background image

This Installation document is available at no charge from:
- Your local Wayne Dalton Sales Center, or
- Online at 

www.Wayne-Dalton.com

, or

- By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box 

67, Mt. Hope, OH., 44660

©Copyright 2017

REV1_07/21/2017

Part Number

T a b l e   O f   C o n t e n t s

361187

PLEASE DO NOT RETURN THIS PRODUCT 

TO THE STORE

If you need assistance, please call 1-866-
569-3799 (press Option 1) and follow the 
prompts to contact a customer service 
representative. They will be happy to handle 
any questions that you may have.

Pre-Installation 2

Important Safety Instructions 

2

Removing an Existing Door and Preparing the Opening 

2

Package Contents 

3

Door Section Identification 

4

Tools Required 

4

Breakdown Of Parts 

5

Installation 6
Counterbalance Installation Instructions 

9

Optional Installation 

13

Door Arm Hookup 

13

Trolley Arm Configuration 

13

Inside Lock 

13

Pull Down Rope 

13

Step Plate 

13

Maintenance 15

Cleaning Your Garage Door 

15

Painting Your Garage Door 

15

Maintaining The Finish On Your Garage Door 

15

Operation And Maintenance 

15

Warranty 17

Wayne Dalton, a division of Overhead Door Corporation

Models 9100 / 9405 

/ 9605

E

x t E n s i o n

  s

p r i n g

i

nstallation

 i

nstructions

 a

nd

 o

wnEr

s

 

M

anual

r

EsidEntial

 

l

ow

 H

EadrooM

To avoid possible injury, read and fully understand the enclosed 
instructions carefully before installing and operating the garage door. Pay 
close attention to all warnings and notes. After installation is complete, 
fasten this manual near garage door for easy reference.

IMPORTANT NOTICES!

Summary of Contents for 9605

Page 1: ...3 Door Section Identification 4 Tools Required 4 Breakdown Of Parts 5 Installation 6 Counterbalance Installation Instructions 9 Optional Installation 13 Door Arm Hookup 13 Trolley Arm Configuration 1...

Page 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Page 3: ...ished Door width Jambs Backroom Plumb jambs Finished Door Height Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Weatherstrips Jamb Quick Install track...

Page 4: ...nd hinges The INTERMEDIATE SECTION can be identified by 3 graduated end hinges The section will have a warning label attached to either the right or left hand end stile NOTE 4 graduated end hinges are...

Page 5: ...ical Track Assembly J LOW HEADROOM EXTENSION SPRING ASSEMBLY J1 Extension Springs J2 Spring Restraint Cables J3 Front Cable Lift Sheaves J4 Rear Cable Lift Sheaves J5 3 Hole Clips As Required J6 S Hoo...

Page 6: ...1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Place the center jamb bracket over the lower hole of the hole slot pattern that is centered between the bottom jamb bracket and flag angle of the...

Page 7: ...curing the bottom jamb bracket to jamb maintain 3 8 to 5 8 spac ing between the bottom section and vertical track Hang counterbalance lift cable over flag angle Repeat same process for other side Vert...

Page 8: ...llips head screws on the back side of drawbar operator bracket Clamp drawbar operator bracket to strut if supplied with vice clamps Attach 6 1 4 14 x 5 8 self tapping screws to the drawbar operator br...

Page 9: ...CAUSING SEVERE OR FATAL INJURY IF YOU HAVE QUICK INSTALL FLAG ANGLES To install horizontal track place the curved end over the top track roller of the top section Align key slot of the horizontal trac...

Page 10: ...IMPORTANT DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE REAR BACK HANGS THAT CANTILEVERS 4 OR MORE BEYOND A SOUND FRAMING MEMBER NOTE If rear back hangs are to be installed over drywall us...

Page 11: ...rk Extension spring Rear cable lift sheave 3 Hole clip Special knot Counterbalance lift cable S Hook S Hook Counterbalance Lift Cable Adjustments 15 Adjust counterbalance lift cables to create about 1...

Page 12: ...ttached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid pushing the weath erstrips too tightly against the...

Page 13: ...NOTE Depending on your door configuration you could have an alternative drawbar opera tor brackets Refer to your alternative drawbar operator bracket insert WARNING PRIOR TO INSTALLING THE OPERATOR T...

Page 14: ...1 4 20 x 5 8 carriage bolt and nut Align inside step plate holes and fasten from inside using the 8 screws provided Install one 8 x 3 4 screw in the bottom step plate hole The screw in the top hole v...

Page 15: ...n operation maintenance and testing of the operator MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perfo...

Page 16: ...rate door ONLY when it is properly adjusted and free of obstructions 2 If a door becomes hard to operate inoperative or is damaged immediately have necessary adjustments and or repairs made by a train...

Page 17: ...r repair of the Product or to any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts of God o...

Page 18: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

Reviews: