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6 Vision Sensor Program [Vision Master]

© Copyright Reserved Autonics Co., Ltd.

Examples of pass/fail in the brightness inspection



Registering template of the inspection target
(mean brightness: 181 / pass range: 166 to 196)



Passed brightness (alignment applied)



Failed brightness

(Reduced ROI area brightness) (Below mean brightness of ROI area)

Summary of Contents for VG Series

Page 1: ...n Sensors VG Series Thank you for purchasing an Autonics product This user manual contains information about the product and its proper use and should be kept in a place where it will be easy to access www autonics com ...

Page 2: ...ii Copyright Reserved Autonics Co Ltd ...

Page 3: ... Reserved Autonics Co Ltd iii Preface Thank you for purchasing an Autonics product This user manual contains information about the product and its proper use and should be kept in a place where it will be easy to access ...

Page 4: ...uced in either part or whole without permission This programming manual is not provided as part of the product package Please visit our home page www autonics com to download a copy The manual s content may vary depending on changes to the product s software and other unforeseen developments within Autonics and is subject to change without prior notice Upgrade notice is provided through our homepa...

Page 5: ...s Symbol Description Supplementary information for a particular feature Failure to follow instructions can result in serious injury or death Failure to follow instructions can lead to a minor injury or product damage An example of the concerned feature s use 1 Annotation mark ...

Page 6: ...ollow this instruction may result in damage on eyes Do not connect repair or inspect the unit while connected to a power source Failure to follow this instruction may result in fire Check connections and connect cables Failure to follow this instruction may result in fire Do not disassemble or modify the unit Failure to follow this instruction may result in fire Use the unit within the rated speci...

Page 7: ...contact with water dust and oil It may cause malfunction When changing the light or filter use the assembly tool and observe installation instruction When the sensor is not used for a long time separate the power cable to store When connecting network connection must be operated by technical expert In the following case disconnect the power supply immediately It may cause fire or product damage Wh...

Page 8: ...Caution during Use viii Copyright Reserved Autonics Co Ltd ...

Page 9: ...1 3 2 Bracket 21 3 2 1 Bracket A BK VG A 21 3 2 2 Bracket B BK VG B 21 3 3 Cable 22 3 3 1 Power I O cable 22 3 3 2 Ethernet cable 22 4 Connections 23 4 1 Power I O Cable M12 12 pin connector 24 4 1 1 Input 25 4 1 2 Output OUT0 to OUT3 25 4 2 Ethernet Cable M12 8 pin RJ45 connector 26 5 Installation 27 5 1 Working Distance and FOV by Effective Focal Length 28 5 2 Installation of Vision Sensor 29 5 ...

Page 10: ...een Layout 48 6 5 1 Menu 50 6 5 2 Toolbar 53 6 6 Setting Menu 57 6 6 1 Network 57 6 6 2 Camera 60 6 6 3 Input 66 6 6 4 Output 71 6 6 5 Work Group 75 6 6 6 Inspection 79 6 7 Inspection 82 6 7 1 Alignment 83 6 7 2 Brightness 87 6 7 3 Contrast 89 6 7 4 Area 91 6 7 5 Edge 93 6 7 6 Shape comparison 96 6 7 7 Length 98 6 7 8 Angle 100 6 7 9 Diameter 102 6 7 10 Object counting 105 6 7 11 Color identificat...

Page 11: ...olor counting Flexible response to changing work environment by setting 32 work groups 64 inspection items for each work group Easy work group managing and parameter setting Through vision sensor program Vision Master it is available to copy or save work group saved in vision sensor to PC or work group saved in PC to vision sensor Real time monitoring of inspection result Through vision sensor pro...

Page 12: ...1 Product Instruction 12 Copyright Reserved Autonics Co Ltd 1 2 Accessory and sold separately 1 2 1 Overall configuration diagram ...

Page 13: ...oad vision sensor program Vision Master Before using the product please check whether all accessories above are included If there is a damaged or missing accessory please contact Autonics sales team or retailer Please refer to the model name below when purchasing the lost accessory Assembly tool Bracket A ASST VG BK VG A ...

Page 14: ...ed light another type of lights are sold separately Color filter FL R VG red FL G VG green FL B VG blue FL IC VG infrared blocking Polarizing filter FL P VG window FL RP VG red FL GP VG green FL BP VG blue FL ICP VG infrared blocking Power I O cable CID 2 VG length 2m CID 5 VG length 5m CID 10 VG length 10m CLD 2 VG length 2m CLD 5 VG length 5m CLD 10 VG length 10m ...

Page 15: ... VG length 5m CIR 10 VG length 10m CLR 2 VG length 2m CLR 5 VG length 5m CLR 10 VG length 10m Protection cover Bracket B P96 M12 1 BK VG B Protection cover protects unused connectors from foreign substances When installing the protection cover please tighten the cover with hand Vision panel APC 1011 ...

Page 16: ...M 04 W 8 E Items Description Item V Vision sensor Type G General inspection Image element M Mono CMOS C Color CMOS Resolution pixel 04 752 480 Light W White R Red G Green B Blue Effective focal length 8 8mm 16 16mm 25 25mm Communication E Ethernet TCP IP 1 Light can be purchased separately ...

Page 17: ...bracket B Power I O connector Connect the power I O cable Ethernet connector Connect the Ethernet cable It is for TCP IP communication Focus adjuster After fixing vision sensor adjust focus by rotating the focus adjuster Indicators Indicator Color Descriptions POWER Power indicator Green LED Turns ON when power is supplied LINK Ethernet connection indicator Green LED Turns ON when vision sensor is...

Page 18: ...1 Product Instruction 18 Copyright Reserved Autonics Co Ltd ...

Page 19: ...nap Image filter Preprocessing external filter color filter polarizing filter Image element 1 3 inch mono CMOS 1 3 inch color CMOS Resolution 752 480 pixel Camera frame per second 1 Max 60fps Shutter Global shutter Exposure time 20 to 10 000us Light ON OFF method Pulse Color White red green blue Trigger mode External trigger internal trigger free run trigger Input Signal Rated input 24VDCᜡ 10 Type...

Page 20: ...humi 35 to 85 RH storage 35 to 85 RH Protection structure IP67 IEC standard Material Case aluminum lens cover focus adjuster polycarbonate cable polyurethane Accessories Assembly tool bracket A mounting screw 2 Sold separately Light color filter polarizing filter power I O cable Ethernet cable bracket B protection cover vision panel Approval ᜢ ᜣ Weight 4 Approx 415g approx 273g Approx 416g approx ...

Page 21: ...3 Dimensions Copyright Reserved Autonics Co Ltd 21 3 Dimensions 3 1 Body unit mm 3 2 Bracket 3 2 1 Bracket A BK VG A 3 2 2 Bracket B BK VG B ...

Page 22: ...served Autonics Co Ltd 3 3 Cable unit mm 3 3 1 Power I O cable 1 CID Series 2 CLD Series L m 2m 5m 10m Please refer to the cable length 3 3 2 Ethernet cable 1 CIR Series 2 CLR Series L m 2m 5m 10m Please refer to the cable length ...

Page 23: ...4 Connections Copyright Reserved Autonics Co Ltd 23 4 Connections Use the product which of power supply is 24VDC When selecting a product please refer to Autonics selection guide ...

Page 24: ...e Bit 0 Work group change Clock Alarm cleared 5 Pink IN1 Work group change Bit 1 Work group change Data 6 Yellow IN2 Work group change Bit 2 Encoder Up counter Quadrature A 8 Gray IN3 Work group change Bit 3 Encoder Down counter Quadrature B 11 Gray Pink COMMON COMMON 7 Black OUT0 Inspection completion inspection result external light trigger alarm camera busy changing work group completed 9 Red O...

Page 25: ...ved Autonics Co Ltd 25 4 1 1 Input 1 External trigger input TRIG Work group change input IN0 to IN3 Alarm cleared IN0 to IN3 2 Encoder input IN2 IN3 4 1 2 Output OUT0 to OUT3 1 NPN open collector output 2 PNP open collector output ...

Page 26: ...o Ltd 4 2 Ethernet Cable M12 8 pin RJ45 connector Pin arrangement M12 8 pin Cable color RJ45 Pin No Signal Pin No Signal 6 RX White Orange 1 TX 4 RX Orange 2 TX 5 TX White Green 3 RX 8 TX Green 6 RX 1 White Blue 5 7 Blue 4 2 White Brown 7 3 Brown 8 ...

Page 27: ... Vision Master to PC Connecting vision sensor and PC Setting network from Vision Master Adjusting vision sensor focus Running Vision Master and activating the Focusing Guide function in the camera setting menu Adjusting focus with focus adjuster 5 1 Working Distance and FOV by Effective Focal Length 5 2 Installation of Vision Sensor 6 3 1 System requirements 6 3 2 Installation of the program 6 3 5...

Page 28: ...tive focal length Working distance 50 100 200 300 400 500 600 700 800 900 1 000 8mm FOV 16 32 64 96 129 161 193 255 257 289 322 Horizontal axis H 27 54 108 163 217 271 325 380 434 488 542 Vertical axis V 17 35 69 104 138 173 208 242 277 311 346 16mm FOV ㅡ 16 33 49 66 82 99 155 132 148 165 Horizontal axis H ㅡ 28 56 83 111 139 167 195 222 250 278 Vertical axis V ㅡ 18 35 53 71 89 106 124 142 160 177 ...

Page 29: ... sensor lens 5 3 Focus Adjustment After installing and running Vision Master use the focusing guide function to adjust the focus Using screwdriver turn focus adjuster to right and left to adjust the focus Please refer to 6 3 Installation of Vision Master for the installation of Vision Master and network setting Please refer to 6 6 2 Camera 6 Focusing guide for the focusing guide ...

Page 30: ...filter 1st Put and fix the assembly tool into the groove on the side of the vision sensor 2nd While fixing the vision sensor with the assembly tool hold the lens cover and disassemble it in a counter clock wise direction 3rd Instead of the disassembled lens cover assemble another color filter or polarizing filter in clock wise direction ...

Page 31: ...sor 2nd While fixing the vision sensor with the assembly tool hold the lens cover and disassemble it in a counter clock wise direction 3rd Disassemble the light cover using the screwdriver and disassemble the inner LED light 4th Place the connection pin of PCB of the inner LED light to face the direction of 6 o clock and assemble it to the vision sensor body ...

Page 32: ...ved Autonics Co Ltd 5th Align the light cover with the groove in the direction of 12o clock and fix it with the screw Tighten them with the 1 2kgf cm of tightening torque 6th Assemble the disassembled lens cover in clock wise direction ...

Page 33: ...ision Master is the vision sensor program that is connected with VG Series Autonics vision sensor to utilize it Vision Master provides graphic user interface to make setting parameter and managing monitoring data of vision sensor easy It is connected with vision sensor through Ethernet TCP IP and exchange data with vision sensor ...

Page 34: ...pects brightness of the ROI in the input image based on the mean brightness value of the ROI Region of Interest in the registered image Template Pass Fail Contrast Inspects contrast of the ROI in the input image based on contrast of the ROI in the registered image Template Pass Fail Area Inspects the ROI area of the input image based on the ROI area of the image registered by user Template Pass Fa...

Page 35: ...d that of the input image Template Pass Fail Length Inspects the input image based on the length between two edges registered by user Template Pass Fail Angle Inspects the input image based on the angle between two edges registered by user Template Pass Fail Diameter Inspects the input image based on the area between two circles registered by user Template Pass Fail ...

Page 36: ...res color of the ROI registered by user and that of the input image Template Pass Fail Area of color Compares the area of a certain color in the ROI registered by user and that in the input image Template Pass Fail Object of color counting Compares the number of objects in a certain color which are in the ROI of registered image and that of the input image Template Pass Fail Color identification a...

Page 37: ...6 Vision Sensor Program Vision Master Copyright Reserved Autonics Co Ltd 37 6 2 Vision Master Work Flow 6 2 1 Setting mode ...

Page 38: ...6 Vision Sensor Program Vision Master 38 Copyright Reserved Autonics Co Ltd 6 2 2 Operation mode ...

Page 39: ...k 400MB of available hard disk space VGA Resolution 1024 768 or higher Others RJ45 Ethernet port 6 3 2 Installation of the program 1st Download Vision Master program at Autonics web page www autonics com 2nd Close all programs before you start Vision Master installation Double click Vision Master setup exe to start installation 3rd When Installer Language window appears select the language and cli...

Page 40: ...cle by rolling mouse scroll downward clicking downward arrow or press Page Down PgDn Key of the keyboard Please read the articles thoroughly before click I Agree button 6th Choose Install Location window appears Default installation path is as follows C Program Files x86 Autonics Vision Master Click OK button to install the program in the default installation path ...

Page 41: ...nstall button to install the program in the default installation path If you want to install the program in another installation path click Browse button to designate a folder you want to install in and click OK button 8th Installation progress is displayed in the status window as follows ...

Page 42: ... Complete window appears after installation is completed If the check box in the Installation Complete window is checked Vision Master runs upon completion of installation You can run Vision Master by double clicking the Vision Master icon on the desktop The initial screen displays as follows ...

Page 43: ...ion is fixed so that is cannot be changed by user Inspection result images are saved in C Users Account name Documents Autonics Vision Master Image ResultImage 2 Sample folder This folder contains work groups for samples Load sample files from this folder to Vision Master to test inspection 3 Work folder When saving work groups from Vision Master to PC the work groups are saved in this folder When...

Page 44: ...evice vision sensor When executing Vision Master Select Device window appears Simulator or connected devices are displayed in the window You can check connectable devices and connected devices using Refresh icon on the top of the window Factory default of the device vision sensor is as follows IP address 192 168 0 2 Subnet mask 255 255 255 0 Gateway 192 168 0 1 ...

Page 45: ...utonics Co Ltd 45 A list of the currently connected vision sensor is displayed After checking connectable status indicator and connect a vision sensor Connectable Unconnectable The vision sensor is not connectable because it is connected to another PC already ...

Page 46: ...ton 2nd Change IP address in Change Network Setting window If changed IP address is same with another IP address which is used in another PC of device network error can occurs due to IP address conflicts 2 Manual search of IP address If a device is not recognized while it is connected click Manual IP Address Searching and search IP address of the device to connect This is usable only when Gateway ...

Page 47: ...ter icon in the desktop or select Start Program Vision Master to start the program 6 4 2 Exit Click X button on the top right corner of the screen or exit in the file menu to end the program Since work group parameter settings and data are not saved automatically please make sure that you have saved the work group before you exit ...

Page 48: ...ailable to connect simulator to register work group and inspection test Activation of the setting menu depends on the type of the connected device simulator or device Simulator connection work group inspection Device vision sensor connection network camera input output work group inspection 4 Image window Displayed image is different according to the mode and settings Setting mode displays a taken...

Page 49: ...view window to display setting menu as follows 7 Status information Displays status information of the device and work group Device status displays information of simulator or device vision sensor connected to Vision Master It is available to connect or disconnect device Indicator on the top right side enables to check the communication status between Vision Master and the device when the device i...

Page 50: ...older in the PC to load work group from 3 Copies work group from the device to the PC 4 Copies work group from the PC to the device 5 Selects work group to operate when the device turns on New Work Group Registers new work group Load Work Group from PC Loads work group from the local disk of PC Work groups are saved in the default folder C Users Account name Documents Autonics Vision Master Work o...

Page 51: ...ensor Save Work Group to Device Saves work groups registered and set in Vision Master to the device vision sensor Click number of work group to save to set the name of work group At that moment selected work group can be set as operating work group when the device turns on Work group can be registered and saved up to 32 Exit Exits Vision Master ...

Page 52: ...r testing output so that it is not associated with settings of output parameter Firmware Update Updates firmware version of the device vision sensor Device reset Resets the device deleting saved work group and set parameters from the device 3 Help User Manual Loads user manual Language Changes program language Vision Master Update Updates version of Vision Master Vision Master Information Displays...

Page 53: ...ge to fit to the image window Image Scale Resize image Setting range 0 5 1 2 4 8 16 Full Screen Displays image in full screen mode To turn off full screen view press ESC key or double click mouse button 6 Show Bar Gauge Displays the pass range of inspection which set in work group as bar gauge 7 Multi View 4 channels 3 Displays inspection status of maximum 4 vision sensors at the same time 8 1 2 S...

Page 54: ...ng speed for displaying images from preview window Setting range 4fps 2fps 1fps 1 2fps 1 4fps Pause Pauses playing of images from preview window 10 1 Add Taken Image to Preview Window Adds taken images to preview windows 1 It is not displayed in simulator operation 2 It is displayed only when the camera trigger mode is set to free run trigger or internal trigger 3 Use Multi View function as flows ...

Page 55: ...Ltd 55 2nd Click on the top 3rd Select the device to connect You can only select devices which of the connectable status indicator is turned on in green color 4th Set View Result Image Inspection result of the running device vision sensor is displayed in the image window ...

Page 56: ...sion Sensor Program Vision Master 56 Copyright Reserved Autonics Co Ltd 5th You can monitor statistics of Pass Fail result 6th You can monitor inspection status of maximum 4 vision sensors at the same time ...

Page 57: ...C network Device Displays currently connected vision sensor to Vision Master IP MAC Address Displays IP MAC address of the connected device Setting Changes IP address setting of the currently connected device Current Network Setting is network information of the currently connected device To change network setting enter new information in New Network Setting ...

Page 58: ...ting image to FTP server You can select between BMP bmp and JPG jpg Save Option Sets conditions for saving images All Pass Only saves images which pass all the inspection items in work group One or More Failure Saves images which failed to pass one or more among inspection items in work group If Show Failed ROI check box is checked ROI which failed to pass inspection is marked in the result image ...

Page 59: ...f taken image It is necessary for image file naming Image Name User can set image name using only Korean English alphabet number and some of special characters except Inspection Result Displays inspection result of Pass Fail Work Group Number Work Group Name Displays number and name of inspecting work group Image format filename extension It is image format filename extension It displays BMP bmp o...

Page 60: ... mode Free Run trigger Takes images with the maximum trigger speed that can occur in the sensor fixed to 60fps Internal Trigger Takes image by occurring trigger in the sensor 1 to 60fps External Trigger Takes image with external input signal as trigger If you use external trigger mode you can use trigger delay mode ...

Page 61: ...trigger delay in time unit Setting range is from 0 to 60 000ms Encoder Sets the trigger delay in unit of the number of pulse Setting range is from 0 to 16 000 000 pulses Click Encoder Delay Pulse Calculator and enter moving distance and distance resolution of encoder to calculate pulse value according to um pulse or pulse um setting value After setting the trigger delay mode timing diagram of trig...

Page 62: ...0 to 10 000us 3 Frame per second Frame per second is Frame rate which is the number of images taken per 1 second It is settable only when the trigger mode is set to internal trigger Setting range is from 1 to 60fps In the external trigger mode the vision sensor takes images with external input signal so that you cannot set the frame per second In the free run trigger mode the vision sensor takes i...

Page 63: ...the point to use How to adjust focus with focusing guide 1st Click focusing guide button Focusing guide ON OFF 2nd In the image window the focusing guide value and area is displayed on the master image Adjust the area to focus on The higher the focusing guide value is the clearer focus on the image is 3rd Click continuous snap on the toolbar on the top 4th Checking consecutively taken images rotat...

Page 64: ...ter Since the vision sensor measures distance in unit of pixel use calibration function for calculating in unit of 1 Actual measurement Pixel Distance It displays distance between edge A and edge B in pixel Edge Threshold A B It is for setting edge threshold to detect edge With the higher edge threshold value edge of high contrast is detected and with the lower edge threshold value edge of low con...

Page 65: ...alues in Actual Measurement tab 2 Approximate measurement Focal Length It is for selecting effective focal length of the connected device vision sensor Working Distance It is for entering distance between sensing target and the vision sensor After selecting focal length and entering the working distance click OK in the right bottom corner to register values after calculating distance per 1 pixel i...

Page 66: ...0 to input 3 are set to each of work group change bit 0 to 3 and work group is changed according to the parallel input Encoder input IN2 IN3 After input of trigger signal the vision sensor takes image after waiting for a while according to the number of encoder pulse The types of encoder input consist of Up counter Down counter and Quadrature Encoder input is used for the trigger delay mode Maximu...

Page 67: ...drature B 1 Work group change parallel input IN0 to IN3 According to the parallel input work group is changed With parallel input work group from 1 to 16 can be changed to Following table is based on the High active level Input Work group Bit 3 IN3 Bit 2 IN2 Bit 1 IN1 Bit 0 IN0 Work group 1 Low Low Low Low Work group 2 Low Low Low High Work group 3 Low Low High Low Work group 4 Low Low High High W...

Page 68: ...ork group 5 0 0 1 0 0 0 0 0 Work group 32 1 1 1 1 1 0 0 0 Data Clock Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Wait Start Data 10ms 10ms 20ms End Wait Start bit Start bit holds the data signal at Low Falling edge for 20ms Clock bit Clock bit is pulse of 20ms interval which acquires data at the Rising edge Data bit Data bit is synchronized with Falling edge of the clock signal and holds Low or High f...

Page 69: ...unter Down counter IN2 IN3 Input 2 and input 3 are used as each of encoder input up counter and down counter The number of pulse is counted up or down according to the active level If you use only one encoder input connect unusing input terminal to COMMON Rising edge is counted in the high active level and falling edge is counted in the low active level Quadrature A Quadrature B IN2 IN3 Input 2 an...

Page 70: ...Reserved Autonics Co Ltd 4 Alarm cleared You can use the alarm cleared input to cleare alarm which is set in the output menu when alarm is ON Although alarm is cleared alarm occures again in the status at alarm condition which is set in the output menu ...

Page 71: ...gnal at the moment of inspection completion Inspection Result According to the settings of Output Inspection Result Selection the vision sensor outputs output signal Please refer to 6 6 5 Work Group External light trigger When connected with the external light power of the external light is turned ON OFF with output signal from the vision sensor which is synchronized with camera trigger input ...

Page 72: ... Work group change error When unregistered work group number is entered or wrong Clock or Data is input in serial or parallel input the vision sensor output alarm FTP file transmission error When FTP access error or FTP transmission error in saving inspection result occurs the vision sensor outputs alarm Camera busy It is operating status of the camera after camera trigger input Changing work grou...

Page 73: ...ting before next output signal 4 Duration Duration is the time period of maintaining inspection result output signal for You can set duration by setting output mode to Inspection result and pulse type to Pulse Setting range is from 1 to 60 000ms Timing diagram of output duration ms 5 Delay type Delay type is the moment of applying output delay time to You can set whether to delay output after insp...

Page 74: ...o Ltd 6 Delay time Delay time is the time period of delaying inspection result output for after starting of output delay operation Setting range when delay type is After inspection completed 0 to 60 000ms Setting range when delay type is After trigger input 17 to 60 000ms ...

Page 75: ...tly registered works and you can register work to inspect and edit or delete the registered works in Work list Add You can register work to inspect Select inspection type and register When making new work group and adding work an image in the image window is registered ads master image Please refer to 6 7 Inspection for inspection item setting ...

Page 76: ...age template of the work to register The currently displayed image in the image window is registered as master image You can copy and paste registered works in the work list by using Ctrl C and Ctrl V It is except for Alignment 1 work 1st Select a work to copy and press Ctrl C key to copy e g Brightness 1 2nd Press Ctrl V key to open the message pop up as below and click OK 3rd The work is copied ...

Page 77: ...All pass When all of inspection results are passed the vision sensor outputs output signal One or more failure When one or more inspection result is failed to pass the vision sensor outputs output signal Alignment When inspection items with alignment are passed the vision sensor outputs output signal Logic combination You can set output conditions by setting each logic combination to pass or fail ...

Page 78: ...rt none You can set logical option of all work to NONE Invert all You can set logical option of all work to NOT Delete all Delete logical operator You can delete all registered settings of with Delete all and registered logic operator with Delete logical operator Add logical operator You can add logical operator AND OR Add work Delete work You can add registered work to logical output or delete wo...

Page 79: ...n set image to display in the image window during inspection Save result image Click the Save result image icon on the right side in View result image You can set the result image in local disk of the PC No Item Description 1 Save result image Sets whether to save inspection result image 2 Image format Selects image format to save in BMP PNG JPG 3 Saved path Selects saved path in which result imag...

Page 80: ...ee space of the PC Output status Output status displays output status during inspection You can check output mode and operation status of output Please refer to followings when clicking Start device inspection to activate operation mode Select operation mode It is to set operation when starting inspection You can select whether to save or not to save before starting inspection When the device is t...

Page 81: ...lt including pass fail status and operation time Input trigger Displays statistics of input trigger It helps you to check input is operating in normal status by counting the number of pass fail status of input trigger Work Displays statistics of work It displays the number of inspection result of All pass One or more failure the number of total work and inspection time When operating device inspec...

Page 82: ...the target Area To inspect area of the target Shape comparison To inpect shape of the target Edge To inspect the presence of the edge Length To inspect the length between two edges Angle To inspect the angle between two edges Diameter To inspect diameter of the circle Object counting To count the number of the object Color identification To inspect average color of the object Area of color To insp...

Page 83: ...of the similarity for deciding pass fail 3 Edge threshold It is threshold to detect edge Only edges with high contrast can be detected in high edge threshold while edges with low contrast also can be detected in low edge threshold 4 Edge type It limits amount of information according to the edge direction Curve It leads pixels from all edges Straight It leads pixels only from straight edge 5 Edge ...

Page 84: ... rectangle polygon circle 9 OK Cancel It registers work to work group or cancel to register Threshold is the boundary value when a value is discontinuously changed 1 When set template of ROI is 50 similar with the input image in 50 similarity threshold the vision sensor regards them as the same target and outputs output signal ...

Page 85: ... Master Copyright Reserved Autonics Co Ltd 85 Examples of pass fail in the alignment inspection Registering template of inspection target similarity 100 similarity threshold 80 Passed alignment inspection Failed alignment inspection ...

Page 86: ...on target by alignment also rotates position of other inspection items If you want to apply alignment to each inspection check Apply alignment in the right bottom X moving X axis coordinate Y moving Y axis coordinate R angle Examples of pass fail when inspecting multiple work including alignment Registering template of the inspection target registering alignment Applying alignment Unapplying align...

Page 87: ... the inspection target within the pass range is regarded as Pass while the mean brightness value of the inspection target out of the pass range is regarded as Fail No Item Description 1 Pass range It sets the pass fail range of brightness Lower limit ROI mean Upper limit for pass brightness value for pass 2 Automatic teaching Even if user set the pass range it teaches pass range based on mean brig...

Page 88: ...nics Co Ltd Examples of pass fail in the brightness inspection Registering template of the inspection target mean brightness 181 pass range 166 to 196 Passed brightness alignment applied Failed brightness Reduced ROI area brightness Below mean brightness of ROI area ...

Page 89: ...The contrast value of the inspection target within the pass range is regarded as Pass while the contrast value of the inspection target out of the pass range is regarded as Fail The contrast value is displayed in the percentage No Item Description 2 Pass range It sets the pass fail range of contrast Lower limit ROI Upper limit for pass average contrast for pass 3 Automatic teaching Even if user se...

Page 90: ...ision Master 90 Copyright Reserved Autonics Co Ltd Examples of pass fail in the contrast inspection Registering template of the inspection target contrast 74 pass range 59 to 89 Passed contrast alignment applied Failed contrast ...

Page 91: ...he pass fail range of area Lower limit Measured ROI Upper limit for pass area value for pass 2 Binary threshold It sets the threshold value to detect area It is to process inspection with the binary coded threshold value After converting each pixel of the image under the threshold value to 0 and each pixel of the image over the threshold value to 1 0 passes the area inspection while 1 fails to pas...

Page 92: ...el of ROI 5 ROI type It sets type of ROI to inspect rectangle polygon circle 6 OK Cancel It registers work to work group or cancel to register Threshold is the boundary value when a value is discontinuously changed Examples of pass fail in the area inspection Registering template of the inspection target area 13229 pass range 11244 to 15213 Passed area inspection Failed area inspection ...

Page 93: ...rget out of the pass range is regarded as Fail No Item Description 1 Edge angle It is the measured angle value of edge grade 2 Edge threshold It sets threshold to detect edge Only edges with high contrast can be detected in high edge threshold while edges with low contrast also can be detected in low edge threshold 3 Pass range It sets the pass fail range of edge Setting range 0 to 10 4 Position t...

Page 94: ...right area Dark area Detects edge on the boundary line from bright area to dark area Dark area Bright area Detects edge on the boundary line from dark area to bright area 6 Automatic teaching When user changes parameter or adjust ROI it teaches automatically 7 ROI type It sets type of ROI to inspect arrow X Y axes coordinate of the edge A and distance from the edge D are displayed 8 OK Cancel It r...

Page 95: ...rogram Vision Master Copyright Reserved Autonics Co Ltd 95 Examples of pass fail in the edge inspection Registering template of the inspection target edge angle 42 pass range 10 Passed edge alignment applied Failed edge ...

Page 96: ...le similarity of the two images under the threshold is regarded as Fail No Item Description 1 Similarity It is similarity of the registered template and the detected template 2 Similarity threshold 1 It is similarity discrimination value for determining pass fail 3 Edge threshold It sets threshold to detect edge Only edges with high contrast can be detected in high edge threshold while edges with ...

Page 97: ... ROI is 50 similar with the input image in 50 similarity threshold the vision sensor regards them as the same target and outputs output signal Examples of pass fail in the shape comparison inspection Registering template of the inspection target Similarity 100 Similarity threshold 80 Passed shape comparison inspection alignment applied Failed shape comparison inspection ...

Page 98: ... 1 Pass range It sets the pass fail range of length Lower limit Measured ROI Upper limit for pass length value for pass 2 Edge threshold A B It sets threshold to detect edge Only edges with high contrast can be detected in high edge threshold while edges with low contrast also can be detected in low edge threshold 3 Automatic teaching Even if user set the pass range it teaches pass range based on ...

Page 99: ...ter Copyright Reserved Autonics Co Ltd 99 Examples of pass fail in the length inspection Registering template of the inspection target Length 386 pass range 376 to 396 Passed length inspection alignment applied Failed length inspection ...

Page 100: ...cription 1 Pass range It sets the pass fail range of angle Lower limit Measured ROI Upper limit for pass angle value for pass 2 Edge threshold A B It sets threshold to detect edge Only edges with high contrast can be detected in high edge threshold while edges with low contrast also can be detected in low edge threshold 3 Automatic teaching Even if user set the pass range it teaches pass range bas...

Page 101: ...m Vision Master Copyright Reserved Autonics Co Ltd 101 Examples of pass fail in the angle inspection Registering template of the inspection target angle 98 pass range 88 to 108 Passed angle inspection Failed angle inspection ...

Page 102: ...ut of the minimum maximum area is regarded as Fail No Item Description 1 Pass range It sets pass fail range of circle Lower limit Measured ROI Upper limit for pass diameter value for pass 2 Edge threshold It sets threshold to detect edge Only edges with high contrast can be detected in high edge threshold while edges with low contrast also can be detected in low edge threshold 3 Roundness It is ro...

Page 103: ... to inside Detecting outermost circle in multiple circles Scanning the pass area from inside to outside Detecting innermost circle in multiple circles Image 6 Automatic teaching When user changes parameter or adjust ROI it teaches automatically 7 ROI type It sets type of ROI to inspect concentric circle 8 OK Cancel It registers work to work group or cancel to register Threshold is the boundary val...

Page 104: ...on Master 104 Copyright Reserved Autonics Co Ltd Examples of pass fail in the diameter inspection Registering template of the inspection target diameter 92 pass range 75 to 111 Passed diameter inspection Failed diameter inspection ...

Page 105: ...il No Item Description 1 Pass range It sets the pass fail range of object counting Lower limit The measured Upper limit for pass number of ROI object for pass 2 Binary threshold It sets the threshold value to detect area Binary threshold means processing inspection with the binary coded threshold value After converting each pixel of the image under the threshold value to 0 and each pixel of the im...

Page 106: ...escrip tion Extracting darker area compared to the brightness standard Extracting brighter area compared to the brightness standard Image 5 Automatic teaching When user changes parameter or adjust ROI it teaches automatically 6 ROI type It sets type of ROI to inspect rectangle polygon circle 7 OK Cancel It registers work to work group or cancel to register Threshold is the boundary value when a va...

Page 107: ...Copyright Reserved Autonics Co Ltd 107 Examples of pass fail in the object counting inspection Registering template of the inspection target the number of object 4 pass range 4 Passed object counting alignment applied Failed object counting ...

Page 108: ... in ROI 2 Color deviation mode 1 It sets mode to measure color deviation Color deviation mode is calculating method of pass range for the input image based on the registered ROI average color value Depending on the color deviation mode specific setting is different 3 Color deviation mode specific setting Euclidean distance deviation Manhattan distance deviation Color deviation threshold It sets pa...

Page 109: ...ets type of ROI to inspect rectangle polygon circle 7 OK Cancel It registers work to work group or cancel to register Threshold is the boundary value when a value is discontinuously changed 1 Color Deviation Mode Euclidean distance deviation Manhattan distance deviation A Average color value of ROI a Color deviation threshold Color within the deviation range which is from A to a is regarded as Pas...

Page 110: ...gram Vision Master 110 Copyright Reserved Autonics Co Ltd Examples of pass fail in the color identification inspection Registering template of the inspection target Passed color identification Failed color identification ...

Page 111: ... range for inspecting the teaching color in the ROI area Lower limit Measured ROI Upper limit for pass area of color value for pass 2 Color deviation mode 1 It sets mode to measure color deviation Color deviation mode is calculating method of pass range for the input image based on the registered ROI average color value Depending on the color deviation mode specific setting is different 3 Color de...

Page 112: ...er inspects color of the input image 6 ROI type It sets type of ROI to inspect rectangle polygon circle 7 OK Cancel It registers work to work group or cancel to register Threshold is the boundary value when a value is discontinuously changed 1 Color Deviation Mode Euclidean distance deviation Manhattan distance deviation A Average color value of ROI a Color deviation threshold Color within the dev...

Page 113: ... Master Copyright Reserved Autonics Co Ltd 113 Examples of pass fail in the area of color inspection Registering template of the inspection target area of color 1948 pass range 1655 to 2240 Passed area of color Failed area of color ...

Page 114: ... is regarded as Fail No Item Description 1 Pass range It sets the pass fail range for inspecting the teaching color in the ROI area Lower limit The measured number of Upper limit for pass object of color in ROI for pass 2 Color deviation mode 1 It sets mode to measure color deviation Color deviation mode is calculating method of pass range for the input image based on the registered ROI average co...

Page 115: ...ion master inspects color of the input image 6 ROI type It sets type of ROI to inspect rectangle polygon circle 7 OK Cancel It registers work to work group or cancel to register Threshold is the boundary value when a value is discontinuously changed 1 Color Deviation Mode Euclidean distance deviation Manhattan distance deviation A Average color value of ROI a Color deviation threshold Color within...

Page 116: ...pyright Reserved Autonics Co Ltd Examples of pass fail in the object of color counting inspection Registering template of the inspection target the number of object 10 pass range 10 Passed object of color counting Failed object of color counting ...

Page 117: ...nsor you can register work group using an image saved in the PC for inspection test 2 Device Vision sensor A list of connected vision sensors is displayed You can select the vision sensor to use from the list of connected vision sensor After registering work group and setting parameters you can start inspection ...

Page 118: ...r VG 04 in the Select device window Or you can check work group and inspection with the simulator 2nd Click Open image O or Open all images from folder F from the File F in the menu to load an image to inspect You can see the loaded image in the image window and preview window in the right side of the screen Work group ...

Page 119: ...d 119 3rd When adding work in the work group setting click OK button in the following pop up message to register master image For more details refer to 6 6 5 Work Group 4th Set inspection items For more details refer to 6 7 Inspection Work group ...

Page 120: ...nics Co Ltd 5th Click Play icon on the top right side You can see inspection status in the Inspection setting window by playing the images of the preview window Inspection 6th You can save work group registered with the simulator in the PC ...

Page 121: ...e from a list of connected devices vision sensor by checking IP address 2nd Click focusing guide in the Camera setting to set the area to focus on and adjust focus with focus adjuster When adjusting focus with focusing guide run Continuous snap Camera 3rd If taken images are dark set the exposure time longer or light level and gain higher Camera ...

Page 122: ... 4th Select the type of input signal which performs as a camera shutter to take image by setting the trigger mode Camera 5th Set input and output Input Output 6th Add work in the work group setting For more details refer to 6 6 5 Work Group Work group ...

Page 123: ...age For more details refer to 1 Device in 6 6 6 Inspection Inspection 8th Click Add taken image to preview window icon on the top right side You can see the images which is being taken by the vision sensor 9th When you click Start device inspection Select operation mode window appears Select between Save and run and Unsave and run for registered work group Inspection ...

Page 124: ...7 Settings 124 Copyright Reserved Autonics Co Ltd You can also save work group in the File menu to start inspection 10th Monitor inspection status Inspection ...

Page 125: ... of input wire connection is in normal Check that the device connected to input has a problem 3 VG does not work due to the external output error Check that output wire is connected correctly Check that power to output is being supplied within the rated range Check that the device connected to output has a problem Check that specifications of load connected to output is within the rated range 4 Er...

Page 126: ... Dimensions or specifications on this manual are subject to change and some models may be discontinued without notice MSO VGU1 V4 0 1901US ...

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Autonics VG Series, User Manual, Page: 88 / 126

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Summary of Contents for VG Series

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