Auto-Sleepers warwick duo 2008 User Manual Download

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SERVICE DETAILS

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Summary of Contents for warwick duo 2008

Page 1: ...rvices 7 Technical Specification 8 Fitted Equipment 9 Care of your Motorhome 10 Useful Information 11 Service Section 12 Index 13 Copyright 2008 Auto Sleepers Ltd All rights reserved No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical for any purpose without the express written permission of Auto Sleepers Ltd ...

Page 2: ...DATA RECORD ...

Page 3: ...ons of loads without exceeding weight capacities Your Auto Sleeper motorhome conforms to the European standard of EN 1646 Model This Handbook covers the Peugeot Warwick Duo based on Peugeot Boxer 335 L3 H2 long wheelbase high roof window van Gas System This handbook is for use on vehicles with a 30mbar gas system The gas system pressure is noted on a label in the gas locker Conversion Type Van con...

Page 4: ... glove compartment Please read and complete the warranty registration card supplied with your vehicle and return to the address below without delay Auto Sleepers Limited Orchard Works Willersey Nr Broadway Worcestershire WR12 7QF Tele 01386 853338 Fax 01386 858343 E mail aftersales auto sleepers co uk INTRODUCTION ...

Page 5: ...gs bicycle racks aerials etc are not covered by this warranty This warranty does not apply to a motorhome that has been subject to overloading or otherwise misused or has not been maintained in accordance with the Company s recommendations contained in the handbook This warranty applies only to the body conversion and does not cover any failure or defect in the chassis or engine Where under the te...

Page 6: ... Volcano Red Clipper Blue Horizon Yellow Silverstone Green Floor Vinyl Dark Wood Block Furniture Linneman Cherry Furniture fittings Chrome Work Surfaces and Table finish Minstrel Carpet Oasis Madrid Curtains Cushions Upholstery Phoenix various colours Exterior Graphics BS1770 BODY CONSTRUCTION ...

Page 7: ...ssive noise Children should be restrained from making excessive noise Flying kites and model aircraft and the use of items like catapults or air guns as well as ball games should not be permitted among or close to motorhomes Musical instruments record players radios and televisions should not be used to the inconvenience of other people on site Open and close doors quietly Power generators must be...

Page 8: ...n order to let the other traffic pass When the vehicle is in motion it is compulsory that all passengers are seated and seat restraint straps worn Before moving off elevating roofs MUST be lowered and correctly secured and top hinged windows closed Likewise all doors and access lockers for gas containers and chemical toilets must be properly closed Exterior steps should be properly retracted and s...

Page 9: ...ill detergents solvents or fuel from boats as these can kill marine life When sailing moderate your speed the wash from a fast boat can destroy banks and nests Live mollusks and crustaceans need not be collected as souvenirs dead shells can usually be found Shellfish can take years to grow and fines can be imposed for not observing national regulations Do not pull up seaweed unnecessarily Make you...

Page 10: ...2 4 MOTORHOME CODE ...

Page 11: ...l seat belts within the motorhome please refer to the stated number of passengers that are allowed due to the MRO and MTPLM LOADING AND DISTRIBUTION OF WEIGHT IN THE MOTORHOME Loading Correct weight distribution is a major factor in making your motorhome a balanced and pleasant vehicle to drive without compromising road holding Care should therefore be taken to ensure that heavy items are well spa...

Page 12: ...dge is on 12V operation and door lock is set Note the electrical relays will allow the fridge to be run on the vehicle battery when the engine is running 12 Remove any external fresh water connections etc 13 Make sure any heavy articles are stored in accordance with the loading procedure Tables should also be made secure 14 Lock the motorhome exterior door remember to take out your keys 15 Check y...

Page 13: ...weight Removal a The spare is located in front of the rear step b Tools The jack handle and wheel brace are stored under the nearside rear seat c Follow the procedure for changing a wheel as described and illustrated in the base vehicle handbook Replacement of Spare Wheel Follow the procedure as described in the base vehicle handbook Caravan Door Step Your vehicle is fitted with an electrically op...

Page 14: ...ront seats so that they may be turned to face the rear of the vehicle In order to release the swivel mechanism to allow the seat to rotate grasp the release lever at the front of the seat and pull upwards The lever is located on the right front corner of the passenger seat and the left corner of the driver s seat Note that the lever on the opposite front corner of each seat operates the back recli...

Page 15: ...armac Selecting a Pitch Carefully select where you wish to park your motorhome The site should be as level as possible well drained and away from boggy areas and preferably not under or near trees Consider also how you will move your motorhome when leaving the site For example on sloping ground in wet conditions pitch facing downhill Levelling It is important to site your motorhome level to ensure...

Page 16: ...5 2 ARRIVAL AT SITE ...

Page 17: ...ilation which are stated by the European Standards Under no circumstances must these vents be blocked or obstructed It is advised that fixed ventilation points and any protective screens are checked and cleaned if necessary on a regular basis Fresh air circulation should be allowed below the motorhome when appliances are in use and when flues terminate below the floor to allow free evacuation of t...

Page 18: ...of safety replacement parts for appliances should conform to the appliance manufacturer s specification and should be fitted by them or their authorised agent WARNINGS 1 Never use portable cooking or heating equipment other than electric heaters that are not of the direct radiant type as it is a fire and asphyxiation hazard 2 Do not use cookers as heaters or dry clothes etc on the cooker or space ...

Page 19: ...rly connected 4 Gently vacuum as recommended above 5 Replace battery If these procedures do not correct the problem do NOT attempt repairs Contact the manufacturer SECURITY Chassis number Record the chassis number and the factory job number of your motorhome and keep them in a safe place at home The chassis number is a 17 digit number beginning with the letters VF3 and is found stamped on a plate ...

Page 20: ...6 4 SAFETY SECURITY ...

Page 21: ...k water may escape through these breathers this should give no cause for concern Frost Precaution If the vehicle is not being used during freezing conditions the water must be drained Whilst the vehicle is being used in such conditions and the water heater is at risk of freezing it should be drained by opening the drain valve FRESH WATER PUMP A Flojet R3426 500 Triplex Diaphragm automatic water sy...

Page 22: ... potable water and purge the plumbing of all sanitising solution Winterising Allowing water to freeze in the system may result in damage to the pump and plumbing system Non toxic anti freeze for potable water may be used with Flojet pumps Follow manufacturers recommendations Refer to coach or equipment manufacturers instructions for their specific winterising and drainage procedures WARNING Do not...

Page 23: ...ils to turn on check Loose wiring connection Pump circuit has no power Blown fuse Pressure switch failure Defective motor Pulsating flow check Restricted pump delivery Check discharge lines fittings and valves for clogging or undersizing Pump fails to turn off after all fixtures are closed check Empty water tank Insufficient voltage to pump low battery Punctured pump diaphragm pump leaks Discharge...

Page 24: ...e an LPG pump and other outlets are available in more rural areas often near farming communities for instance Look for signs advertising Autogas If you have internet access search for LPG filling stations and there are many sites where input of your postcode will locate the nearest filling station to your location There are many companies producing LPG but all brands are suitable for use in your v...

Page 25: ...er uses a lever 1 Gas Guard nozzle filling instructions Ensure Gas Guard nozzles are fitted with protective nozzle shields Report to site staff if missing Nozzle shields have been removed from picture for clarity Connecting 1 Push nozzle over the lugs on the filler valve and turn barrel a quarter turn clockwise to lock Do not squeeze lever before nozzle is connected Caution From this moment onward...

Page 26: ...e source of leakage In still air the vapour will disperse slowly 1 De Visser nozzle filling instructions Ensure De Visser nozzles are fitted with protective nozzle shields Report to site staff if missing Nozzle shields have been removed from picture for clarity Connecting 1 Hold the hose behind the nozzle and the guard keeping lever pushed forward with the handle at 12 o clock position Locate the ...

Page 27: ...y manner whatsoever They should be checked at least annually for damage or blockage Screens and or grilles should be kept clean and free from dust See diagram of upper lower ventilation All ventilation complies with BS EN 721 and vents should not be obstructed in any manner as this could lead to insufficient fresh air In this case the confined atmosphere becomes depleted of oxygen which leads to t...

Page 28: ...smell be produced consult a competent installer on the correct maintenance and adjustment of burners Never check for gas leaks with a naked flame Never use gas appliances without adequate ventilation All gas appliances require a plentiful supply of fresh air for correct operation Fixed ventilators or air inlets should not be stopped up Where practicable turn off all appliances before retiring to b...

Page 29: ...xcept the refrigerator will not operate whilst the ignition is switched on and the vehicle engine running The master switch on the electrical control panel controls the 12 volt supply IT IS IMPORTANT THAT THE MAIN SWITCH AT THE SITE SUPPLY POINT SHOULD BE SWITCHED OFF THE SUPPLY FLEXIBLE CABLE DISCONNECTED AND ANY COVER REPLACED ON THE SOCKET OUTLET AT THE SITE SUPPLY POINT BEFORE DISCONNECTING TH...

Page 30: ... any circumstances be used CAUTION The Truma Ultraheat has the potential to draw 8 amps at 2kW It is therefore advisable to check the supply rating before switching on two loads items greater than the supply as this may cause an overload and the circuit breaker to trip OVERSEAS CONNECTION Note Connection to a mains voltage supply OVERSEAS requires particular attention Care must be taken when conne...

Page 31: ...at connections are made exactly as shown If terminal markings are not in accordance with the diagram they must be ignored If in doubt consult a qualified electrician The legal length of the mains inlet cable is 25 2 metres When in use it must be fully uncoiled and protected from traffic MOTORHOME MAINS INLET ...

Page 32: ...vides better protection for the harness and equipment Links to the EC50 series LED control panel to provide simple but intelligent control of the 12V equipment and built in over discharge software protects the leisure and vehicle batteries System overview The following diagram shows the typical configuration of the EC155 system The key component is the EC155 power supply unit PSU which is the hub ...

Page 33: ...n if overheated and will restart automatically when cool Battery charger power converter The EC155 PSU incorporates a fixed voltage battery charger power converter The battery charger power converter also powers the leisure equipment when the mains supply is connected This module supplies 13 8V DC to the leisure equipment up to a maximum of 12 amps 155 watts therefore the available power is distri...

Page 34: ...circuit If an overload occurs the MCB will switch off the supply If this occurs you should investigate the cause of the fault before switching the MCB back on The following table shows the rating and circuit allocation for the three MCB s MCB Rating 1 10 Amps 2 10 Amps 3 6 Amps Fuses WARNING When replacing fuses always replace a fuse with the correct value NEVER replace with a higher value rating ...

Page 35: ... Please see instructions supplied with the battery Note Do not over discharge the battery One of the most common causes of battery failure is when the battery is discharged below the recommended level of approximately 10V Discharging a battery below this figure can cause permanent damage to one or more of the cells within the battery To prevent over discharge the EC155 PSU in conjunction with the ...

Page 36: ...er pump ready for use It can be used to turn off the pump overnight to avoid any noise from the pump When the switch is on the LED will show green This switch turns the Awning or Entry light on or off When the switch is on the LED will show green Main 12V power switch Description Function Symbol Water pump power switch Auxiliary power switch Power ON OFF Pump s ON OFF Water Level Indicator Lamps x...

Page 37: ...tage This display will turn off automatically after two seconds the LED next to the button will show that the battery has been selected If the Vehicle battery drops below 10 9V an alarm will trigger to warn you that the battery is low This alarm lasts for one minute and then the battery selection will automatically switch over to the Leisure battery to protect the vehicle battery This switch is us...

Page 38: ...within the EC155 PSU and ensure the RCD is switched on lever in up position Press the TEST button and confirm that the RCD is turned off lever in down position Switch the RCD back to the on position lever in up position If the test button failed to operate the RCD see the TROUBLE SHOOTING section 5 Check correct Polarity Locate the Reverse Polarity indicator on the EC155 PSU and ensure that the in...

Page 39: ...ve control panel handling instructions Control Panel display Control panel software may have crashed Reboot control panel by corrup erratic turning off the EC155 PSU charger switch and removing fuses 9 and 10 function at the EC155 PSU 2x20A fuses for leisure and vehicle batteries Wait 30 seconds then replace the fuses and turn the charger switch on Alternatively remove the bezel at the control pan...

Page 40: ...7 20 CONNECTION OF SERVICES 12V 230V WIRING DIAGRAM ...

Page 41: ...issible Laden Mass is a figure given by the manufacturer of the base vehicle It is the combined maximum permitted weight of the vehicle and all of its contents both inside and out The MTPLM is unaffected by the Auto Sleeper conversion Mass in Running Order MRO The Mass in Running Order is defined as the mass of the standard converted vehicle with bodywork including the following Coolants oil and w...

Page 42: ...be weighed on a weighbridge You may wish to allocate the user payload to suit your own use For example to increase the available payload the water system may be emptied If the vehicle is not being used for camping the gas bottles can be left at home to increase the mass available for other items Gross Train Mass GTM If you are towing a trailer with your Auto Sleeper the Gross Train Weight is the m...

Page 43: ...tional Load 75kg per person 75 75 Designated Passenger Seats excluding driver 1 1 Essential Habitation Equipment 100 100 Personal Effects standard minimum figure 80 80 Remainder for Personal Effects Options Accessories 380 330 Awning 22 22 Cycle rack 9 9 Roof Rack Ladder 10 10 Gross Train Mass 5500 6000 MBTM 2000 2500 Axle Weights Front in Running Order 1615 1665 Rear in Running Order 1250 1250 MT...

Page 44: ...35 METRIC DIMENSIONS Overall Length 5998 Overall Width mirrors extended 2508 Overall Width mirrors folded 2260 Overall Height 2600 Internal Height maximum 1900 Internal Height minimum 1900 Single Bed offside 1850 x 680 Single Bed nearside 1850 x 680 Double Bed 1870 x 1850 Overcab Bed n a Fresh Water Tank Capacity litres 69 Waste Water Tank Capacity litres 40 Gas Refillable Tank LPG 25 Litres ...

Page 45: ... Ten power steps Maximum Wattage 700 Turntable Electronic time control Touch control Separate operating instructions are supplied with this equipment BARBECUE GAS POINT An external gas point is located on the nearside of the van behind a lockable flap The Reich unit has a tap to enable the gas supply to be cut off prior to connection or disconnection of an external gas appliance OFF FULL RATE LOW ...

Page 46: ...insertion whilst the pan is in use Always remove the handle when the pan is in use THE GRILL The door must be open when the grill is used Cautions 1 When the grill is being used accessible parts may be hot young children must be kept away 2 Never cover the grill pan or trivet with cooking foil or allow fat to build up in the grill pan as this causes a fire hazard 3 Keep all flammable material away...

Page 47: ...the ignition button which is located on the fascia Ignition must be carried out with the door open and if the burner has not lit within 15 seconds the control knob should be released and the oven left off at least one minute before a further attempt to ignite the burner Place the oven shelf in the required position and close the door Set control knob to approximately gas mark 5 and heat the oven f...

Page 48: ...is multifunctional for use in grill and oven The handle design allows for removal or insertion whilst the pan is in use Always remove the handle when in use Larger items may adversely affect the circulation and heat distribution Best results will be obtained by the shelf positions in this guide It is not necessary to preheat the oven but advisable for a range of dishes The oven is capable of full ...

Page 49: ...ck browning Dish Gas Mark Shelf Position Cooking Time Scones 7 2 8 15 mins Small cakes 5 2 15 25 mins Victoria sandwich 4 2 20 30 mins Very rich fruit cake 2 2 Approx 60 mins per 500g Puff pastry 8 2 15 30 mins Flaky pastry 7 2 15 30 mins Shortcrust pastry 6 2 15 55 mins Shortbread fingers 3 2 25 30 mins Ginger nuts 5 2 12 16 mins Rice pudding 2 3 100 120 mins Baked custard 3 3 50 60 mins Fruit cr...

Page 50: ...a combination of both may be achieved by clipping both units together in the centre to adopt the required position It should be remembered that both the flyscreens and concertina blinds are relatively delicate and those in the living area should be treated with care They should be kept in a dry and dust free state it is advised that the mechanisms are only lightly lubricated when they become a lit...

Page 51: ...eration mode and the heater output All three energy selection options can be used for winter deployment With gas operation the unit automatically selects the output level that is required Depending on the fuse protection at the camping site power of 900W 3 9A or 1800W 7 8A can be manually selected for electrical operation If more output is required e g heating up or low outside temperatures gas or...

Page 52: ... is switched on Room thermostat To measure the room temperature an external room temperature sensor is located in the vehicle The location of the sensor is determined individually by the vehicle manufactuer depending on the vehicle type consult the operation instructions for your vehicle for further details a Power selection rotary switch b Electric operation 230V 1800W c Electric operation 230V 9...

Page 53: ...ves out position w The water in the boiler drains out through the drainage muff x The FrostControl drainage muff x must be free of contamination slush ice leaves etc at all times so the water can drain out easily No warranty given for frost damage Taking into operation Note Heating is possible without restrictions with gas electrical and mixed operation with or without water Check to make sure the...

Page 54: ...re The yellow LED p water s heat up phase will be lit only when the water temperature is below 5ºC The device automatically selects the requires power setting in accordance with the temperature difference between the temperature selected on the control panel and the current room temperature Once the room temperature selected on the control panel has been reached the heater switches off The warm ai...

Page 55: ...on and engaged Close the drain valve by pushing the push button until it engages Note When the temperature at FrostControl is below about 7ºC first switch on the heater to warm the installation compartment and FrostControl After several minutes when the temperature at FrostControl is above 7ºC the drain valve can be closed Switch on power for water pump main or pump switch Open hot water taps in k...

Page 56: ...Note Once the water in the boiler has reached a temperature of 60ºC the burner will switch off and the yellow LEd p will go out The unit must stay switched on for at least 30 minutes and no warm water may be removed The residual heat in the heat exchanger will heat the water up to 70ºC Fuses 12V The fuse is in the electronics beneath the connection cover Replace the unit s fuse only with an identi...

Page 57: ...rheating switch If the 12V power supply is interrupted during operation or during the after run period for example the temperatures within the unit could activate the overheating protection To reset the overheating protection allow heater to cool remove connection cover and press red reset button ...

Page 58: ...ter operating for a longer Hot air outlets blocked Check individual outlet apertures period of time the heater switches to failure Recirculated air intake Remove blockage from recirculated air intake Gas pressure regulator iced up Use regulator heating EisEx Butane content in the gas Use propane at temperatures below 10ºC in particular butane is cylinder too high unsuitable for heating purposes Gr...

Page 59: ... valve is Switch the heater on If the heater is not in operation the drain can no longer be closed below approximately 7ºC valve can be reclosed only when the temperature is approximately 7ºC or higher Rotary switch is not at Turn the drain valve s rotary switch to Operation then press the Operation push button until it engages Water flows intermittently from Water pressure too high Check pump pre...

Page 60: ...e may be a mild odour which will disappear after a few hours Ensure the living area is well ventilated The refrigerator will take several hours to reach its operating temperature in the cooling compartment The freezer compartment should be cold about one hour after switching on the refrigerator Note An on board battery is necessary to run your re igniter refrigerator on gas A energy selector switc...

Page 61: ...0V 2 Operating display C 230V lights green Appliance is in function 3 Use rotary switch B to regulate the temperature in the main refrigerator compartment Gas Faults Remedies Set the energy selector switch A to position OFF 1 Is there any gas in the gas bottle 2 Is the gas bottle valve open 3 Is the on board shut off valve open 4 Set the main switch A to on The reignition starts again If after abo...

Page 62: ... refrigerator From there the water evaporates 5 Briefly switch the refrigerator off and then on again using main switch A To remove air from the gas pipes repeat this procedure 3 4 times If these actions do not help please call an authorised Dometic Service Centre Temperature Setting Cooling Compartment The cooling unit s performance is influenced by ambient temperatures TIP Please select the medi...

Page 63: ...sition open close Switching off Note Switching off gas operation If the refrigerator is to be taken out of service for an extended period of time the on board shut off valve and the cylinder valve must closed 1 Set energy selector switch A to position 0 OFF The appliance is now fully switched off 2 Secure the door open by means of the door stop The door will be slightly ajar This is to prevent mou...

Page 64: ...ator at the middle thermostat setting for both gas and mains voltage Where possible always store goods that have previously been cooled Do not position the refrigerator in direct sunlight Constant circulation of air must be supplied to the refrigerator unit Defrost regularly Open the door only for a short time when removing goods from the refrigerator Run the refrigerator for about 12 hours before...

Page 65: ...rigerator does not work on 12V Possible cause Action you can take a On board fuse defective a Fit new fuse b On board battery discharged b Check battery charge it c Engine not running c Start engine Failure The refrigerator does not work on 230V Possible cause Action you can take a On board fuse defective a Fit new fuse 1 Check that the ventilation grills and the extractor have not been blocked by...

Page 66: ...e e Appliance running for a e Wait several hours check short time again Maintenance Works on gas components and electrical installation may only be carried out by authorised personnel We recommend to contact your Dometic Service Centre EN 1949 stipulates that the appliance s gas equipment and its associated fume system must be inspected after installation and a certificate issued Afterwards a qual...

Page 67: ...b briefly or open the valve blade by turning the handle anti clockwise Your Thetford toilet is now ready for use 8 After use open the valve blade if still closed by turning the handle anti clockwise Flush the toilet by pressing the flush knob for several seconds Close the valve blade after use Note Do not leave water in the bowl if the toilet is not being used This does not help to reduce unpleasa...

Page 68: ...9 24 FITTED EQUIPMENT 1 2 4 3 5 6 ...

Page 69: ...9 25 FITTED EQUIPMENT 7 8 10 9 11 12 ...

Page 70: ...the instructions below if you do not expect to use the Thetford toilet for a long period 14 Open the valve blade by turning the handle on the toilet anti clockwise Press the blue knob until the water stops flowing into the bowl Close the valve blade 15 Open the access door on the outside of your motorhome and turn the water filling funnel outwards Remove the cap and 13 14 15 16 17 ...

Page 71: ...ressure release vent by prising it up using a screwdriver Use one hand to push the automatic pressure release vent open while holding the float of the automatic pressure release vent on the inside of the tank with the other hand Push the float upwards turn the float a half turn and remove it from below Remove the rubber seal that is under the float Rinse the float and rubber seal under a tap Repla...

Page 72: ...put jack 15 AV audio video output jack 16 Headphone jack 17 Headphone jack 18 FM antenna output 19 RF input terminal Right panel 20 Disc in out door The Avtex W102D 10 2 display screen has both digital and analogue tuners allowing you to watch TV and listen to radio stations with digital clarity and if you are in a poor reception area that does not benefit from a digital signal you can still recei...

Page 73: ...rating properly In this case the moving parts should be cleaned or defrosted All points of movement are layered in maintenance free bearings Consult manufacturers literature for further maintenance details REVERSING CAMERA A wide angle colour reversing camera is fitted to your vehicle adjacent to the high mounted rear stop lamp The monitor is clipped over the original interior mirror and is automa...

Page 74: ... the bottom of this cupboard They are coloured red with their own identifying symbol and are from top to bottom Refrigerator Water heater Cooker The water filter with changeable cartridge is also fitted in the bottom of this cupboard The Dometic RM7271 tilt tolerant refrigerator is located beneath the kitchen unit worktop A red warning light on the refrigerator will illuminate when it is operating...

Page 75: ...9 31 FITTED EQUIPMENT ARRANGEMENT OF EQUIPMENT WARWICK DUO ...

Page 76: ...t the back of the vehicle and consists of two inward facing bench seats with lift up cushions to give access to the underseat storage areas Lighting is provided by twin spotlamps individually switched fitted to the bottom of each overhead locker unit There are also pairs of LED downlighters fitted into the ceiling on each side of the lounge and these are controlled by a switch on each rear door pi...

Page 77: ...he seat cushion to make a single bed stow the backrest cushion in the front of the vehicle Transverse double bed Slide out the seat base of each bench seat until they meet in the middle of the vehicle and use the backrest to fill the space betweeen the base cushion and the side of the vehicle ...

Page 78: ...9 34 FITTED EQUIPMENT NORMAL SEATING ASSEMBLY WARWICK DUO ...

Page 79: ...9 35 FITTED EQUIPMENT SINGLE BED ASSEMBLY WARWICK DUO ...

Page 80: ...9 36 FITTED EQUIPMENT DOUBLE BED ASSEMBLY WARWICK DUO ...

Page 81: ...9 37 FITTED EQUIPMENT PARTS LIST WARWICK DUO Item Part No Description Cushion type Qty Notes 1 CS0336 BENCH SEAT BASE CUSHION 2 2 CS0336 BENCH SEAT BACK REST 2 3 CS0336 BENCH SEAT INFILL CUSHION 2 ...

Page 82: ...sed Wind noise may be reduced by closing the night blind The roof ventilators are designed to flow a certain amount of air even fully closed Do not obstruct them your safety depends on them Insulation All body panels except the front doors and engine bulkhead are insulated using fibreglass insulation material giving protection against extremities of hot and cold and at the same time minimising con...

Page 83: ...fit Options Whilst this list is not comprehensive below are listed suitable retrofit options Contact either your local Auto Sleeper dealer or the Motorhome Service Centre Willersey for further details Cycle Rack The Fiamma 200D or 200DJ is recommended for fitment to the offside rear door Top Box A specific top box is not recommended because of the small amount of suitable space available on the ro...

Page 84: ...9 40 FITTED EQUIPMENT ...

Page 85: ...s the line of the scratch with rubbing compound Slightly deeper scratches should be lightly wet sanded first using very fine 1200 grit or finer abrasive paper Rubbing compound will then remove the flatting marks created by the abrasive paper For deep gouge type scratches where the paint or gel may have been penetrated you should first seek the advice of your supplying Auto Sleeper dealer Removing ...

Page 86: ... surfaces are fitted to the tops of all furniture units Whilst these are hard wearing hot pans should not be placed directly on these surfaces since damage may result STAINLESS STEEL COMPONENTS External In the event of discolouration of the stainless steel ladder this should be removed with T Cut or any other mild abrasive and the surface protected with WD40 or a similar product Internal Do not cl...

Page 87: ...ystem The water system should be fully emptied and the drain taps on both the fresh water tank and waste water tank left in the open position Likewise all internal taps should be left open and the water pump run until the last traces of water have come out of the taps Purely as a precaution against very severe freezing conditions the water filter that is attached to the water pump on the outlet si...

Page 88: ...e to unlock and lock the doors manually using the key To maintain the vehicle battery in good condition it is recommended that it is fully charged prior to storage and then recharged every 3 months Windows Open all windows fully Check all window seals are intact and shut firmly Ensure locks and over centre catches are applied as appropriate Automotive Follow the advice laid down by the base vehicl...

Page 89: ... fault Refer to dealer Contacts dirty loose on Clean and check for tightness battery terminals Poor earthing Check earthing to chassis point Battery does not hold its Failed battery Check cells with hydrometer charge change electrolyte if necessary Current being drawn Check all appliances are off when not in use Battery discharges over a Poor battery cell condition Check cells with hydrometer shor...

Page 90: ... refrigerator Check position of thermostat on 230V thermostat dial not on dial Element fault Refer to dealer Cooker Hotplate Not heating up Make sure 230V is switched on at isolator Check trip switch Check 10amp MCB is on Symptom Cause Remedy Water Heater not Fuse 3 blown Find fault and replace fuse with operating cuts out same rating Low battery charge Recharge battery Unit fault Refer to dealer ...

Page 91: ...gas at the isolation valve and do not use the gas system until the problem has been rectified Yellow flame Lack of primary air please note Refer to dealer yellow tipping to the flame is normal Orange flame Particles of dust or dirt in the Reduce the amount of dust in mixing tube being carried air through the burner ports Burner ports partically blocked Refer to dealer Floating flame Lack of second...

Page 92: ...rox Water pump does not operate Fuse 4 blown Find fault and replace fuse with same rating Water gauge does not Probe fault Refer to dealer check probe operate connections No hot water mains system Water heater tripped Check and press re set button No hot water gas system Gas module not lighting Refer to dealer No hot water gas system Igniter not working Check 12V switched on Slow drainage from Blo...

Page 93: ...ay your keys or other vital documentation Vehicle Type Vehicle Model Auto Sleepers Production Number Keys Ignition Key Door Key if applicable Fuel Filler if applicable Water Filler Gas Compartment Key Toilet Compartment Key Alarm Code if fitted AA RAC etc Membership Number Radio Security Code Supplying Dealer Contact Number ...

Page 94: ...11 2 USEFUL INFORMATION AUTO SLEEPER DEALERS To find your nearest Auto Sleepers dealer please go to www auto sleepers co uk and click on Find a Dealer ...

Page 95: ... for dealers Any work carried out following the check and the sufficiency of the work in the check itself is subject to the contract between the customer and the dealer SECTION 1 BODY MOUNTING Body to Chassis Examine all fixings retaining the body to the chassis this may be direct or through a sub frame Where practical all fittings should be checked to ensure they are all present and correctly sec...

Page 96: ... should be free of rust and operate freely Removal flushing cleaning and replacing of tanks will be carried out at the prior request of the customer or will be done subsequently with other work Spare Wheel Remove spare wheel Check for damage Check typre pressure Check mounting frame for security to body and for secure retention of spare wheel Wheel Boxes Check for damage corrosion water seepage si...

Page 97: ... or Open Flame Heating Equipment Check for its presence The customer must be advised against its use Upper Bunks Check there is a secure means of access to upper bunks and that where applicable protection against falling out and entrapment is provided Curtains Blinds Nets Check track is secure and curtains draw freely without snagging Check blinds and or nets for correct operation Check flyscreens...

Page 98: ... cylinders and or extension hoses Check piping for condition damage and correct support Carry out an overall leak test Appliances In general the checking of gas appliances can be divided into the following 1 Cleaning 2 Operation of controls 3 Correct flame structure 4 Flues 5 Flame failure device 6 Security Cleaning Where apprpriate remove cover s to gain access to heat exchanger Clean away any fl...

Page 99: ...example CORGI Confederation of Registered Gas Installers or Calor standards SECTION 9 WATER SYSTEM Before operating the water system a visual check of the following items may show up an obvious leak source Fresh Water Tank Container Check condition fill tank and check for leaks Check the external filter and filter pipe to tank Check for satisfactory venting Check condition and presence of filter c...

Page 100: ... ratings are compatible with the circuit appliances being protected Appliances Inspect all appliances for damage signs of overheating and secure fixing Function test all appliances Mains 230 Volt System It is recommended that the inspection and certification of the 230 volt system be carried out by a qualified electrician who is an approved contractor of the NICEIC National Inspection for Electric...

Page 101: ...gation on the refrigerator and other main gas appliances where visible is checked If the flame is burning a wrong colour or burning too far from the jet we again advise you the customer as to how this should be rectified We also recommend and are only too happy to arrange for the refrigerator of your Auto Sleeper to be checked here at the Service Centre by a qualified Dometic engineer In this inst...

Page 102: ...CAB BODY RETENTION SECTION 2 WINDOWS WINDOWS SECTION 3 DOORS EXTERNAL INTERNAL SECTION 4 CHASSIS CORNER STEADIES FOLDING STEP WATER TANK MOUNTS SPARE WHEEL WHEEL BOXES SECTION 5 BODY EXTERIOR ROOF LIGHTS ROOF RACK AND LADDER MOULDINGS AND TRIM FLUE TERMINALS AIR VENTS SECTION 6 INTERNAL SEEPAGE CHECK FURNITURE DINETTE SEATS BEDS CURTAINS BLINDS NETS CAB SEATS FIRE EXTINGUISHER FIRE BLANKET WARNING...

Page 103: ... PIPING APPLIANCES SECTION 9 WATER SYSTEM FRESH WATER TANK WASTE WATER TANK FILTER PUMP SYSTEM CHECK WASTE WATER SYSTEM COUPLINGS FLUIDS SECTION 10 ELECTRICS 12 VOLT SYSTEM BATTERIES WIRING FUSES FUSE HOLDERS APPLIANCES MAINS 230 VOLT SYSTEM SECTION 11 VENTILATION HIGH LEVEL LOW LEVEL CHECK ITEM Manual OK Remarks Advice to Customers DEALER SIGNED DATE ...

Page 104: ...ILS DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE ...

Page 105: ... Loading of Weight 3 1 M Marker Lights 4 1 Microwave 9 1 O Oven Caprice Mk 3 9 1 R Refrigerator RM7271 9 16 Reversing Camera 9 29 Roof Rack Bars Ladder 3 1 S Safety 6 1 Air Bags 6 1 Awnings 6 1 Children 6 1 Fire Extinguishers 6 1 In case of fire 6 1 Ventilation 6 1 Seat Swivel 4 2 Seating Arrangement 9 34 Site Regulations 5 1 Siting your Motorhome 5 1 Sleeping Arrangement 9 33 Smoke Alarm 6 3 Step...

Page 106: ...13 2 NOTES Designed and Printed by Preset Graphics Tel 01332 549278 MY 2008 Ref 21082 ...

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