Axi MTC-X Instruction, Operating And Maintenance Manual Download Page 33

33

REV0303MTCX010318

AXI SYSTEMS WARRANTY - LIMITED WARRANTY

AXI International makes every effort to assure that its products meet high quality and durability standards and expressly warrants the products described herein 

against defects in material and workmanship for a period of one (1) year from the date of purchase. This warranty is not intended to supplant normal inspection, 

care and service of the products covered by the user, and shall not obligate AXI International to provide free service during the warranty period to correct breakage, 

maladjustment, or other dif culties arising out of abuse, misuse, or improper care and maintenance of such products. Our express warranty is subject to the following 

terms and conditions:

This warranty shall only extend to and is only for the benefit of original purchaser(s), or end customer(s) who use the products covered hereby and subject to the terms 

and conditions herein. This warranty is not an on-site warranty. Travel requests will be at the discretion of AXI International. Defective systems and ancillary products 

will require a return authorization number and shipping to AXI International’s factory in Fort Myers, FL. Any warranty claim received by AXI International after one (1) 

year from the date of purchase will not be honored even if it is claimed that the defect occurred prior to one (1) year from the date of purchase. Claims outside of this 

one (1) year period, and for claims not listed within, payment, repair, or service will be awarded at the sole and exclusive discretion of AXI International.

This Warranty shall NOT apply to the following:

1. Damage or deterioration caused by normal wear and tear.

2. Failures caused by any external cause or act of God, such as accident, collision, theft, vandalism, riots, wars,  re, freezing, lightning, earth-quakes,    

windstorms, hail, volcanic eruptions,  oods, tornados or hurricanes.

3. Failures due to alterations, adjustments, unauthorized changes to the product(s), neglect or improper storage, repair and/or maintenance.

4. Failures due to abuse or application of the product(s) for uses other than for which it/they are designed or intended by AXI International, including but    

not limited to, improper installation or location in a harsh, corrosive or saltwater environment.

5. Failures resulting from attachments, accessory items, and parts not sold by AXI International.

6. Repairs by any party other than those authorized by AXI International.

7. Failures resulting from user’s delay in making the product available for inspection by AXI International after notifying AXI International of a potential    

product problem. 

8. Cosmetic damage, discoloration, rusting, corrosion or scratches from applied paint.

9. Replacement of consumables such as, but not limited to, fuses, lamps,  lters, etc.

10. Additional expenses for repair after normal business hours, i.e., overtime or holiday labor rates.

11. Expenses for rental of equipment during downtime and/or performance of warranty repairs.

12. Expenses related to investigating performance complaints and/or troubleshooting where no manufacturing defect is found.

In addition to the limitations above, this warranty shall not apply to products (1) which have been tampered with, altered or repaired by anyone other than AXI 

International without the express prior written consent of AXI International (2) which have been installed improperly or subject to misuse, abuse, accident, negligence 

of others, improper operation or maintenance, neglect or modi cation, or (3) which have had the serial number altered, defaced or removed.

The liability of AXI International under this warranty is limited to the repair or replacement of the defective product. AXI International assumes NO LIABILITY for labor 

charges or other costs incurred by any purchaser incidental to the service, adjustment, repair, return, removal or replacement of products. AXI INTERNATIONAL 

ASSUMES NO LIABILITY FOR ANY GENERAL , SPECIAL, INCIDENTAL, CONSEQUENTIAL, CONTINGENT OR OTHER DAMAGES UNDER ANY WARRANTY, 

EXPRESS OR IMPLIED, OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE, WITH THE RESPECT TO THE PRODUCTS 

COVERED BY THIS WARRANTY POLICY, EXCEPT AS EXPRESSLY PROVIDED FOR HEREIN. AXI INTERNATIONAL ASSUMES NO LIABILITY FOR ANY 

GENERAL, SPECIAL, INCIDENTAL, CONSEQUENTIAL, CONTINGENT OR OTHER DAMAGES EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF

AXI INTERNATIONAL’S NEGLIGENCE. NO EMPLOYEE, AGENT, REPRESENTATIVE OR DISTRIBUTOR IS AUTHORIZED TO MAKE ANY WARRANTY ON 

BEHALF OF AXI INTERNATIONAL OTHER THAN THE EXPRESS WARRANTY PROVIDED FOR HEREIN.

AXI International reserves the right at any time to make changes in the design, material, function and specifications of its products. Any such changes shall not obligate 

AXI International to make similar changes in such products that were previously manufactured.

To the fullest extent permitted by law, any claims against AXI International are limited to the remedies as expressly set forth in this warranty and any other further 

claims, such as but not limited to, compensation for any damage incurred other than to the AXI International product, are hereby excluded.

Warranty Claim Procedure

To make a claim under this warranty, please call AXI International at +1-239-690-9589 or 1-877-425-4239, and provide: Name and location where unit was purchased, 

the date and receipt of purchase, model number, serial number, and a detailed explanation of the problem you are experiencing. The Customer Service Representative 

may, at the discretion of AXI International, arrange for a Field Engineer to inspect your system. If the inspection reveals a defect covered by its limited warranty, AXI 

International will either repair or replace the defective parts or products. AXI International assumes no liability, if upon inspection, AXI International or its representative 

determines that there is no defect or that the damage to the system resulted from causes not within the scope of this limited warranty and customer shall be 

responsible standard rates incurred by AXI International, as established from time to time by AXI International.
For service and sales, please contact AXI International:

AXI International  |  5400 Division Drive Fort Myers, FL 33905

Tel: +1-239-690-9589  |  Toll Free: +1-877-425-4239  |  Fax: +1-239-690-1195

Email: [email protected]  |  Internet: www.axi-international.com

Summary of Contents for MTC-X

Page 1: ...TION OPERATING AND MAINTENANCE MANUAL Tank Cleaning and Fuel Restoration System 1 239 690 9589 AXI International AXInternational AXIFuel AXIFuel 1 877 425 4239 Toll Free www AXI International com REV0...

Page 2: ...ioning Compact Industrial Design Locking Cam and Groove Connections Built In Spill Containment Tray Single Discharge Port For Easy Use Auto Filter Drain For No Spillage Differential Filter Monitoring...

Page 3: ...tional com Pre Filter Vessel Clamp is Optional Isolation Ball Valve Suction Port Cam and Groove Pre Filter Drain Port Fine Filter Differential Gauges Fine Filter 2 Pump Motor Spill Tray Fine Filter 1...

Page 4: ...missioning Initial Startup Preparations General Tank Cleaning Procedure AFC Fuel Additive After Tank Cleaning Procedure Filter Configuration System Operation Operating Procedure Phase1 Phase2 Phase3 P...

Page 5: ...ave a flash point below 100 F 37 8 C e g gasoline alcohol etc Flow Rate Outline Dimensions Enclosure System Weight Operating Temperature Electrical Pump Motor Fuel Conditioner Inlet Outlet s 26 GPM 15...

Page 6: ...otally Enclosed Fan Cooled with thermal overload protection Service Factor 1 00 Pre Filter Water Separator Drain valve on the bottom Final Filter Down to 1 nominal 3 absolute and 3 water blocking spin...

Page 7: ...damages also concealed ones to the shipper Checklist If the packing crate shows signs of damage inspect the system for damage Check the entire system for damage that could indicate mechanical or elec...

Page 8: ...same operation Thesystemisdesignedasa fuel oildialysissystem thatcirculatesandcleansfuel oilbypumpingitfromthetank processing it through the MTC X and returning it back to the tank The system can als...

Page 9: ...nd keeping a before and after bottom tank sample for show tell purposes to demonstrate the improvement of fuel color clarity and opacity AFC Fuel Additive The use ofAXI InternationalAFC 705 710 FuelAd...

Page 10: ...cumulating in the tank The water eliminators will absorb and remove any water from condensation or other sources Preventing water accumulation eliminates microbial growth and the need for toxic biocid...

Page 11: ...y using single filter and then flow through filter 2 When the system is in Fine Filtration Mode utilizing two 2 filters it is important to install the filters in the correct order The higher micron ra...

Page 12: ...have water drained before using a water block filter Table 1 1 Filter Configuration Table Configuration High Particulate Content High Particulate Water Content Low Particulate High Water Content Sing...

Page 13: ...l through the fine filtration spin on filter s In this mode the user has the option to use a single spin on filter and void a filter or two spin on filters in series see Figure 2 1 Filter configuratio...

Page 14: ...iverter valve and operational modes 6 Ensure the accessory selection valve is in the OFF position 7 Ensure Inlet Ball valve is open and start system 8 Drain the water and sludge from the bottom of the...

Page 15: ...on the bottom of the pre filter vessel Figure 2 5 and 2 6 When all water and sludge is removed shut down system and close inlet ball valve Repeat these steps until all water and sludge is removed 9 1...

Page 16: ...uired cleanliness 1 Keep the diverter valve in Bypass Mode position 1 2 Place the return line in the tank at the farthest point of the tank from the suction hose secure discharge hose Figure 3 1 Note...

Page 17: ...re filter vacuum gauges the water sight glass on the prefilter and the two differential gauges The differential gauges will provide an indication of how clogged the spin on filters are and when they s...

Page 18: ...re Before turning on the pump make sure the entire suction side of the MTC system suction hose separator plumbing pump strainer etc is primed and filled with oil diesel fuel Running the pump dry could...

Page 19: ...eparator to make sure all of the fluid can be drained from the system Opening the valves and the air purge valve will allow fuel to flow down and out of both hoses into the tank Pump Check pump for le...

Page 20: ...ry inHG to Pounds per Square Inch PSI divide the inches of Mercury by 2 i e 12inHG 6psi Pressure Side of Pump Clog in line Smaller hose than recommended Some types of flow meters Clogged spin on filte...

Page 21: ...spin on filter becomes clogged shut the system down and drain the water from the pre filter vessel Close the drain ball valve on the pre filter when complete Figure 6 1 2 With hoses still connected a...

Page 22: ...ng up the accessory suction tube white transparent tube connected to pre filter vessel drain port will be visible Figure 6 4 6 When the flow in the accessory suction tube decreases and starts to be mo...

Page 23: ...1 Make sure the pump is turned off and place an appropriate container under the drain valve located on the pre filter vessel 2 Open the drain valve under the pre filter vessel Use the air purge valve...

Page 24: ...d from the tank The water block filters are used to remove entrained and emulsified water from the fuel Saturation of the water block filter will cause the pressure drop over the filter to increase Wh...

Page 25: ...or 2 Place a fuel waste container below the drain valve at the bottom of the pre filter vessel 3 Open the drain valve located under the pre filter vessel Figure 8 1 4 Close after visible sediment part...

Page 26: ...access vanes Figure 8 3 Note Plumbing may not require removal for vane change 7 Loosen and remove the top 4 screws from the pump with a 4mm hex tool Figure 8 4 Figure 8 3 Plumbing branch Before After...

Page 27: ...ws evenly ensuring screws are just tight enough to compress the o ring without pinching the rotor 11 Before priming the pump run the pump to listen for the rotor pinching The sound would be similar to...

Page 28: ...into pump head for storage Pump Replacement In order to replace the pump the spin on filters must be removed Follow the instructions in the Filter Drain section before removing spin on filters 1 Remo...

Page 29: ...ure 10 1 2 Place the AFC container into the leak basin Figure 10 2 3 Remove cap and place the injection accessory suction line into the AFC container 4 Calculate the proper dosing and add the specifie...

Page 30: ...only to assist in adding AFC into fuel tank Replacement Filter Chart Figure 10 3 Accessory selector for filter draining and additive injection MAINTENANCE PRIMARY INSPECTION OVERVIEW SYSTEM COMPONENT...

Page 31: ...exceeding their flash point presents explosion and fire hazards WARNING Care must be taken not to operate the pump with either the suction inlet or discharge outlet lines closed or obstructed If the...

Page 32: ...gged Pressure gauge in red area or more than 20 25 PSI with clean or new filter element installed 1 Restriction on discharge side too high 2 Head on discharge side too high 3 Check filter for water sa...

Page 33: ...manufacturing defect is found In addition to the limitations above this warranty shall not apply to products 1 which have been tampered with altered or repaired by anyone other than AXI International...

Page 34: ...king FF 10 10 spin on filter cartridge not water blocking FF 25 25 spin on filter cartridge not water blocking FFZ 3 X Glass 3 Absolute spin on filter cartridge not water blocking WB 3 3 water blockin...

Page 35: ...35 REV0303MTCX010318 NOTES...

Page 36: ...ne of solutions include enclosed mobile and compact fuel management systems partial and fully enclosed day tanks pump sets fill stations Tier 4 fuel additives centralized system monitoring and other t...

Reviews: