Axi STS 6000-P35 Instruction, Operating, & Maintenance Manual Download Page 1

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STS 6000-P35 INSTRUCTION,

OPERATING, & MAINTENANCE MANUA L

Enclosed Programmable Automated

Fuel Polishing System

1.239.690.9859

AXI.International

AXInternational

AXIFuel

1.877.425.4239 Toll Free

www.AXI-International.com

Summary of Contents for STS 6000-P35

Page 1: ...INSTRUCTION OPERATING MAINTENANCE MANUAL Enclosed Programmable Automated Fuel Polishing System 1 239 690 9859 AXI International AXInternational AXIFuel AXIFuel 1 877 425 4239 Toll Free www AXI Intern...

Page 2: ...R ALARM FEATURES 11 INITIAL START UP COMMISSIONING CHECKLIST 11 Gauge venting accuracy 11 OPERATION 11 Emergency Stop 11 System Operation 12 Programming the Timer 12 Fuel Line Leak 13 Stabilizing and...

Page 3: ...r test runs significantly accelerate the fuel polymerization and degradation proc ess by returning fuel that has been compromised by heat and pressure back to the tank Potential liabilities can easily...

Page 4: ...liant 710 only Stablized Fuel up to 12 mo Added Lubricity Improved Combustion Lower Emissions Improved Fuel Economy Extended Engine Life Extended Filter Life Removes Prevents Carbon Build Up Prevents...

Page 5: ...Memory backup to retain program memory during power outages System Solenoid control switch Auto Off Manual weatherproof key operated Alarm Reset weatherproof push button Power available indicator Sys...

Page 6: ...during shipping may cause physical or electrical problems Immediately report or note any damages also concealed ones to the shipper CHECKLIST o If the packing crate shows signs of damage inspect the S...

Page 7: ...ed connect the external pump shut down input terminal see wiring diagram and follow the specifications provided in the electrical wiring diagram to disable pump e g remote shut down remote pump contro...

Page 8: ...rom the suction line of the engine If that is not possible appropriate valves must be installed to completely separate the STS 6000 from the engine fuel system to prevent any possible interference wit...

Page 9: ...ped INITIAL START UP COMMISSIONING CHECKLIST GAUGE VENTING ACCURACY After shipment pointer of gauges may not rest at zero due to internal case pressure buildup caused by temperature variations Accurac...

Page 10: ...the ESC button 5 Select Stop and press OK 6 Select Yes use down arrow key and press OK 7 Select Setup use down arrow key and press OK 8 Select Clock and press OK 9 Select Set Clock and press OK 10 Us...

Page 11: ...AND OPTIMIZING FUEL QUALITY We recommend treating the fuel with the AXI INTERNATIONAL Fuel Catalyst AFC 705 This will enhance and accelerate the tank cleaning process by breaking down and dissolving e...

Page 12: ...is operating properly o the user supplied remote circuit breaker is in the Off position and o that all sources of power are isolated from the unit o Proceed only after this has been verified and prop...

Page 13: ...an processed filtered product or a suitable solvent A nonmetallic bristle brush will help to remove caked on debris Rinse the housing and unit cover with a clean solvent and dry with soft lint free wi...

Page 14: ...time Always use two of same type filter elements never mix two different kinds or micron ratings 1 Turn key switch to the OFF position make sure pump will not turn on 2 Close the inlet and outlet bal...

Page 15: ...ed 7 Primary filter water separator plugged Rapid pump wear 1 Pipe strain on pump causing bind 2 Worn pump motor coupler 3 Pump has been run dry or with insufficient fuel 4 Plumbing on inlet side not...

Page 16: ...t limited to improper installation or location in a harsh corrosive or saltwater environment 5 Failures resulting from attachments accessory items and parts not sold by AXI International 6 Repairs by...

Page 17: ...odel number serial number and a detailed explanation of the problem you are experiencing The Customer Service Representative may at the discretion of AXI International arrange for a Field Engineer to...

Page 18: ...lement 5 Micron FBO 60357 Micro filter element 10 Micron FBO 60341 Micro filter element 25 Micron Secondary Filter WB 3 3 Micron Water Block spin on filter cartridge WB 10 10 Micron Water Block spin o...

Page 19: ...side Diameter JB Junction Box HG Inches of Mercury L Lamp L E D Light Emitting Diode LFF Loss of Flow Relay LFL Low Fuel Level Relay LPR Low Pressure Relay MDB Main Distribution Block MDS Main Disconn...

Page 20: ...tomated enclosed fuel maintenance systems mobile fuel polishing systems compact fuel maintenance systems fully integrated day tank systems fuel transfer systems fuel conditioners Tier 4 compliant fuel...