04 V4 SPEED NORMAL S...

Page 24: ...ration until reaches to S09 start speed Period of reach is assigned with T04 parameter Device drive with S09 speed while T05 period Then system accelerates with defined acceleration values to target s...

Page 25: ...eed value in parameter S02 0 1 1 V3 speed value in parameter S03 1 0 0 V4 speed value in parameter S04 1 0 1 V5 speed value in parameter S05 1 1 0 V6 speed value in parameter S06 2 Gray System accepts...

Page 26: ...the device In Figure 8 3 system receives a 1m s target speed command when stopping S10 value is the period of passing to target speed Lift reaches target speed in 2 5 seconds so the acceleration value...

Page 27: ...system receives stop command in 6th second when move in constant speed 0 9 m s S13 value is the period of passing to stop speed Lift reaches target speed in 8th seconds so the deceleration value is S...

Page 28: ...ans soft transition however lower ratios increases total motion periods S14 DECELERATION CURVE 1 Min 0 01 m s3 Max 1 m s3 Default 0 42 m s3 Curve value at the beginning of deceleration If value increa...

Page 29: ...nce speed parameter S18 is set properly S18 STOP SPEED REFERENCE Min 1 Max 2 Default 1 Reference speed of the stop speed S17 Options are S18 VALUE DEFINITION 1 REAL SPEED Reference speed is the encode...

Page 30: ...eceives motion command it activates main contactors over MC output System waits during T01 period for eliminating contactor mechanical delay and starts zero speed process to hold motor stationary Afte...

Page 31: ...celerates with the acceleration parameter T05 parameter is disabled if S09 parameter is set to 0 8 2 2 Timings on Stopping Stopping phase starts when the motor speed is below S17 parameter Motor hold...

Page 32: ...Parameters C14 DC Brake Level 8 3 3 Open Loop Control C15 Reserved C16 V f Boost Frequency 8 3 3 Open Loop Control C17 V f Boost Voltage 8 3 3 Open Loop Control C18 Rescue Direction 8 3 3 Rescue Opera...

Page 33: ...6 kHz 2 8 kHz 3 10 kHz 4 12 kHz 5 14 kHz 6 16 kHz Source of motor sound is carrier frequency User can adjust the noise of motor by C13 parameter Noise will be higher if value is less lower if value i...

Page 34: ...eedback and use in most of industrial processes It is a pre defined procedure of output refinement process Figure 8 10 is a typical PID motor speed control system e t is the difference between motor s...

Page 35: ...EED Kp Min 1 Max 200 Default 16 Kp coefficient in Zero speed control C04 ZERO SPEED Kd Min 1 Max 200 Default 20 Kd coefficient in zero speed control 8 3 2 2 Start Speed PI Control Device only performs...

Page 36: ...ter C10 HIGH SPPED Ti Min 0 ms Max 9999 ms Default 300 ms Ti coefficient when the system speed is higher than C12 parameter C11 PI LOW SPEED Min 0 m s Max 5 m s Default 0 3 m s When system speed is be...

Page 37: ...Max 100 Default 10 C14 parameter defines the DC brake level on startup and stopping Rotor stabled with DC brake before mechanical brake releasing on startup and after mechanical brake activating on s...

Page 38: ...UPS or battery and operate with speed S07 Rescue Speed VR AE Lift motor driver rescue mode activated by 1 Control circuit supply L N terminals must be supplied by 100 240 V AC 2 RSC input must be act...

Page 39: ...Figure 8 15 Battery Powered Rescue Circuit Diagram Figure 8 16 UPS Powered Rescue Circuit Diagram F 7 5 5 02 95 R 1 36 AE LIFT...

Page 40: ...st be at least 110V and the power is at least half power of the motor 1 EASY DIRECTION Device selects rescue motion direction Device test both directions and calculates motor currents and decide rescu...

Page 41: ...bel value M09 Motor Noload Current Set by user M10 Encoder Pulse Count Set from encoder label value M11 Motor Rs Automatically set by tuning process M12 Motor Ls Automatically set by tuning process M1...

Page 42: ...om motor label If not the formula of the pole calculation is below Number of Poles 120 x f d Here f frequency Hz d Rpm value rpm Example Determine the number of poles which frequncy f is 50Hz and rpm...

Page 43: ...6 COMMAND DIRECTION 1 FWD UP 2 FWD DOWN M17 ENCODER DIRECTION Min 1 Max 2 Default 1 This parameter changes the precedence of encoder channels Change this parameter only if there is a fault in zero spe...

Page 44: ...s Error 17 Brake Error Connection diagram of contacts are drawn in Figure 8 17 8 6 PROGRAMMABLE OUTPUTS AE Lift has extra 2 programmable outputs O1 and O2 Informations about contacts are listed in Tab...

Page 45: ...ing process By up arrow tuning process will start and after 30 seconds system completed process if no fault occurs After process release motor contactors if controlled by control panel Set these param...

Page 46: ...1 Main Menu Screen D 2 E R R O R L O G S 9 1 2 Error Log Screen 0 1 0 3 O V E R C U R R E N T 9 1 3 Error Detail Screen 1 O V E R C U R R E N T T 1 0 0 B 4 9 1 4 Error Detail Screen 2 S 0 1 2 I 3 2 4...

Page 47: ...ck encoder coupling 07 MOTOR DIRECTION ERROR Motor direction is opposite to encoder direction Phase sequence U V W may reverse Replace U and V phases or Encoder Direction M17 08 COMMUNICATION ERROR Er...

Page 48: ...as MCF 17 BRAKE ERROR BRF input is not activated during T02 period a Be sure that brake contactor is KF working properly b Be sure that mechanical brake is working properly c Check connection and func...

Page 49: ...arameter Edit Save Load Transfer Observing motion graphic and save it to a file Driver output current voltage torque save option during motion Error log analyzing and save to a file Observing all term...

Page 50: ...5 S12 Acc Curve 2 m s3 0 01 1 0 33 0 33 0 33 0 33 S13 Deceleration m s2 0 01 1 0 5 0 5 0 5 0 5 S14 Dec Curve 1 m s3 0 01 1 0 42 0 42 0 42 0 42 S15 Dec Curve 2 m s3 0 01 1 0 25 0 25 0 25 0 25 S16 Decel...

Page 51: ...10000 300 300 300 C09 High Speed Kp 0 1 100 4 4 4 C10 High Speed Ti ms 0 10000 300 300 300 C11 PI Low Limit m s 0 5 0 3 0 12 0 12 C12 PI High Limit m s 0 5 0 6 0 6 0 6 C13 Carrier Frequency 1 6 2 2 2...

Page 52: ...80 M07 Motor Cos Value 0 1 1 0 85 0 85 0 85 0 85 M08 Motor Poles 2 64 4 4 4 16 M09 Motor Noload Current 10 100 35 35 35 35 M10 Encoder Pulse Count ppr 100 5000 1024 1024 2048 M11 Motor Rs Ohm 0 1 10 0...

Page 53: ...ANNEX2 AE LIFT SPEED TIME DIAGRAM F 7 5 5 02 95 R 1 50 AE LIFT...

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