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Troubleshooting

20

Symptom

Possible Causes

Solutions

Morticer will not start

1. Fuse blown or circuit breaker
    tripped. 

Replace fuse or reset circuit breaker

2. Cord damaged.

Replace the power cord by a qualified 
electrician.

Overload kicks out frequently

1. Extension cord too light or too long.  1. Replace with adequate size cord.

2. Chisel and bit in poor condition
    (dull or broken).

2. Clean or replace the chisel and bit.

3. Timber is too wet. 

Dry timber before cutting.

Bit does not come 
up to full speed

1. Extension cord too light or too long.  1. Replace with adequate size cord.

2. Low current. 

2. Consult a qualified electrician.

3. Motor not wired for correct voltage. 

3. Check motor name plate for
    correct wiring or consult a qualified 
    electrician.

Morticer makes 
unsatisfactory cuts

1. Dull hollow square chisel and bit. 

1. Sharpen or replace the chisel and
    bit.

2. Gum or pitch on the chisel and bit. 

2. Remove the chisel and bit and clean  
    using “Axcaliber Blade and Bit
    Cleaner Code 951145” .

3. Gum or pitch on the worktable or
    fence causing an un-square cut

3. Clean the worktable and fence as 
    described above.

4. The chisel and bit was not correctly
    set.

4. Make sure the entire assembly is 
    correctly held with proper clearance
    of 2mm-5mm.

The work starts to burn

1. Dull chisel and bit.

1. Sharpen or replace the chisel and 
bit.

2. The bit has worn out or is broken.

2. Replace the worn bit with a new 
one.

The drill bit is down drilling

1. The bit is worn out or broken. 

1. Replace the worn bit with a new
    one.

2. The bit is not sharp enough. 

2. Sharpen the bit.

3. The drill bit has come loose in
    the chuck. 

3. Tighten the drill chuck with the key
    provided.

The machine vibrates

1. Damaged chisel bit.

1. Replace the damaged bit with a
    new one.

2. Stand on uneven floor. 

2. Reposition on flat level surface. 
    Fasten to floor if possible.

Summary of Contents for 501208

Page 1: ...MT25 Floor Standing Morticer Code 501208 AT M 22 04 2014 REF 508305...

Page 2: ...source Electric Co Ltd No 155 Zhuzhou Road Qingdao 266101 China Model Number MT25 Manufactured Qingdao Capital Resource Electric Co Ltd is in compliance with the standards determined in the following...

Page 3: ...l extension cables across wet areas Check that the mains power supply is earthed Regularly check the mains lead and plug for damage Ensure that a fuse of the correct amperage is fitted to the plug Ens...

Page 4: ...en selected Do not operate machinery or power tools when tired or under the influence of alcohol drugs or certain medicines WHEN USING MACHINES ALWAYS WEAR SUITABLE EYE PROTECTION EAR DEFENDERS AND DU...

Page 5: ...se Read the manual thoroughly familiarising yourself with the correct safety operating and maintenance procedures before proceeding further The machine and cabinet are both supplied fully assembled so...

Page 6: ...y NOTE DO NOT OVERTIGHTEN see figs 07 08 09 Fig 05 Lever coupling Teeth Teeth Chuck Compartment Open the chuck access door by removing the Hex screw and placing it safely aside Remove the transport pa...

Page 7: ...e Table clamp Table operating wheel Push operating wheel to engage the gears to move the table from left to right Clamp wheel Table Transverse gib strip adjusting screws and locking nuts Pull wheel ou...

Page 8: ...cal adjustment NVR ON OFF Switch shroud Depth stop plate A Depth ring collar B and clamping handle C The depth stop plate can be repositioned to give a second specific depth Rack and pinion rise and f...

Page 9: ...d to accommodate different sizes of timber Table adjustment locking nuts A Table adjustment screws A collar stop bar B Collar stop block C Table clamp positioning holes Gear engaged to move the table...

Page 10: ...chisel in place by nipping tight the grub screw see fig 12 Fig 11 12 Setting the Chisel Auger Clearance Traditional morticers normally had a cross pin in the auger mounting mandrel to prevent the aug...

Page 11: ...ring the chisel as close to the table as possible set a square against the back fence and set the side of the chisel against the square and clamp tight Remember to have the chip ejection slot in the c...

Page 12: ...Head Adjustment The morticer s head has a independent adjustment to improve the correct leverage depth WARNING DISCONNECT THE MORTICER FROM THE MAINS SUPPLY BEFORE CONTINUING WARNING THE MORTICERS HE...

Page 13: ...lace the two bolts and washers and tighten see figs 19 20 21 Table Clamp Adjusting the Table Fig 19 20 21 The work table can be adjusted from back to front and from left to right by the operating the...

Page 14: ...ad screw Table Distance Stops To the rear of the worktable there are two collar stops to set a required distance for repetitive work Loosen the collar clamping handle A and slide the collar B along th...

Page 15: ...lar of the chisel and the locating face on the machine then bring the bit up so that the cutting part is hard against the base of the chisel and then tighten up the shank of the bit in the chuck The s...

Page 16: ...base will fit machine bases from 610mm to 860mm and take a weight of 540kg WARNING DISCONNECT THE MORTICER FROM THE MAINS SUPPLY BEFORE CONTINUING After long periods of use if you notice a degree of s...

Page 17: ...the slide play has been eliminated tighten the three locking Hex bolts E on the column to secure the setting D C F E General Maintenance WARNING DISCONNECT THE MORTICER FROM THE MAINS SUPPLY BEFORE CO...

Page 18: ...Maintenance 18 General Maintenance Light Lubricate Lubricate...

Page 19: ...re are any deviations in the chisel we recommend using the multi flute conical reamer sharpening set code 700173 with the appropriate size pilot piece just a few turns removes a tiny amount of metal f...

Page 20: ...el and bit 1 Sharpen or replace the chisel and bit 2 Gum or pitch on the chisel and bit 2 Remove the chisel and bit and clean using Axcaliber Blade and Bit Cleaner Code 951145 3 Gum or pitch on the wo...

Page 21: ...Exploded Diagram List 21...

Page 22: ...1 50 Key 1 51 Connecting Bend 1 52 Spring 1 53 Washer 1 54 Hex Socket Head Screw M6 18 1 55 Roll Pin 6 40 1 56 Operating Lever 1 57 Rubber Grip 1 58 Pan HD Screw M5 10 4 59 Rear Cover 1 60 Pan HD Scr...

Page 23: ...Wiring Diagram 23...

Page 24: ...product including original blades or abrasives The Axminster guarantee is available on Hobby Trade Industrial Engineer AirTools CNCTechnology Series machines It s probably the most comprehensive FREE...

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