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Technical Manual

NAM-CLEAR-MT-EN-A

The information contained in this document is the property of Automatic Systems
and is confidential. The recipient shall refrain from using it for any purpose other
than for the use of the products or the execution of the project to which it refers
and from communicating it to third parties without prior written agreement from
Automatic Systems. The document is subject to change without notice.

9. WIRING DIAGRAM

Note

: Description of standard equipment. The diagram included with the equipment is the reference diagram.

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Summary of Contents for ClearLock

Page 1: ...tial The recipient shall refrain from using it for any purpose other than for the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement from Automatic Systems The document is subject to change without notice Security Booth ClearLock TECHNICAL MANUAL Rev A ...

Page 2: ...in from using it for any purpose other than for the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement from Automatic Systems The document is subject to change without notice Document Revision Rev Date Written by Checked by Subject A 2011 06 28 MFy MLB JB First version ...

Page 3: ...TH CONNECTIONS 22 3 8 START UP 24 4 OPERATION 25 4 1 OPERATING PRINCIPLE 25 4 2 PASSAGE AUTHORIZATION 26 4 3 MECHANICAL DRIVE SYSTEM 26 4 4 OBSTACLE LOCKING AND UNLOCKING 27 4 5 EVACUATION MODE EMERGENCY STOP 27 4 6 POWER FAILURE 27 4 7 SAFETY PHOTOCELLS 27 4 8 NCD CONTROL CONSOLE 28 4 8 1 CONSOLE DESCRIPTION 29 4 8 2 CONSOLE PARAMETER PROGRAMMING 31 4 8 3 ALARM MESSAGES 33 4 8 4 OBSTACLE INITIALI...

Page 4: ...he Security Booth must be installed with permanent wiring in accordance with the local code All equipment operations must be performed by qualified personnel All operations that are not authorized or that are carried out by an unqualified technician shall automatically and legally void the manufacturer s warranty and liability Ensure that the circuit breaker is turned off first before opening the ...

Page 5: ...t prior written agreement from Automatic Systems The document is subject to change without notice 2 DESCRIPTION 2 1 Component location 61 Canopy containing the control electronics and the motorization devices 67 Mobile obstacles 2 sliding doors 62 Side glass panels 2 64 Base 68 Safety photocells on each side of the obstacles 63 Button inside the booth to unlock the entry door optional 65 Intercom ...

Page 6: ...ten agreement from Automatic Systems The document is subject to change without notice 81 Infrared presence detector inside the booth 84 Left object detector optional 83 Single presence volumetric detectors 8 optional 82 Keyed locking device to lock the obstacle on the entry side NSA optional 80 LED lighting 94 Main board VB3406 96 Single presence detection optional 95 Metal detector optional 93 Ob...

Page 7: ... must be constant no direction change 3 2 Storage before installation Before installation protect equipment from impact and store it in its original packaging in a dry area protected from dust heat and the weather Store between 22 F 30 C and 176 F 80 C 3 3 Required tools WARNING Because the various components are heavy the side glass panels the doors and the canopy all weigh more than 110 lb 50 kg...

Page 8: ... Canopy with electronics 6b Canopy cover section 1 6c Canopy cover section 2 7 1 Ceiling mount with detectors 8 1 Right side glass panel 8e Glass panel bracing 8i Glass panel bracing 9 1 Left side glass panel 9e Glass panel bracing 9i Glass panel bracing 10 1 Mobile obstacle NSA 11 1 Mobile obstacle SA 12 1 Inside column 30 4 5 M8 x 20 Flat socket cap screw 2 3 4 5 31 8 3 M5 x 10 Button socket cap...

Page 9: ...project to which it refers and from communicating it to third parties without prior written agreement from Automatic Systems The document is subject to change without notice Accessory box 50 Control console 2 keys ref APEM A126 2 keys ref APEM 601 160 ft 50 m cable and 2 connectors 51 Intercom 160 ft 50 m cable and a connector 52 Connector for standard power cable 115 230 VAC 24 VDC 53 Display for...

Page 10: ... for any purpose other than for the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement from Automatic Systems The document is subject to change without notice 54 Metal detector programming terminal Key optional 55 Keys to manually lock the exterior obstacle optional 4 lifting eye bolts ...

Page 11: ...warnings see Chapter 1 3 5 1 Base 1 Lay down the base 1 approximately 110 lb 50 kg Ensure the rubber side is facing up Ensure the base is properly aligned with respect to passage direction use the tracks as a reference point to determine where the obstacles should stop in a closed position Note The base is symmetric and does not need to be oriented with respect to the secured and non secured areas...

Page 12: ...cts or the execution of the project to which it refers and from communicating it to third parties without prior written agreement from Automatic Systems The document is subject to change without notice 3 5 3 Canopy 1 Remove the screws 31 and the covers 6b and 6c from the canopy 6a Note Covers of booths with wider diameters have 3 sections 2 Remove the screws 32 from the uprights 2 3 4 5 and remove...

Page 13: ...ritten agreement from Automatic Systems The document is subject to change without notice 3 Fasten the 4 M16 lifting eye bolts to the canopy 6a approximate canopy weight is 220 lb 100 kg Install the canopy on the uprights 2 3 4 5 in the proper orientation electrical power on the non secured side 4 Loosely fasten the canopy so the side glass panels can be installed to the uprights using the rings 33...

Page 14: ... glass from touching the metal 4 Insert the glass panel 9 weight 110 lb 50 kg in the upright 4 5 Insert the glass panel 9 in the upright 3 and pivot the upright to return it to its initial direction 6 Tighten the screws 30 and 32 7 Center the glass panel 9 between the 2 uprights 3 and 4 8 Install shims 34 between the glass panel 9 and the canopy 6a to lock the panel in place ensure the panel remai...

Page 15: ...e then tilt the door back into an upright position 2 Set the 2 upper wheels on the guide rail 3 Adjust the door on its supports so that The door is plumb and aligned with the uprights There is no contact between the lower wheels of the door and the bottom track of the base there should be a 0 080 to 0 125 in 2 to 3 mm space The door does not touch the ceiling mount once installed The door slides f...

Page 16: ...s or the execution of the project to which it refers and from communicating it to third parties without prior written agreement from Automatic Systems The document is subject to change without notice 3 5 6 Ceiling mount 1 Remove the screws 39 from the canopy 6a braces 2 Tilt the ceiling mount to insert it under the canopy Center it over the braces 3 Fasten the ceiling mount 7 to the canopy braces ...

Page 17: ...hout notice 3 5 7 Inside column 1 Remove the screws 40 and the cover 12a of the column 12b 2 Remove the screws and washers 41 42 and 43 from the ceiling mount 7 and the base 1 3 Position the column 12b between the ceiling mount 7 and the base 1 Note Run the cable if any through the hole in the ceiling mount 4 Fasten the column 12b to the ceiling mount 7 and the corner bracket 12c of the base 1 wit...

Page 18: ...etector can be hindered by Devices generating electromagnetic fields or vibrations Underground or overhead power lines Transformers Radio transmitters Fluorescent lamps Elevators Air conditioners Monitors television sets Change machines Revolving doors Metal structures in the surrounding area e g beams suspended ceilings or floating floors It is also imperative to prevent contact with all metal co...

Page 19: ...floor and the booth and between the floor and the antennas of the metal detector Adjust the level of the booth by inserting shims under the base at the floor attachment points where required To access the booth s floor attachment points the obstacles can be manually moved If required pull on the rod of the electromagnetic lock to free the door the electromagnetic lock can be accessed via the canop...

Page 20: ...ust be cut before performing the tasks described below Note Connections must be done in accordance with the wiring diagrams included inside the equipment as these represent the primary reference instructions 3 7 1 Connections required when the booth is delivered unassembled Safety photocells see item 68 in section 2 1 Connect both parts of the 4 connectors 50 Hold the cables in place with a collar...

Page 21: ...ce Function pictograms Remove the pictogram front plates Run cable W002 through the upright 2 NSA Run cable W003 through the upright 4 SA Connect the cables to the connectors 53 and 54 GND Follow the wire color coding Fasten the pictogram front plates to the uprights Metal detector optional Connect the transmitter antenna TX red marker to connectors M4 and M5 of the metal detector board see sectio...

Page 22: ...ntercom access control device etc refer to the implementation drawing Use appropriate devices to pass the cables through the cover such as grommets or glands in accordance with local standards Remove the socket cap screws 31 and then the covers to gain access to the canopy components Control console Connect the control console s to connector M4 of board VB3406 Door opening control reader included ...

Page 23: ... which it refers and from communicating it to third parties without prior written agreement from Automatic Systems The document is subject to change without notice Power supply Verify all the characteristics of the power supply on the booth s identification plate Protect the line upstream with a 10 A circuit breaker Connect the power cable to the connector 52 see section 3 4 Connect the power cabl...

Page 24: ...g this phase the safety devices are not operational and the booth cannot be used 2 Complete several opening and closing cycles using the various controls available console reader push button etc Ensure the SA obstacle is properly locked when closed 3 Complete a few passages and ensure the light and sound signals are working properly 4 Ensure obstacles open completely when the emergency stop is act...

Page 25: ...idirectional booth allows users to pass in 2 directions entry and exit according to the sequence illustrated below same sequence in both directions However the console makes it possible to operate the booth in only one direction of passage and to configure 3 different operating modes see section 4 8 Passage authorization Opening 1st door Only 1 user optional Opening 2nd door Closing 1st door User ...

Page 26: ...he console see section 4 8 An access control device not included i e push button badge reader or other device to be connected as specified in section 3 7 2 A passage must be completed before the booth can handle another passage authorization request 4 3 Mechanical drive system The pinion is driven by the motor and the pinion drives the rack The door is driven by its rack via 2 wheeled supports and...

Page 27: ... 6 No matter what operating mode the booth is in the 2 moving obstacles can be locked simultaneously with the LOCK button of the console see section 4 8 4 5 Evacuation mode emergency stop As soon as evacuation mode is activated i e when the EMERG key switch of the console is turned to the ON B position see section 4 8 the 2 obstacles are opened and remain opened to allow free passage in both direc...

Page 28: ...nfidential The recipient shall refrain from using it for any purpose other than for the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement from Automatic Systems The document is subject to change without notice 4 8 NCD control console ...

Page 29: ...ameters Note The parameters used are those set when the console is powered off Parameter status is displayed on screen the parameters can be changed via the PROGRAM function of the SYSTEM key switch see section 4 8 2 DAYTIME Operating mode selected AM PM NIGHT MODE Automatic or operator controlled opening DIREC Direction s of passage that are in use M D Metal detector optional activated or deactiv...

Page 30: ... door opens to allow the user to exit This function has priority over all commands except the evacuation command EMERG key switch in the ON or ON B position Press the button again to unlock the obstacles and return to normal operation 5 Accessible in program mode only 6 Accessible in program mode only 7 AM Accessible in program mode only 8 PM Accessible in program mode only 9 NIGHT Accessible in p...

Page 31: ...ole button with the corresponding number to modify the parameter 7 AM AM operating mode operation in accordance with parameters set in the FUNCTIONS menu 8 PM PM operating mode operation in accordance with parameters set in the FUNCTIONS menu 9 NIGHT NIGHT operating mode operation in accordance with parameters set in the FUNCTIONS menu 4 CONSOLE Selection of the active consoles 1 Booth controlled ...

Page 32: ...e the setting and return to the previous screen 3 DIREC 1 2 WAY The booth is used in both directions of passage 2 IN ENTRANCE Passage is only allowed from the NSA to the SA 3 OUT EXIT Passage is only allowed from the SA to the NSA The last line of the display indicates the setting Press button 1 or 2 to confirm or change the setting and return to the previous screen 4 USER S IN If this detection o...

Page 33: ...communicating it to third parties without prior written agreement from Automatic Systems The document is subject to change without notice 6 DATE System date and time setting xx is the current value for this parameter Confirm the value with button or increase the value by 1 with button and then press button to confirm and go to the next parameter 4 8 3 Alarm messages See section 5 2 DO YOU CONFIRM ...

Page 34: ... obstacle 1 for the SA obstacle and 2 for the NSA obstacle and perform the following sequence Press and hold button 8 until the obstacle is completely closed press it even if it is already closed Press button 3 to zero out the current values 00 will be displayed on screen instead of xx Press and hold button 4 until the obstacle is completely open Press button 7 to access the SAVE menu Press button...

Page 35: ... 30 30 30 100 C OPEN SPEED Obstacle speed when opening 1 85 100 D OPEN PATH ACCEL Percentage of the path over which the obstacle accelerates to reach its opening speed C 1 30 100 E OPEN START BRAKE Percentage of the path before the obstacle decelerates 1 75 100 F OPEN TIME BRAKE Obstacle breaking duration milliseconds 1 500 1000 G OPEN BRAKE SPEED Obstacle speed after breaking 1 15 100 H I L M N S...

Page 36: ...ent is subject to change without notice 4 9 Pictogram The pictogram contains a dual light emitting diode LED system It informs users on the availability status of the booth Green Booth operational on standby for a passage authorization or in evacuation mode Red Passage ongoing 4 10 Heater optional The heating system is located in the canopy to maintain a higher temperature than the set temperature...

Page 37: ...sing broken obstacle broken or scratched cell shading screens etc Clean the housing with a product suitable for stainless steel Automatic Systems can provide a product approved for this purpose 0 6031 000 Note DO NOT use any products containing chlorine on stainless steel Clean the mobile obstacles and the side glass panels with a window cleaner Automatic Systems can provide a product approved for...

Page 38: ... prior written agreement from Automatic Systems The document is subject to change without notice 6 months Disconnect the electrical power before opening the covers of the canopy Remove the screws 31 and the covers 6b and 6c from the canopy 6a Note Covers of booths with wider diameters have 3 sections Dust the inside of the canopy with a soft lint free cloth Ensure all nuts and bolts are properly t...

Page 39: ...ports are properly tightened Inspect all electrical connections and ensure they are properly tightened Ensure the gear motor is sealed greased for life Inspect the opening and closing bumpers of the doors see section 5 6 and replace if necessary Turn on power to the booth WARNING When the booth is powered on the obstacles undergo an opening and closing cycle WARNING For the following tasks handle ...

Page 40: ...er and board VB4313 is defective Check the condition of the cable and ensure the cable is connected at the right place The connection between power supply VB4313 and board VB3405 is defective Check the condition of the cable and ensure the cable is connected at the right place see wiring diagram Power supply VB4313 defective Replace Message displayed on the console Voice message telling the user t...

Page 41: ...T SYSTEM key switch in the ON position Message displayed on the console Voice message specifying that only one user is authorized inside the booth More than one user is detected inside the booth only if the optional single presence detector is activated SYSTEM PROGRAM USERS The user must exit the booth The operator can cancel the alarm by pressing button 3 RESET to allow the normal cycle to contin...

Page 42: ...cted Check the connection see wiring diagram The obstacle does not move or moves incorrectly Console parameters are not set correctly Check the settings Operating mode manual automatic Direction of passage Obstacle operation The console is powered off SYSTEM key switch of the console is in the OFF position Turn the key switch to the ON position Faulty connection between the console and board VB340...

Page 43: ... the execution of the project to which it refers and from communicating it to third parties without prior written agreement from Automatic Systems The document is subject to change without notice SYMPTOM CAUSE SOLUTION prevent more than one person from completing a passage The buzzer does not sound Board VB1290 is not configured properly or is defective Configure it in accordance with the procedur...

Page 44: ... screws and nuts Screw type Torque Nm Torque lb in Screw type Torque Nm Torque lb ft M2 0 32 3 M10 43 32 M3 1 15 10 M12 75 55 M4 2 65 23 M14 119 88 M5 5 2 46 M16 182 134 M6 8 9 78 M18 250 184 M7 14 5 128 M20 355 262 M8 22 192 M22 480 355 5 4 Fixed obstacle replacement Refer to section 3 5 4 5 5 Mobile obstacle replacement Refer to section 3 5 5 5 6 Door closed position adjustment 1 The door is att...

Page 45: ...e project to which it refers and from communicating it to third parties without prior written agreement from Automatic Systems The document is subject to change without notice 5 7 Obstacle lock adjustment Adjust the 4 screws of the locks so that the locks activate when the doors are properly closed 5 8 Safety photocell adjustment see item 68 in section 2 1 Connect the photocells as specified on th...

Page 46: ...reement from Automatic Systems The document is subject to change without notice 5 9 Adjustment of the presence detector located inside the booth Adjust the sensitivity of the presence detector using the button located on the canopy Increasing the sensitivity increases the risk of false error messages due to obstacle movement 5 10 Left object detector adjustment optional Adjust the sensitivity of t...

Page 47: ...purpose other than for the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement from Automatic Systems The document is subject to change without notice 5 11 NCD console configuration For parameter setting see section 4 8 Master Slave Screen light intensity configuration Both terminals are bridged ...

Page 48: ...of the corresponding transducer J1 Bar display connector TR1 to TR8 Signal intensity of corresponding transducer Clockwise rotation signal intensity increase TR10 Signal compression Clockwise rotation compression reduction i e increased security TR11 Sensitivity Clockwise rotation sensitivity increase SW3 DIP2 ON Buzzer activation when more than one person is detected in the booth LD12 LED lights ...

Page 49: ... ON position 2 Connect the bar display included to connector J1 3 When the booth is empty set TR11 so that there are 3 low intensity bars on the display 4 Completely turn TR10 clockwise 5 Ask someone with a relatively strong or heavy build to enter the booth and let the door close 6 Use the same setting 1 or 2 high intensity bars on the display for components TR1 to TR8 same angular position Turn ...

Page 50: ...e other than for the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement from Automatic Systems The document is subject to change without notice 5 13 Metal detector adjustment optional LD1 2 3 4 LD14 13 LD5 LD12 11 LD10 9 8 7 Buzzer SW2 SW1 M8 M9 M7 M5 M10 M3 M6 M1 M2 M4 J5 DS1 DS2 J3 J2 BL F1 D2 P11 ...

Page 51: ...DS2 J5 Connector for metal detector programming terminal F1 Main fuse max 2 5 A LD1 2 3 4 Red LEDs light up when detection antennas are not operating properly LD5 LED lit upon normal operation and off upon metal detection LD6 LED off upon normal operation and lit upon metal detection LD7 Red LED lit upon generalized failure If LD7 is lit at the same time as LD3 LD4 check the wiring of connectors M...

Page 52: ...ment from Automatic Systems The document is subject to change without notice 5 13 1 Programming Program mode can be selected using the dedicated programming terminal connected to connector J5 Keys 1 to 12 ENTER selection of functions 1 to 12 detailed here after Return to previous function Go to next function Decrease value Increase value PROGR Confirms the value set Note For each function set the ...

Page 53: ...the password press the SW2 button on the board this will reset the password to 123456 Function 1 Working frequency selection This function is used to set an optimum working frequency based on the environment where the metal detector is installed to prevent outside noises neon signs motors electric devices etc from hindering the operation of the metal detector The level of noise present can be visu...

Page 54: ... from communicating it to third parties without prior written agreement from Automatic Systems The document is subject to change without notice Turn all the booths on Adjust the Function 1 parameter on the master booth only M6 MASTER SIN CSP 2 3 4 0 IN INIB SIN CSP 2 3 4 0 IN INIB SIN CSP 2 3 4 0 IN INIB SLAVE 1 SLAVE 2 SLAVE 3 M6 M6 M6 4 3 2 1 DS1 Master 4 3 2 1 DS1 Master 4 3 2 1 DS1 Master 4 3 ...

Page 55: ...nge of the 2 antennas depending on the noise generated by the environment of the metal detector the lower the noise the higher the object detection sensitivity There are 4 levels available 5 Low Minimum object detection sensitivity maximum noise damping less interference 10 Medium low 15 Medium high 20 High Maximum object detection sensitivity i e detection of smaller metal objects or objects pass...

Page 56: ...between 220 and 250 Press PROG to confirm the value and repeat for the other channel Function 7 Static dynamic mode In Static mode a continuous alarm is maintained upon metal detection In Dynamic mode a short alarm is triggered upon metal detection The choice of the appropriate option depends on the client s needs Note For the ClearLock metal detector the suggested setting is Dynamic Function 8 Pa...

Page 57: ...is subject to change without notice Function 11 Filter selection Four types of filters can be used depending on the program used see Function 10 and the electromagnetic noise in the metal detector environment Note Except in special conditions filter 1 must be set to ON and filters 2 3 and 4 to OFF for the ClearLock metal detector Function 12 ON OFF status of channel 1 and channel 2 The antenna is ...

Page 58: ...me the following suggestions should be applied Maintain the equipment in the same conditions as those recommended in section 3 2 Keep it powered on to maintain a constant temperature in the canopy this avoids condensation problems and prevents oil from congealing in the speed reduction unit Note If the equipment was stored without power it is important to warm it up before turning it on if the amb...

Page 59: ...d steel housing stainless steel optional Weight depending on the glass 882 to 1323 lb 400 to 600 kg ClearLock 630 970 to 1433 lb 440 to 650 kg ClearLock 631 1257 to 1653 lb 570 to 750 kg ClearLock 632 Input power 230 V single phase 50 60 Hz Secondary power supply 24 VDC Motor 24 VDC 50 W Consumption 150 W 475 W with optional heating resistor and fan 875 W with double optional heating resistors and...

Page 60: ...ecipient shall refrain from using it for any purpose other than for the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement from Automatic Systems The document is subject to change without notice 7 DIMENSIONS ClearLock 632 ClearLock 631 ClearLock 630 ...

Page 61: ...fidential The recipient shall refrain from using it for any purpose other than for the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement from Automatic Systems The document is subject to change without notice 8 IMPLEMENTATION DRAWINGS ...

Page 62: ...ms and is confidential The recipient shall refrain from using it for any purpose other than for the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement from Automatic Systems The document is subject to change without notice ...

Page 63: ...ms and is confidential The recipient shall refrain from using it for any purpose other than for the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement from Automatic Systems The document is subject to change without notice ...

Page 64: ... T ransducer2 R X LS R X 0 V T X T X T ransducer3 R X LS R X 0 V T X T X T ransducer4 R X LS R X 0 V T X T X T ransducer5 R X LS R X 0 V T X T X T ransducer6 R X LS R X 0 V T X T X T ransducer7 R X LS R X 0 V T X T X T ransducer8 yellow orange 2 7 8 TR1 LD 1 M1 1 2 3 4 5 JP2 JP1 FREE AL AR M 2 4V CON2 low side board w hite 5 4 black 1 brow n 6 red 2 green 3 6 1 CO N 2 ETA003 NW L E D ro sso L ED v...

Page 65: ...C 3 24 VDC 4 Bridge tension 5 VDC M3 1 12 VDC 2 0 V 3 4 M4 1 0 V 2 Power input 3 12 VDC 4 RS485 5 RS485 M5 1 0 V 2 0 V 3 24 VDC 4 12 VDC 5 V CL 6 V CL 7 Distinct emergency opening normally closed contact 8 Distinct emergency opening normally open contact 9 Common 10 Normally closed contact 11 Normally open contact 12 Common 13 Normally closed contact 14 Single presence detection Reset 15 Common 16...

Page 66: ...adar optional 3 Radar optional CN8 1 Safety photocells opening protection 2 Safety photocells closing protection 3 Safety photocells 12 VDC 4 Safety photocells 0 V CN9 1 Safety photocells opening protection 2 Safety photocells closing protection 3 Encoder position sensors OPS 12 VDC 4 Encoder position sensors OPS 0 V CN10 1 2 Encoder position sensors OPS2 3 Encoder position sensors OPS1 4 5 6 CN11...

Page 67: ...g it for any purpose other than for the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement from Automatic Systems The document is subject to change without notice CN16 1 speaker 2 speaker Fuses F1 F2 Power supply protection 12 V 24 V F3 F4 Motor protection F5 NCD console protection ...

Page 68: ...ms and is confidential The recipient shall refrain from using it for any purpose other than for the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement from Automatic Systems The document is subject to change without notice ...

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