Axminster Trade MJ12-1600 MKII Manual Download Page 40 | Manualshive

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Routine Maintenance

40

3. Remove the fixing that secures the extractor housing
assembly, see figs 137-138-139 place them safely aside
and lower housing assembly down to the floor.

Fig 137-138-139

4. Remove the side panel (9), see fig 140 this gives access
to the motor saw assembly. Loosen the tensioning bolt
(a) on the motor housing to loosen the belt tension, see
fig 141.

Fig 140

Fig 141

5. Remove the belt from the pulleys and check the
condition of the belt. If there are signs of fraying or
stretching replace with a new one.

6. Place the new belt over the two pulleys and insert the
belt groove into the grooves on the pulleys, see fig 142-
143-144. Turn the belt by hand to make sure the belt has
seated down properly then re-tension the belt.

a

9

Cap head bolt

Cap head screw

Cap head bolts

Fig 142-143-144

Pulley grooves

Drive belt

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Summary of Contents for MJ12-1600 MKII

Page 1: ...Code 505150 AT M 06 02 2015 REF 508469 MJ12 1600MKII Panel Saw ...

Page 2: ...del with a high torque 2 2kW output mtor a deeper section cast iron table all welded chassis and a cast iron rip fence holder Constructed in cast iron with welded heavy gauge steel and fitted with a 1 600mm alloy extrusion sliding table it is robust and stable for everyday use The good sized deep section cast iron main table is fitted with a cast iron extension table giving a combined surface of 8...

Page 3: ...ight Hand Table Support Leg 8 1 No Saw Assembly Side Panel 9 1 No Right Hand Cast Iron Table 10 1 No Right Hand Pressed Steel Table 11 1 No Rear Extension Table 12 1 No Sliding Table Extension Assembly 13 1 No Flexible Hosing with Clamps 14 1 No Operating Wheel Handle for Saw Tilt 15 1 No Table Mitre Fence 16 1 No Crown Guard and Hose Assembly 17 Fixings Comprising 18 2 No Screw Drivers A 1 No Loc...

Page 4: ...What s Included 4 1 3 4 2 5 6 8 7 Box 1 ...

Page 5: ...What s Included 5 9 10 11 12 13 Box 1 14 15 16 17 ...

Page 6: ...What s Included 6 Box 1 Box 2 A B C D E F G H I J 18 19 20 21 22 23 24 ...

Page 7: ...HILDREN balanced not reaching etc If the work you are carrying out is liable to generate flying grit dust or chips wear the appropriate safety clothing goggles gloves masks etc If the work operation appears to be excessively noisy wear ear defenders If you wear your hair in a long style wearing a cap safety helmet hairnet even a sweatband will minimise the possibility of your hair being caught up ...

Page 8: ...attempt to rip freehand always use the guiding facility of the rip fence It is perfectly acceptable to support guide and feed the timber with your hands whilst ripping stuff of some length however as you approach the blade ensure that the push stick is to hand and that you use it Remember the emphasis of the push should be between the blade and the fence and close to the fence Use your free hand t...

Page 9: ...ng over the extraction and secure in position with the ring clamp see fig 04 Fig 02 03 Fig 01 PLEASE NOTE The panel saw comes 80 assembled in order to reduce the footprint of the machine for packaging several items are dismounted from the machine and need to be re affixed please check all the boxes packets etc to make sure that all the parts have been accounted for Having unpacked the boxes please...

Page 10: ... washer Threaded hole 5 Position the side panel 9 to the side of main saw assembly 0 and secure in place with the cap head screws and washers you removed earlier see figs 09 10 Fig 09 10 9 Cap head screw washer 6 Locate the hand wheel 15 Remove the Phillips screw and washer from the drive shaft and place aside Insert a square key into the machined slot on the drive shaft and slide the hand wheel 1...

Page 11: ...3 Place a straight edge across both tables and check they are level with each other see fig 16 If there is any deviation between the tables adjust the four grub screws below each M8 bolt see fig 17 Fig 16 NOTE Make small adjustments clockwise to raise the table and anticlockwise to lower the table checking as you go moving the straight edge across the tables until they are perpendicular Once you a...

Page 12: ...d lightly secure with the fixings you removed earlier see fig 20 21 Fig 20 21 7 Place a straight edge across the tables as before adjust the table support leg 8 as described in step 6 until the pressed steel table 11 is level with the cast iron table 10 see fig 22 23 Once satisfied tighten all the bolts Fig 22 23 8 11 Rip Fence Put to hand the rip fence rail shaft 20 rip fence 21 rip fence scale 2...

Page 13: ...ition see fig 27 Fig 27 24 Inner nut Scale slot 4 Find the rip fence control assembly 2 and slide the assembly onto the fence rail shaft 20 see fig 28 NOTE The control assembly has a locking pin be careful that it does not drop out when mounting the assembly see fig 29 Fig 28 29 Locking pin 2 20 5 Release the clamping handle on top of the control assembly 2 which releases tension on the clamping b...

Page 14: ...e fig 33 34 Main tables T slot Sliding Table You will require the following the sliding table extension support arm 1 sliding table assembly 19 sliding table fence 23 sliding table Extension 13 mitre fence 3 for sliding table Workpiece clamp shaft 22 and Workpiece support shoe 4 1 Remove the four T bolts nuts and washers from the angled support brackets on the main saw 0 place safely aside see fig...

Page 15: ...g arm 1 slot the extension support column 13 onto the supporting arm pin see fig 42 Line up the two T bolts on the extension table with the T slots to the side of the sliding table and slide on the extension table see fig 43 Lock the extension table in place with the two lift and shift handles see fig 44 5 Slide the operating handle I into the T slot from the right hand side to the front of the sl...

Page 16: ...ger threaded pin into one of the pre drilled holes to the corners of the table extension 13 Insert the other between the centre column of the table then replace the clamping knob and handle see fig 49 50 51 Don t tighten at this point 8 Lift up the 90 stop located to the corners of the extension table push the fence up against the stop see fig 52 53 Using a 90 square place it against the fence Fig...

Page 17: ...upporting arm pin 1 to raised or lower the extension table 13 see fig 58 Once level tighten the nuts on the supporting pin Fig 57 58 Fig 60 61 10 Locate the Workpiece support shoe 4 insert the T bolt into the T slot to the left side of the sliding table 19 slide the shoe on and clamp in place with the clamping knob see fig 60 61 62 Fig 62 Continues Over 4 90 Square T Slot T Bolt Out feed roller Ca...

Page 18: ...ssembly into the pre drilled hole to the front of the sliding table 19 Replace the nut and tighten using the supplied spanners see fig 65 66 Fig 65 66 13 Pull out and twist the locking knob into the outer position move the table and lower the pin until it engages into the inner hole thus locking the table in position see figs 67 68 Fig 67 68 Inner locking hole locking pin G Scale Mitre fence stop ...

Page 19: ...o the side of the machine to lock the table in position see fig 71 6 Threaded bolt Fig 73 19 4 Position the straight edge so it s across the main saw table 0 and the rear extension table see fig 74 Beneath the rear table adjust the two height adjusting grub screws see fig 75 until both tables are level with each other Tighten the two bolts to securely clamp the table in position see fig 76 Fig75 7...

Page 20: ... attach the crown guard to the correct position in the riving knife to allow the crown guard to cover the blade see fig 79 Slot the hose down into the support bracket B see fig 81 and re attach the hose to the dust extraction moulding to the rear of machine see fig 82 Fig 81 82 Pin Locking Knob for Rise Fall Wheel Main Saw Mitre Fence Locate the locking pin knob F and screw the knob into the centr...

Page 21: ...Machine Footprint 21 2 900mm 1 440mm 1 620m m 1 Metre extension ...

Page 22: ... table extension Workpiece support shoe Out feed roller Telescopic extension Rear extension table Hose support bracket Flexible hose Right hand table support leg Push stick 45 degree operating handle Rip fence scale Blade Rear Extension Table Right Hand Table Right Hand Extension Table 3 200mm Sliding Table Extension Table ...

Page 23: ...y Rip fence clamp Right hand cast iron table Right hand extension table Sliding table fence Right hand table support leg Rip fence rail shaft Clamp assembly Table locking knob Extension table support leg Sliding table support leg Foot Dust extraction outlet Main table mitre fence Table joiner Rear extension table Extension table scale NVR switch Emergency stop Rip fence clamp Riving knife Micro ad...

Page 24: ...fferent angle Distance stop assembly Loosen the lift shift handle to reposition the stop Sliding table mitre fence with overhead clamp A Fence angle clamp B Overhead clamp C For fine adjustment turn the adjusting knob A Extension table 90 degree stop Rip fence scale A Mitre fence scale A Mitre fence stop B A B C B A A A A C D ...

Page 25: ... sliding table if slide play movement is apparent Riving knife clamping nut Riving knife assembly Crown guard mounting slots A graduation lines B for the size of blade fitted Extension table angle adjusting bolts Angle support bracket for sliding table assembly Rise and fall cap head screws A Support bracket clamping bolts B Inner cover micro switch C B A A B A B B A D ...

Page 26: ...or and saw assembly Saw blade tensioning bolt for drive belt Rip fence assembly Clamping handle A Micro adjuster B Rip fence and Clamping handle C NOTE Raise the clamping handle to operate the micro adjuster Main saw table height adjusting bolts one to each corner beneath the table 22 work clamp Scoring blade drive belt Saw tilt mechanism Motor hold down bolts Saw blade drive belt A B Adjuster loc...

Page 27: ...egrees Saw scale set to 45 degrees Saw assembly set at 90 degrees Saw tilt scale A Scale pointer B Rise and fall operating wheel A and clamping knob B NVR ON OFF switch assembly A Emergency stop shroud B press down to stop the machine A B B A A B OFF Button ON Button ...

Page 28: ...ription 28 Sliding extension table and fence assembly Table extension lift and shift clamping handle 45 degree operating wheel Sliding table locking knob Sliding table extension scale Micro adjuster locking grub screw Pull Twist ...

Page 29: ...adjust the collar in small increments until the bade is perpendicular with the table Nip up the collar to lock the setting Reset the pointer if required Fig 86 3 Set the angle of the saw to 45 degrees place a mitre square up against the blade and check it is 45 with the table If adjustment is required loosen the grub screws on the 45 stop collar on the saw assembly see fig 87 adjust the collar in ...

Page 30: ... the main blade see fig 92 Once aligned re tighten the adjuster lock Steel rule Fig 92 Adjuster lock B Check that everything that should be tight is tight saw blade guard rise and fall lock mechanism fence clamps etc Replace the crown guard assembly 1 Raise the blade to its maximum height slacken the lift and shift handle A and the steel pin by loosening the clamping knob B see fig 93 Slide the fe...

Page 31: ...from one side and adjust until the gap is set between 1 2 to 2mm repeat the procedure for the opposite side see fig 103 Table Clearance Fig 101 Locking pin knob 2 Slide the nose of the fence the black tongue up to the blade check the parallelity of the sliding table movement by sliding the table forward and checking the tongue blade are still in contact or that the movement has not jammed the tong...

Page 32: ... Table Height Place a straight edge across both tables see fig 106 loosen the two clamping bolts on the support brackets beneath the sliding table see fig 107 and adjust the rise full cap head screws until the sliding table 19 is level with the main saw table 0 see fig 108 Once level re tighten the bolts to secure in position NOTE Check that the sliding table is still level with the main table as ...

Page 33: ...tion line for the size of blade fitted is level with the sliding table surface retighten the nut and replace the inner guard Fig 111 NOTE Make sure you replace the inner guard over the micro switch see fig 112 otherwise the panel saw will not run Fig 112 Inner guard Riving knife clamping nut Blade inner micro switch Rip Fence 1 Lift up the clamping handle and slide the rip fence up against the bla...

Page 34: ...EFORE CONTINUING 1 Regulate the cutting height by raising or lowering the rise and fall control hand wheel A Lock the blade in place by turning the rise fall control handle lock B see fig 116 2 Adjust the rip fence C to the desired position by loosening the rip fence clamping handle D see fig 117 Re clamp to lock the fence 3 Check that the room is well lit 4 Use the extension table fence when cutt...

Page 35: ...he machine NOTE During operation if you notice a build up of saw dust stop the machine and follow the instructions below 2 Once complete turn off the saw wait until the saw comes to a complete stop before removing the workpiece 3 Wait until the saw has stopped and disconnect the machine from the mains supply 4 Move the sliding table 19 to one side using a vacuum cleaner clean out any build up of d...

Page 36: ...k and read the information work sheet on the safe working practices see image below HSE Health and Safety Executive Start the saw by pressing the ON button on the NVR switch wait until the saw is at full speed if everything sounds and feels O K carefully guide a test workpiece safely through checking there is no build up of dust If all is OK turn off the saw wait until the saw comes to a complete ...

Page 37: ...4 Remove the cap head screw with the Hex key H remember left hand thread Remove the saw plate washer and the saw blade and place to one side see fig 127 5 Now is a good time to give the interior of the machine the dust extraction channels etc a thorough clean see fig 128 Fig 127 128 Saw plate washer Cap head screw 6 Check the new blade for damage missing teeth sharpness etc Fit the new blade ensur...

Page 38: ...blade once by hand to check it spins freely and replace the crown guard When everything is satisfactory reconnect the machine to the mains supply 9 Give the machine a test run i e quick ON OFF to ensure everything is O K If everything is satisfactory continue to use the panel saw Fitting Scoring Blade Shims Saw plate washer Cap head screw Blade locking bar Hex key Scoring blade The scoring blade c...

Page 39: ...everal months of use if you notice the sliding table shows signs of slide play movement follow the instruction below WARNING DISCONNECT THE MACHINE FROM THE MAINS BEFORE CONTINUING WARNING DISCONNECT THE MACHINE FROM THE MAINS BEFORE CONTINUING 1 Pull the sliding table locking knob towards you and slide the table to the side exposing the cap head screws beneath see 134 Fig 134 Cap head screw 2 Adj...

Page 40: ... motor housing to loosen the belt tension see fig 141 Fig 140 Fig 141 5 Remove the belt from the pulleys and check the condition of the belt If there are signs of fraying or stretching replace with a new one 6 Place the new belt over the two pulleys and insert the belt groove into the grooves on the pulleys see fig 142 143 144 Turn the belt by hand to make sure the belt has seated down properly th...

Page 41: ... If you find there is fraying or stretching replace the belt 4 Place the new belt over the pulley as shown in fig 145 and re tension with the tension pulley Turn the belt by hand to make sure the belt has seated down properly Fig 145 146 Drive belt Belt tension pulley 5 Replace the side panel 9 reconnect the machine to the mains give the machine a test run i e quick ON OFF to ensure everything is ...

Page 42: ...Wiring Diagram 42 Single Phase ...

Page 43: ...9 Taping screw ST4 2x20 A 20 Saw base frame A 21 Main switch A 22 Cover switch box A 23 Plastic plate A 24 Strain relief A 25 Switch box A 28 Washer 4mm A 29 Pan head screw M4x12 A 30 Hold screw push stick A 31 Push stick A 32 Internal guard A 36 Angle bracket A 37 Pan head screw M4x10 A 38 Angle bracket A 39 Pan head screw M4x50 A 40 Limit switch A 41 Hex nut M4 A 42 Allen screw M6x12 ...

Page 44: ...Exploded Diagram Parts List 44 Diagram List B ...

Page 45: ...ob hold down B 37 End cap fence B 38 Fence mitre gauge B 39 Hex head screw M8x16 B 40 Upper support B 41 Allen screw M8x25 B 42 Disc insert B 43 Lower support B 44 Adjustable disc B 51 Scew guide B 52 Taping screw ST4 2x12 B 53 End cap sliding panel B 54 Allen screw M5x8 B 55 Sliding panel set B 56 End cap sliding panel B 57 Stop plate B 58 Stop plate B 59 Sunk head screw M6x18 B 60 T lock plate B...

Page 46: ...Exploded Diagram Parts List 46 Diagram List C ...

Page 47: ...Exploded Diagram Parts List 47 Diagram List C2 Continues Over ...

Page 48: ... 54 Washer C 55 Spacer C 56 Spacer C 57 Circle ring C 58 Thrust bearing C 59 Washer C 60 Pin C 61 Circle ring 326 C 62 Roll pin 5X28 C 63 Set screw M6X8 C 64 Roll pin A6X8 C 65 SetscrewM8X12 C 66 Bearing 6002 C 67 Lock nut M6 C 68 Set screw M8X12 C 69 Washer 8mm C 70 Hex head screw M8X12 C 71 Circle ring A20 C 72 Circle ring C 73 Hex head screw M6X12 C 74 Hex nut M8 C 75 Pan head screw M6X12 C 76 ...

Page 49: ... 20 D 7 L type aluminum locking shaft D 8 Handle D 9 Handball D 10 Slide block D 11 Retaining rings for shafts ɸ 20 D 12 Slide block shaft D 13 Thread bushing D 14 Washer M5 D 15 Countersunk head screw M5X16 D 16 The locking block mandrel D 17 Inner six angle locking D 18 Locking block D 19 Side guide D 20 Screw D 21 Nut D 22 Track scale D 23 The scale fixing plate D 24 Countersunk head screw M5X1...

Page 50: ...Exploded Diagram Parts List 50 Diagram List E ...

Page 51: ...Stop collar E 37 Bearing 6202 E 38 Shaft swing arm E 39 Hex screw M8x50 E 40 Thin nut M16 E 41 Support swing arm E 42 Hex screw M8x30 E 43 Hex screw M 10x25 E 44 Sunk head screw M6x12 E 45 T nut extension fence E 46 Lock plate E 47 T block E 48 Scale E 49 End extension fence E 50 Carriage bolt M6x38 E 51 Screw guide E 52 Flip stop base E 53 Knurled knob E 54 Spring flip stop E 55 Set screw E 56 Sp...

Page 52: ...Exploded Diagram Parts List 52 Diagram List G ...

Page 53: ... 14 Front rail G 15 Square head screw M8x25 G 16 Extension table G 17 Steel extension table G 18 Hose clamp 30mm G 19 Dust hose 30mm dia x3240mm G 20 Dust hose support G 21 Washer 6mm G 22 Hex screw M6x20 G 23 Hex nut M6 G 26 Adjustable disc G 27 Lower support G 28 Disc insert G 29 Allen screw M8x25 G 30 Upper support G 31 Taping screw ST4 2x12 G 32 Washer 4mm G 33 Right end cap front rail G 34 T ...

Page 54: ...escription H 1 Mitre gauge knob H 2 Washer 6mm H 3 Mitre gauge base H 4 Indicator H 5 Screw H 6 End cap Gauge fence H 7 Gauge fence H 8 Sunk head screw M5x8 H 9 Roller gauge H 10 Carriage bolt M6x32 H 11 Mitre gauge rod H 12 Washer 6mm H 13 Knurled nut ...

Page 55: ...Notes 55 ...

Page 56: ...l product including original blades or abrasives The Axminster guarantee is available on Hobby Trade Industrial Engineer AirTools CNCTechnology Series machines It s probably the most comprehensive FREE guarantee ever buy with confidence from Axminster So sure are we of the quality we cover all parts and labour free of charge for three years Look for the icon and put your trust in Axminster No regi...

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