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7

ASA300 GEAR MOTOR INSTALLATION

INSTALL POST BRACKET

The position of the post bracket “A” is critical to the success of your installation and

attention needs to be paid to both its correct height and also its position on the post in

respect to the relationship between your gate hinge pivot point and the motor pivot point

on the bracket.

Once you have determined the general desired height of your motor, position the

bracket and take note of dimensions “J” and “K”. In a standard installation the basic aim

is to get dimensions “J” and “K” to be as close as possible to equal.

The other consideration before fixing the post bracket is that the pivot point of the post

bracket “A” should be 12mm higher than the pivot point of the gate bracket “H” giving

the gear motor an incline of approximately one degree.

INSTALL GATE BRACKET

With your post bracket securely fastened, attach your gear motor to the post bracket with the bolts provided. Take care to support the

weight of the gear motor at this point and throughout this stage. Wind out shaft “D” all the way till the end. Now turn shaft “D” back one

complete turn of 360 degrees. Attach your gate bracket to the shaft end “H” and position on the gate taking careful note of your 12mm fall

from the post bracket. Fix your gate bracket at this position. Using your manual override key put the gear motor into manual mode and

gently move your gate and gear motor through the entire 90 degree arc to test the smoothness of your installation. If your gate and gear

motor moves smoothly through the entire travel range then you are ready to proceed to the next point. If you are having difficulty or hitting

sticking points at any point in the travel you may need to adjust your post bracket pivot point to facilitate a smoother run.

INSTALL GATE STOPS

This is a critical point in ensuring long trouble free operation of your automation system, yet it is relatively simple. Each gate must have a

positive and well secured opening stop and closing stop. There are a range of stops available over the counter or you can make them

yourself but the critical point is that the stops must be well secured as the gear motors will exert quite a deal of force on them during

programming. In summary when your gate/s open they must hit a positive stop point that stop the gate/s from opening any further and the

same at the closed point.

Summary of Contents for CTR50

Page 1: ...1 SWING GATE INSTALLATION MANUAL AUTOMATIC ...

Page 2: ... total width would be 4280mm But what happens if we add on a pedestrian gate to one side with hinges and clearance gap a fixed panel to the other side and two more 100mm posts GATES 2x1500 3000mm HINGES 2x30 60mm POSTS 2x100 200mm CLEARANCE 1x20 20mm PEDESTRAIN GATE 1x1000 1000mm HINGES 1x30 30mm PANEL CUT TO SUIT 1x1030 1030mm POSTS 2x100 200mm TOTAL WIDTH 5540mm Basic maths really So long as you...

Page 3: ...ckets four per post that you can use if you choose or you can fix directly through the post itself Whatever method you choose cut your post to length use adequate fasteners of correct size and suitable for the structure you are fitting to Touch up paint has been provided to color match any exposed brackets or fasteners if you wish CONCRETE IN Dig a hole of at least 300mm diameter and minimum 800mm...

Page 4: ...re are a number of ways to do this If you are very accurate you can measure and mark your gate fit the hinge bracket to the gate and then assemble all the parts You might find it easier however to assemble the hinge so it is complete on the post use blocks under your gate to lift and hold it at the correct height and then fix the hinges to the gate Using this method you can also use a 30mm packer ...

Page 5: ...cond Battery Charger Inbuilt 12 24V Maximum Thrust 1500 N Receiver Inbuilt or External Protection Level IP43 Limit Switches Yes No Duty Cycle 90 Pedestrian Input Yes NO Dimensions 670L x 90W x 185H Start Input Yes NO Stroke 30 CM Stop Input Yes NC Maximum Leaf 3 0 metres Photocell Input Two NC Maximum Leaf Weight 250 Kg Electric Lock Yes 12Vdc 1A Opening Time 16 Seconds Slow Speed Regulator Yes ...

Page 6: ...ructure and that there is no friction points in its movement Make sure that the gate s have both solid opening stops and solid closing stops GENERAL ORDER OF INSTALLATION To ensure a good installation of the gear motors ASA300 we suggest the following order of installation 1 Open the box and take out gear motor Inspect the contents and ensure all components are present 2 Make sure that the leaf of...

Page 7: ... D back one complete turn of 360 degrees Attach your gate bracket to the shaft end H and position on the gate taking careful note of your 12mm fall from the post bracket Fix your gate bracket at this position Using your manual override key put the gear motor into manual mode and gently move your gate and gear motor through the entire 90 degree arc to test the smoothness of your installation If you...

Page 8: ...pen input NO DL2 Power Supply LED START Open Stop Close input NO DL3 DL4 Open Input LED COM Common for STOP PHOTO inputs DL5 DL6 DL7 Stop Photo LED STOP Stop input NC DL8 DL9 Motor1 Limit Switch LED PHOTO Photocell Input NC DL10 DL11 Motor2 Limit Switch LED COM Photocell 2 common J3 Antenna Connector PHOTO Photocell 2 Input NC J2 External receiver connector FC1A Limit switch 1 opening input NC RV1...

Page 9: ... will be motor 2 which will open first if so programmed when dual gates overlap With single gates use motor 2 output only INSTALL YOUR INPUT LOOPS The only other wiring needed before testing your installation is to install a few loops into the NC or normally closed inputs Cut three short lengths 50mm of single core cable and strip the two ends Connect one end to the photo terminals and one end to ...

Page 10: ...setting of the work times Use your transmitter and drive the gate s to the fully open position Set the trimmer RV1 to about half way Press push button P2 once for a few seconds until DL1 lights and release After a few seconds the logic control will make some tests and then it will self learn the working time by closing the gate The board will automatically exit this mode when complete and led DL1 ...

Page 11: ...naller of potential danger for the gate s motion Motor 1 Outputs for the opening closure control of the motor which drives the first gate wing during the closing phase Motor 2 Outputs for the opening closure control of the motor which drives the gate wing delayed during the closing phase This wing can be connected with an electric lock Electric lock Impulse control for the electric lock release Th...

Page 12: ... Closing limit switch led yellow It signals the closing limit switch state for Motor 1 The led goes off when the closing limit switch is operated DL10 Opening limit switch led yellow It signals the opening limit switch state for Motor 2 The led goes off when the opening limit switch is operated DL11 Closing limit switch led yellow It signals the closing limit switch state for Motor 2 The led goes ...

Page 13: ...seconds and reopen If a command is made during the pause part of the cycle the pause time will reset and gate closing will commence later IMPORTANT If using a time clock to control the gate then apartment mode must be selected Single Wing Mode Dip switch 3 ON In single wing mode the board drives motor 2 output only MOT2 Kickback Extra Push Dip switch 4 ON If an electric lock is fitted it may be ne...

Page 14: ...que During the normal speed phase when the motor s current reaches the self learned value the gate stops both wings in opening and then it reverses its motion for approx 2 sec while during the closure phase the gate stops and reverses its motion after approx 1 5 sec After the electric power is supplied to the electronic card at installation or after one absence of power supply when the Start push ...

Page 15: ...e closes automatically The operating cycle is complete only when the closing motion has ended If a start command is supplied before the end of travel is reached the gate stops A new start command will cause the gate to reverse its motion If a start command is supplied during the pause period the operating cycle is interrupted and the gate does not close automatically A further start command will d...

Page 16: ...time is reset and the automatic closure is therefore delayed Photostop If an obstacle covers the photo cell during the gate s motion opening or closure or during the period preceding the operating cycle s start then the gate is temporarily stopped until the obstacle is removed When the obstacle is removed and the photocell is freed an opening cycle will start This does not apply when a start comma...

Page 17: ...he power devices 5 J3 8 pole removable terminal board for the connection of the limit switches and or Encoder 6 FS1 FS2 nr 2 Faston terminals for the connection of a Backup battery 7 FS3 FS4 nr 2 Faston terminals for connection of the power supply transformer Terminal board J2 Terminal1 Common terminal for all electric contacts of commands Terminal2 Pedestrian start push button s normally open ele...

Page 18: ...ut as Encoder signal TTL OPEN COLLECTOR FS1 Faston Backup battery s positive pole connection FS2 Faston Backup battery s negative pole connection FS3 Faston 12 15 20 Vac power supply from the electric transformer FS4 Faston 12 15 20 Vac power supply from the electric transformer CTR50 Connection of the devices Motor 1 Terminals 5 and 6 on J1 Motor 2 Terminals 7 and 8 on J1 Blinker Terminals 3 and ...

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Page 21: ...s applied EN 61000 6 3 A11 2004 EN 61000 6 1 EN 301 489 1 EN 301 489 3 EN300 220 2 EN 300 220 1 Test laboratory NEMKO SPA Outcome Positive The manufacturer declares that the above listed products comply to the norms on electromagnetic compatibility provided for by directives 89 336 EEC 92 31 EEC 93 68 EEC Date 24 08 2007 AUTOMATIC SOLUTIONS AUSTRALIA PTY LTD PO BOX 1034 CANNING VALE WESTERN AUSTRA...

Page 22: ...service area it may be possible to book a local technician to look at your installation Wait times will vary dependent on local workloads The cost is a service fee which includes the first half hour and the hourly rate thereafter If any Automatic Solutions provided parts are found to be defective and within warranty these will be provided free of charge NOTE If you suspect that any parts are defec...

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