Autoquip PLTC-58120, Installation, Operation And Service Manual

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1. Introduction And Warranty ............................................................................................................ 4
1.1 Introduction ................................................................................................................................. 4
1.1.1 Identification .......................................................................................................................... 4
1.1.2 Inspection .............................................................................................................................. 4
1.1.3 Planned Maintenance Program ............................................................................................. 4
1.2 Responsibility Of Owners/Users .................................................................................................. 4
1.2.1 Deflection .............................................................................................................................. 4
1.2.2 Inspection & Maintenance ..................................................................................................... 5
1.2.3 Removal From Service .......................................................................................................... 5
1.2.4 Repairs ................................................................................................................................. 5
1.2.5 Operators .............................................................................................................................. 5
1.2.6 Before Operation ................................................................................................................... 5
1.2.7 During Operation ................................................................................................................... 5
1.2.8 Modifications Or Alterations................................................................................................... 5
1.3 Warranty ..................................................................................................................................... 6
2. Specifications ................................................................................................................................. 7
2.1 Model Specifications ................................................................................................................... 7
2.2 Lift Specifications ........................................................................................................................ 8
2.3 Load Capacity ............................................................................................................................. 8
2.4 Unbalanced Loading ................................................................................................................... 8
2.5 Pump Pressure ........................................................................................................................... 8
2.6 Lift Duty ...................................................................................................................................... 8
3. Safety .............................................................................................................................................. 9
3.1 Safety Signal Words ................................................................................................................... 9
3.2 Installation ................................................................................................................................... 9
3.3 Operation .................................................................................................................................... 9
3.4 Hydraulics ................................................................................................................................. 10
3.5 Maintenance ............................................................................................................................. 11
3.6 Modifications ............................................................................................................................. 11
3.7 Labels ....................................................................................................................................... 12
4. Installation .................................................................................................................................... 15
4.1 Remote Power Unit Installation ................................................................................................. 15
4.2 Power Unit Wiring ..................................................................................................................... 15
4.2.1 Contractor Remote Power Unit ............................................................................................ 15
4.2.2 Heavy Duty Remote Power Unit .......................................................................................... 15
4.3 Pit Installation ........................................................................................................................... 16
4.4 Surface Installation ................................................................................................................... 21
4.5 Shimming And Anchoring Lift To Concrete ................................................................................ 21
4.6 Bridge Lifting Chain Installation
– Steel Bridge .......................................................................... 22
4.7 Bridge Lifting Chain Installation
– Aluminum Bridge .................................................................. 23
4.8 Bridge Winch Installation
– Steel Bridge ................................................................................... 24
4.9 Bridge Winch Installation
– Aluminum Bridge ............................................................................ 25
4.10 Pit Modification & Installation for Mechanical Wheel Chock ...................................................... 26
4.11 Accordion Skirt Installation ........................................................................................................ 27
5. Operation ...................................................................................................................................... 28
5.1 Raise And Lower Lift ................................................................................................................. 28
5.2 Raise And Lower Bridge (hydraulic) .......................................................................................... 28
6. Maintenance ................................................................................................................................. 29
6.1 Maintenance Device ................................................................................................................. 29
6.2 Routine Maintenance ................................................................................................................ 31
6.2.1 Every Day Or 10 Hours Of Operation .................................................................................. 32
6.2.2 Every Month Or 100 Hours Of Operation............................................................................. 32
6.2.3 Every Year Or 1000 Hours Of Operation ............................................................................. 32
6.2.4 Oil Requirements ................................................................................................................ 33
6.2.5 Oil Capacity ......................................................................................................................... 33