English
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About This Documentation
These instructions contain important information for the safe and appropriate assembly and
commissioning of the product.
O
Read these instructions carefully, especially “Notes on Safety”, before you start working with
the product.
Additional documentation
O
Read and follow the operating instructions for the MU1 maintenance unit and the filter.
O
Also follow the instructions for the other system components.
O
Furthermore, observe general, statutory and other binding rules of the European and
national laws, as well as the valid regulations in your country to protect the environment and
avoid accidents.
Presentation of information
Warnings
In this document, there are warning notes before the steps whenever there is a danger of
personal injury or damage to equipment. The measures described to avoid these hazards must
be observed.
Structure of warnings
Meaning of the signal words
Symbols
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Notes on Safety
The product has been manufactured according to the accepted rules of current technology. Even
so, there is a risk of injury or damage if the following general safety instructions and the specific
warnings given in this instruction manual are not observed.
O
Read these instructions completely before working with the product.
O
Keep these instructions in a location where they are accessible to all users at all times.
O
Always include the operating instructions when you pass the product on to third parties.
Intended use
The product is exclusively intended for installation in a machine or system or for combination
with other components to form a machine or system. The product may only be commissioned
after it has been installed in the machine/system for which it is intended.
Use is permitted only under the operating conditions and within the performance limits listed in
the technical data. Only use compressed air as the medium.
The product is technical equipment and is intended for professional use only.
Intended use includes having read and understood these instructions completely, especially
“Notes on Safety”.
Personnel qualifications
All tasks associated with the product require basic mechanical, electrical, and pneumatic
knowledge, as well as knowledge of the respective technical terms. In order to ensure
operational safety, these tasks may only be carried out by qualified personnel or an instructed
person under the direction of qualified personnel.
Qualified personnel are those who can recognize possible hazards and institute the appropriate
safety measures, due to their professional training, knowledge, and experience, as well as their
understanding of the relevant conditions pertaining to the work to be done. Qualified personnel
must observe the rules relevant to the subject area.
General safety instructions
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Observe the valid local regulations in the country of use to protect the environment and avoid
workplace accidents.
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Only use AVENTICS products that are in perfect working order.
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Examine the product for obvious defects, such as cracks in the housing or missing screws,
caps, or seals.
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The warranty will not apply if the product is incorrectly assembled.
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Do not place any improper mechanical loads on the product under any circumstances.
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Product warnings and information must be legible, i.e. not covered by paint, etc.
Safety instructions related to the product and technology
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Lay cables and lines so that they cannot be damaged and no one can trip over them.
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Do not operate the product in aggressive ambient air (i.e. solvent gases).
SIGNAL WORD
Hazard type and source
Consequences of non-observance
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Measures to avoid hazards
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor or moderate
injuries.
Operation may be impaired if this information is disregarded.
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Delivery Contents
The delivery contents include:
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1 pressure regulator or filter pressure regulator according to order
(optionally: pressure gauge enclosed separately)
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Operating instructions
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About This Product
Pressure regulators and filter pressure regulators are components of maintenance units.
Pressure regulators and filter pressure regulators serve to reduce the applied system pressure
to a maximum, regulated working pressure. Filter pressure regulators are compact units and
also serve to coarsely filter the compressed air.
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Assembly, Commissioning, Operation
Assembling the W01 mounting elements
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See Figure
.
Mounting the pressure gauge
1.
Rotate the pressure gauge into the pressure gauge thread until the compression ring is
completely screwed into the thread (14 mm open-end wrench).
2.
Align the pressure gauge by rotating it by a max. ¾ turn back or forth.
Max. tightening torque: 7 – 8 Nm.
During commissioning
O
Let the product acclimatize for several hours before commissioning; otherwise, water may
condense in the housing.
O
Make sure that all electrical and pneumatic connections are either used or covered. Only
commission the product after it has been completely installed.
Setting the pressure
1.
Loosen the counter nut (
b
).
2.
Turn the tommy screw (
a
) to set the desired pressure.
3.
Re-tighten the counter nut (
b
).
Selecting an output for RGS 0821302026
You can choose between the left and right outputs (
b
). Close off the unused connection with a
protective cap (
d
).
Connecting a silencer to the RGS 0821302026
A silencer can be connected to pressure regulator 0821302026: see
(
e
).
Assembling the W01 mounting elements
O
See Figure
.
CAUTION
Danger of injury if assembled under pressure or voltage!
Assembling when under pressure or voltage can lead to injuries and damage to the product
or system components.
O
Make sure that the relevant system part is not under voltage or pressure before you
assemble the product.
O
Protect the system against being switched on.
Sudden surge in pressure during start-up!
If no SSU filling unit is used, the system will suddenly be under pressure during start-up. This
could cause dangerous and sudden cylinder movements.
O
When starting up a system, make sure that the cylinders are in their end position. For
cylinders not in the end position, make sure they do not present any danger.
System is operating under pressure!
Incorrect installation could damage the maintenance unit/device and cause serious injury.
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Before start-up, check that all connections, ports, and maintenance devices have been
correctly installed.
If the pressure gauge was ordered separately, the compression ring is supplied as a
separate part.
O
Mount the compression ring on the pressure gauge.
O
If the pressure gauge is not used, the blanking screw must be screwed into the
regulator and sealed.
W01
1
2
5
5
5
W01
AVENTICS
| Serie MU1 (-RGS, -FRE) | R412018517–BDL–001–AB | English
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