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4 Maintenance
4-5
4
4.1 Maintenance Schedule
4.1-1 Wrapper
General Rule
To avoid the production delay and losses follow up with the setting
instructions to achieve the good throughput condition.
Note!
Autopack as a supplier holds all the valuable information & spare parts
aiming to support our valuable customer needs.You are requested to contact
us in case you need help.
Weekly
a) Drain water from the Air Service unit (ASU) water filter.
b) Check welding bar for residues of polymer. clean with a piece of cloth while the
bar is hot. Should the bar need more frequent cleaning inspect the teflon
coating for damage. Replace if necessary.
Monthly
a) Check oil level in the ASU lubricator fill in with the recommended pneumatic oil.
If the oil consumption rate is faster check the screw adjustment for reducing the
dosing quantity. For slow operating machines (up to 5 packs per minute) the
feed should be 1 drop/15 operations. Machines operating at a faster rate
should receive 1 drop/40 operations. As a starting point for oil feed adjustment,
turn the adjusting screw clockwise to the end, then back off 1.4 to 1/2 turn.
b) Un-clip the Anvil Bar and check teflon shield as well as the silicon rubber strip
for signs of wear or damage. In most cases there will be remains of
polyethylene film if the teflon has worn of from the fibreglass substrate.
c)
Remove the pusher assembly cover and lubricate the pusher linear bearings
with machine oil.
d) Check all film rollers for free spinning in order to keep the tension and free
movement on film pathways.
Every 3 months
a) Inspect the cutting edge of the knife for any damage and teflon coating.
Replace if such is evident.
Note!
Maximum life expectancy is 6 to 12 months.
b) Unclip the anvil bar and change the teflon shield. Inspect the silicon rubber strip
if it has a deep (1mm) grove along the centre change the same.
Note!
Maximum life expectancy on the teflon shield is from 1-6 months and for
silicon rubber from 2-6 months, this depends on the speed of operation and
thickness of film.
Summary of Contents for 45TLW20VL
Page 4: ...1 2 1 Introduction 1 This page intentionally left blank...
Page 6: ...1 4 1 Introduction 1 This page intentionally left blank...
Page 11: ...2 1 2 2 Safety precautions...
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Page 26: ...2 16 2 Safety precautions 2 This page intentionally left blank...
Page 27: ...3 1 3 3 Installation...
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Page 30: ...3 4 3 Installation 3 This page intentionally left blank...
Page 37: ...4 1 4 4 Maintenance...
Page 38: ...4 2 4 Maintenace 4 This page intentionally left blank...
Page 51: ...4 Maintenance 4 15 4 Figure 01 Example of Function Code Data Changing Procedure...
Page 55: ...4 Maintenance 4 19 4 To move cylinder unlock screw 4...
Page 56: ...4 20 4 Maintenace 4...
Page 57: ...4 Maintenance 4 21 4 4 7 Knife Replacement...
Page 58: ...4 22 4 Maintenace 4 4 8 Welding Bar Heater Assembly Replacement...
Page 66: ...4 30 4 Maintenace 4...
Page 67: ...4 Maintenance 4 31 4...
Page 68: ...4 32 4 Maintenace 4...
Page 69: ...4 Maintenance 4 33 4...
Page 70: ...4 34 4 Maintenace 4...
Page 71: ...5 1 5 5 Electrical Components...
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Page 79: ...5 Electrical Components 5 9 5 5 2 Electrical system description 5 2 1 Safety system...
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Page 86: ...5 16 5 Electrical Components 5 5 4 Electrical Component 5 4 1 Wrapper Top view Side view...
Page 91: ...6 1 6 6 Spare Parts...
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Page 94: ...6 4 Assembly drawing WEL13261 Graphic ID WEL13261 eps Parent Drw WEL13261 dwg KNIFE ASSEMBLY...
Page 98: ...6 8 Assembly drawing SHRINK TUNNEL SPARE PARTS...
Page 100: ...6 10 Assembly drawing Electrical Spear parts Wrapper...
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Page 104: ...6 14 Assembly drawing Electrical Spear parts Tunnel...
Page 107: ...7 1 7 7 Human Machine Interface...
Page 108: ...7 2 7 HMI operation 7 This page intentionally left blank...
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Page 119: ...8 1 8 8 Diagrams Drawings...
Page 120: ...8 2 8 Diagrams Checks 8 This page intentionally left blank...
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