Auto-Sleepers Broadway FB Handbook Download

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12-9

SERVICE DETAILS

SECTION 7: LIFT UP ROOFS

LIFTING MECHANISM

CANVAS SIDE WALLS

SOLID SIDE WALLS

LOCKING

SECTION 8: GAS SYSTEM

CYLINDERS & REGULATOR

HOSE & PIPING

APPLIANCES

SECTION 9: WATER SYSTEM

FRESH WATER TANK

WASTE WATER TANK

FILTER PUMP

SYSTEM CHECK

WASTE WATER SYSTEM

COUPLINGS & FLUIDS

SECTION 10: ELECTRICS

12 VOLT SYSTEM

BATTERIES

WIRING

FUSES, FUSE HOLDERS

APPLIANCES

MAINS 230 VOLT SYSTEM

SECTION 11: VENTILATION

HIGH LEVEL

LOW LEVEL

CHECK ITEM

Manual

Remarks - Advice to Customers

DEALER:

SIGNED:

DATE:

Summary of Contents for Broadway FB

Page 1: ...nical Specification 8 Fitted Equipment 9 Care of your Motorhome 10 Useful Information 11 Service Section 12 Index 13 Copyright 2011 Auto Sleepers Ltd All rights reserved No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical for any purpose without the express written permission of Auto Sleepers Ltd Broadway LWB 2013 HB1103 ...

Page 2: ...DATA RECORD ...

Page 3: ...ut exceeding weight capacities Your Auto Sleeper motorhome conforms to the European standard EN 1646 1 for habitation requirements relating to Health and Safety Model This Handbook covers the Broadway FB and EL Duo models based on the Peugeot Boxer L3 long wheelbase chassis cab Gas System The gas system is designed to operate on LPG stored in a re fillable tank fitted underneath the vehicle The re...

Page 4: ...ation card supplied with your vehicle and return to the address below without delay Auto Sleepers Limited Orchard Works Willersey Nr Broadway Worcestershire WR12 7QF Tele 01386 853338 Fax 01386 858343 E mail aftersales auto sleepers co uk INTRODUCTION ...

Page 5: ...o verify that the dealer has explained the warranty terms and conditions and that the purchaser understands them The dealer must then register the sale on the Auto Sleepers warranty system to activate the cover Warranty Terms and Conditions For full details of the warranty terms and conditions please refer to the Warranty Service handbook supplied with your Auto Sleeper ...

Page 6: ... Vinyl Dark Wood Block CL0213 Furniture Amati Walnut Furniture fittings Chrome Work Surfaces finish Slate Table finish Slate Carpet Mocha Curtains Cushions Upholstery Crystal various colours Exterior Graphics FB models BS1831 EL Duo models BS1832 BODY CONSTRUCTION ...

Page 7: ...should be restrained from making excessive noise Flying kites and model aircraft and the use of items like catapults or air guns as well as ball games should not be permitted among or close to motorhomes Musical instruments record players radios and televisions should not be used to the inconvenience of other people on site Open and close doors quietly Power generators must be adequately silenced ...

Page 8: ...n order to let the other traffic pass When the vehicle is in motion it is compulsory that all passengers are seated and seat restraint straps worn Before moving off elevating roofs MUST be lowered and correctly secured and top hinged windows closed Likewise all doors and access lockers for gas containers and chemical toilets must be properly closed Exterior steps should be properly retracted and s...

Page 9: ...ill detergents solvents or fuel from boats as these can kill marine life When sailing moderate your speed the wash from a fast boat can destroy banks and nests Live mollusks and crustaceans need not be collected as souvenirs dead shells can usually be found Shellfish can take years to grow and fines can be imposed for not observing national regulations Do not pull up seaweed unnecessarily Make you...

Page 10: ...2 4 MOTORHOME CODE ...

Page 11: ...h there are additional seat belts within the motorhome please refer to the stated number of passengers that are allowed due to the MRO and MTPLM LOADING AND DISTRIBUTION OF WEIGHT IN THE MOTORHOME Loading Correct weight distribution is a major factor in making your motorhome a balanced and pleasant vehicle to drive without compromising road holding Care should therefore be taken to ensure that hea...

Page 12: ... lid is fastened 11 Ensure the fridge is on 12V operation and door lock is set Note the electrical relays will allow the fridge to be run on the vehicle battery when the engine is running 12 Remove any external fresh water connections etc 13 Make sure any heavy articles are stored in accordance with the loading procedure Tables should also be made secure 14 Lock the motorhome exterior door remembe...

Page 13: ... the spare wheel using the base vehicle winding mechanism accessible inboard behind the offside rear wheel Locate the jack winder into the mechanism and turn Replacement of Spare Wheel a Replace wheel on retention wire b Turn winder to pull cable and tyre back into stored position c Replace tools in toolkit Rear Step Your motorhome has an electrically operated rear step In the event of the rear st...

Page 14: ... step if fitted is folded away or if a separate step is supplied it is safely stowed in the vehicle Roof ventilators are closed and locked in the down position The bathroom is not used whilst the vehicle is in motion Note Refers only to models fitted with shower or toilet compartment Top hinged windows are closed and securely fastened Children do not roam around the vehicle they may fall and injur...

Page 15: ...der also how you will move your motorhome when leaving the site For example on sloping ground in wet conditions pitch facing downhill Levelling The optional rear corner steadies which can be lowered by using the brace supplied are designed to give greater stability to the vehicle when it is stationary on site The brace is stored in the wardrobe Note On no account should the rear corner steadies be...

Page 16: ...5 2 ARRIVAL AT SITE ...

Page 17: ...floor to allow free evacuation of the products of combustion At least three sides of the underfloor space should always be kept open and unobstructed especially by snow Do not make any additional openings in the floor Under no circumstances must these vents be blocked or obstructed Additional night time ventilation is obtained by releasing the window catches and placing them in the second groove o...

Page 18: ...of safety replacement parts for appliances should conform to the appliance manufacturer s specification and should be fitted by them or their authorised agent WARNINGS 1 Never use portable cooking or heating equipment other than electric heaters that are not of the direct radiant type as it is a fire and asphyxiation hazard 2 Do not use cookers as heaters or dry clothes etc on the cooker or space ...

Page 19: ... 5 Replace battery If these procedures do not correct the problem do NOT attempt repairs Contact the manufacturer Carbon Monoxide Alarm A Fire Angel battery operated Carbon Monoxide Poisonous Gas alarm is fitted to your vehicle Please read carefully the manufacturers instructions supplied in order to understand it s operation Features An advanced electrochemical sensor designed to accurately measu...

Page 20: ...ector see Fig 2 You can ensure that the product is disabled by pressing the test button if there is no sound from the sounder then the clip has been fitted correctly Note If the disabling tab is no longer available then the clip can be replicated by opening out a thin metal paper clip into a U shape Operating Features Your FireAngel detector offers many features which set it apart from other CO de...

Page 21: ...r an incense stick using a match or lighter If using an incense stick be sure to blow out the flame so that the incense stick is smouldering Extinguish the lighter or put out the match and place it into a dish of water Step 4 Turn the detector on its side so that the vents on the right hand side of the detector are pointing downwards Hold the burning cigarette or incense stick 15cm 6 inches below ...

Page 22: ...ur detector will alert you to potentially hazardous CO concentrations in your home when maintained properly To maintain your FireAngel detector in proper working order and to ensure that the sensor will last for the lifetime of the product it is recommended that you Test the sounder power pack and circuitry of your detector at least once per week by pressing the Test Reset button briefly Perform t...

Page 23: ...registered SECURITY Chassis number Record the chassis number and the factory job number of your motorhome and keep them in a safe place at home The chassis number is a 17 digit number beginning with the letters VF3 and is found stamped on a plate visible through a window in the bottom left hand corner of the windscreen and also on a plate under the bonnet attached to the bonnet closing crossmember...

Page 24: ...6 8 SAFETY SECURITY ...

Page 25: ...terial specification Breathers Both tanks are fitted with breathers which allow air displacement when filling When filling the fresh water tank water may escape through these breathers this should give no cause for concern Frost Precaution If the vehicle is not being used during freezing conditions the water should be drained If the vehicle is being used in such conditions refer to the heater sect...

Page 26: ...aintenance The pump is fitted with a strainer which should be inspected and cleaned at frequent intervals The pump is a completely sealed unit no maintenance is required Helpful Hints Before switching on place the pump in water and shake for a few seconds in a horizontal or inverted position to release trapped air This will ensure successful priming and should be repeated after refilling the water...

Page 27: ... Remember You may also have to adjust the pressure switch to cope with changes in voltage from either battery or mains Do so using the above instructions If setting of pressure switch is still not correct you may experience Pump running continuously even with tap closed If undiscovered could result in pump failure and flat battery Most likely causes are that present voltage is significantly lower ...

Page 28: ...munities for instance Look for signs advertising Autogas If you have internet access search for LPG filling stations and there are many sites where input of your postcode will locate the nearest filling station to your location There are many companies producing LPG but all brands are suitable for use in your vehicle LPG Re fuelling LPG re fuelling is simple and efficient carried out in much the s...

Page 29: ...ess will take longer than 15 minutes ie with the ignition off then turn the refrigerator off at its main switch in order to prevent it from switching automatically to the alternative energy source of gas and producing an ignition spark The use of an adaptor is not recommended Refilling of portable LPG cylinders is not allowed All dispensing nozzles should be fitted with a nozzle shield Please repo...

Page 30: ...r anti clockwise a quarter turn to release nozzle from vehicle Replace nozzle in holder on dispenser 4 3 2 1 1 Gas Guard nozzle filling instructions Ensure Gas Guard nozzles are fitted with protective nozzle shields Report to site staff if missing Nozzle shields have been removed from picture for clarity Connecting 1 Push nozzle over the lugs on the filler valve and turn barrel a quarter turn cloc...

Page 31: ... examination of the LPG tank filling point valves regulators and fittings for Dents and gouges Corrosion particularly under any mounting strap or bracket Condition of the hoses mounting straps brackets and fixing to the vehicle Damage to valves and fittings in particular the filling connection and cap Correct operation of valves regulator over pressure shut off valve and fittings All defects shall...

Page 32: ...Key Facilities chart If it is necessary to cut off the gas supply at the tank underneath the vehicle then remove the valve housing cover by unscrewing the black plastic knob Then turn the large brass knob clockwise to close the outlet valve Note When replacing the housing cover ensure that the rubber seal around the edge is located correctly in the groove ACCESS TO LPG TANK GAS OUTLET VALVE ...

Page 33: ...e modified in any manner whatsoever They should be checked at least annually for damage or blockage Screens and or grilles should be kept clean and free from dust See diagram of upper lower ventilation All ventilation complies with BS EN 721 and vents should not be obstructed in any manner as this could lead to insufficient fresh air In this case the confined atmosphere becomes depleted of oxygen ...

Page 34: ...7 10 CONNECTION OF SERVICES Broadway FB Ventilation Diagram Broadway EL Duo Ventilation Diagram ...

Page 35: ...ed by the manufacturers of gas equipment Should any soot accumulate on pans fire radiants etc or any smell be produced consult a competent installer on the correct maintenance and adjustment of burners Never check for gas leaks with a naked flame Always turn off the gas cylinder valve s or inlet to the motorhome or other dwelling when gas appliances are not in use Never use gas appliances without ...

Page 36: ...otect from traffic Caution Be aware that the 12V appliances except the refrigerator will not operate whilst the ignition is switched on and the vehicle engine running The master switch on the electrical control panel controls the 12 volt supply IT IS IMPORTANT THAT THE MAIN SWITCH AT THE SITE SUPPLY POINT SHOULD BE SWITCHED OFF THE SUPPLY FLEXIBLE CABLE DISCONNECTED AND ANY COVER REPLACED ON THE S...

Page 37: ...al systems and appliances except by qualified persons Lampholder plugs bayonet cap adaptors should not in any circumstances be used CAUTION Electrical heaters have the potential to draw 8 amps at 2kW It is therefore advisable to check the supply rating before switching on two loads items greater than the supply as this may cause an overload and the circuit breaker to trip OVERSEAS CONNECTION Note ...

Page 38: ...at connections are made exactly as shown If terminal markings are not in accordance with the diagram they must be ignored If in doubt consult a qualified electrician The legal length of the mains inlet cable is 25 2 metres When in use it must be fully uncoiled and protected from traffic MOTORHOME MAINS INLET ...

Page 39: ... advice before use The system has a number of key components that you will need to be familiar with before attempting to use the system these are The EC500 series Power Supply Unit PSU a combined mains consumer unit and 12V controller The EC480 series Control Panel CP a remotely located user control panel used to turn circuits on and off and to display battery and water tank information The PX 300...

Page 40: ...nformation is contained elsewhere in this manual B Switch the PSU internal Power Converter OFF Locate the green Charger power switch on the PSU and ensure the switch is in the off position button out before connection to the mains supply C Connect the Hook up Lead Firstly connect the supplied hook up lead orange cable with blue connectors to the Leisure Vehicle and then connect to the mains supply...

Page 41: ...ate when the lights are on The lights will be turned on and off automatically each time the power button is operated This button is also present on the PSU unit so this feature can also be operated from the PSU Battery Select By default the leisure battery is selected as the power source if no mains supply is present or as the battery to be charged when the mains supply is available To change the ...

Page 42: ...ms or to make setting adjustments Select Use this button to select options items or to cancel alarms warnings Note The screen illumination backlight will turn off after a period of time Press the select button to reactive the illumination Scroll Down Use this button to scroll through the various manu screen items or to make setting adjustments Button Description EC480 ...

Page 43: ...ecessary adjustments as required Should you wish to review the possible options settings further information can be sourced from www sargentltd co uk 3 2 Residual Current Device Miniature Circuit Breakers The Residual Current Device RCD is basically provided to protect the user from lethal electric shock The RCD will turn off trip if the current flowing in the live conductor does not fully return ...

Page 44: ...rects the charger power and solar power if a solar panel is installed to maintain the leisure and vehicle batteries at an optimal level 3 5 Leisure Battery 3 5 1 Type Selection For optimum performance and safety it is essential that only a proprietary brand LEISURE battery is used with a typical capacity of 75 to 120 Ah Ampere hours A normal vehicle battery is NOT suitable This battery should alwa...

Page 45: ...power is turned on and the vehicle battery level falls below 10 9V a warning beep will be heard and information will be shown on the screen If no action is taken the system will switch over from the vehicle battery to the leisure battery To cancel the warning press the select button These warnings will not be repeated unless the power switch is turned off and on again This is to ensure the warning...

Page 46: ... press the select button These warnings will not be repeated unless the water pump power switch is turned off and on again This is to ensure the warning does not become a nuisance 3 8 Frost Protection On vehicles fitted with water tank frost protection the EC480 control panel frost protect switch can be used to turn the feature on or off Note This feature is NOT enabled at the time of manufacture ...

Page 47: ...ll be turned off will remain visible for 1 minute Step still out When the engine is started and the step Message on screen and rapid beeps has failed to retract automatically from the control panel The beeping will not stop until the fault is cleared Mains lead hook up When the engine is started and the Message on screen and repeated cable still connected mains cable is still plugged in and beeps ...

Page 48: ...s 6 20 Amps Yellow Leisure Battery 7 20 Amps Yellow Vehicle Battery 8 10 Amps Red Fans 9 10 Amps Red Power Circuits 10 10 Amps Red Lighting Circuit 1 11 10 Amps Red Lighting Circuit 2 12 10 Amps Red En route Circuits 13 10 Amps Red Tank Heaters 14 10 Amps Red Future Supply 15 25 Amps White Charger fitted internally to PSU The following table shows details of the fuse s located at the Leisure batte...

Page 49: ...light is on when using my Generator This is a normal side effect when using some types of generator Instead of connecting the neutral conductor to earth some generators centre tap the earth connection making both neutral and live conductors 110V above earth This 110V difference causes the neon polarity indicator to illuminate In most cases it is still safe to use the generator but please consult t...

Page 50: ...15 Contact details Sargent Electrical Services Limited provide a technical help line during office hours Please contact 01482 678981 if you require technical help For out of hour support please refer to the tech support section of the Sargent web site www sargentltd co uk 4 EC480 Control Panel In addition to the information contained in section 2 5 Control Panel Operation the following section pro...

Page 51: ...ttons and work on a continuous loop basis The selected screen may be changed automatically by the system depending on the action being performed 4 4 1 Splash Screen This screen shows the header and footer detail along with the Auto Sleepers logo 4 4 2 System Levels Screen This screen shows from left to right V Vehicle battery voltage gauge This gauge shows the voltage of the Vehicle battery in bar...

Page 52: ...e Active battery the currently selected battery in bar format with the precise reading shown at the top of the bar The actual bar changes colour according to the battery voltage Less than 10 9V red Poor 10 9V to 11 8V yellow Fair 11 9V to 14 4V green Good AH Leisure battery calculated capacity percentage of Amp Hours When the leisure battery is active selected this gauge will be shown The gauge sh...

Page 53: ...o move to minutes and adjust with the up down buttons Press select again to move to alarm on off Press the up down buttons to adjust the setting If the alarm is turned on a bell symbol will be shown in the header area Set Timer event on Time Press the select button to move to timer hour setting Press the up down buttons to adjust the setting then press select again to move to minutes and adjust wi...

Page 54: ...Warnings Screens The system can display a number of warnings The control panel will beep and display the appropriate message Press the select button to cancel the warning See sections 3 4B and 3 8 for an explanation of typical system warnings ...

Page 55: ...on of the 230V mains supply ON mains supply on OFF mains supply off Water level in the fresh water tank 0 1 4 Full Nearly empty 5 measurement levels 25 1 4 Full If the water pump power switch is turned 50 1 2 Full ON and the water level drops below 25 75 3 4 Full a warning beep will be heard and the LCD 100 Full display will flash To cancel the warning press the select button The warning will not ...

Page 56: ...ernal tank Will not operate if the Internal Use the select button to START or Fresh water tank is showing 100 STOP Full Access to set the internal clock Please note the clock uses a 24 Press the select button to select hour cycle HOUR Use the up down buttons to change Press the select button to select MINUTE Use the up down buttons to change Press the select button to exit Access to set the alarm ...

Page 57: ...button to switch indicates that the event timer is set This WARNING display indicates that the You can switch over to the Vehicle battery voltage is low 10 9 volts or Leisure battery immediately less The panel will beep for one minute and and cancel the beep by using then switch over to the Leisure Battery to the battery selector switch prevent draining the Vehicle battery This WARNING display ind...

Page 58: ...8 128mm Current 3A max 1 2kg DC Output 13 6 to 14 4 Volts nominal Current 25 Amps max 300 Watts Overall size HxWxD 50 x 250 x 135mm Signal INPUT 4 x Fresh water level 4 x Waste water level 1 x Engine Fresh water negative sensed running plus multiple vehicle connections Waste water negative sensed Data IN OUT CANBUS Data communication and power to Control Panel via 6 way connector IP rating IP31 Op...

Page 59: ...7 35 CONNECTION OF SERVICES 12V 230V WIRING DIAGRAM ...

Page 60: ...7 36 CONNECTION OF SERVICES ...

Page 61: ...facturer of the base vehicle It is the combined maximum permitted weight of the vehicle and all of its contents both inside and out The MTPLM is unaffected by the Auto Sleeper conversion Mass in Running Order MRO The Mass in Running Order is defined as the mass of the vehicle equipped to the manufacturer s standard specification and including the following Driver assumed to be 75 kg 11st 12lb Fuel...

Page 62: ...n a weighbridge You may wish to allocate the user payload to suit your own use For example to increase the available payload the water system may be emptied If the vehicle is not being used for camping the gas bottles can be left at home to increase the mass available for other items Gross Train Mass GTM If you are towing a trailer with your Auto Sleeper the Gross Train Weight is the maximum allow...

Page 63: ...MRO 3221 3195 Mass of the User Payload 279 305 Designated Passenger Seats excluding driver 1 1 Conventional Load 75kg per person 75 75 Essential Habitation Equipment 15 15 Personal Effects standard minimum figure 92 92 Payload remaining available for Personal effects Options Accessories 97 123 Optional Awning 35 35 Optional Solar Panel 5 5 Maximum Braked Trailer Mass Gross Train Mass Axles Mass of...

Page 64: ... Overall Length 7165 7165 Overall Width mirrors extended 2690 2690 Overall Width mirrors folded 2320 2320 Overall Height 2930 2930 Internal Height maximum 1960 1960 Internal Height minimum 1920 1920 Front Double Bed n a 2100 x 1220 Single Bed nearside 2000 x 700 n a Single Bed offside 1880 x 700 n a Rear Double Bed 2100 x 1250 1940 x 1250 Fresh Water Tank Capacity litres 102 102 Waste Water Tank C...

Page 65: ...m care should be taken not to overload the appliance as reduced performance will result When using small pans the flames should not spread beyond the base of the pan as this will reduce the efficiency of the burner Avoid old or mis shapen pans as these may cause instability Each burner is controlled individually and is monitored by a flame supervision device in the event of the burner flame going ...

Page 66: ...ATE and burn off the coating Use a medium to high setting for 3 5 minutes A non toxic smoke may occur during this process Allow it to cool then season To season first heat the hotplate for 30 seconds on a medium setting then switch off Pour a minimal amount of unsalted vegetable oil onto a clean dry cloth or paper towel and apply a thin coat of oil to the hotplate surface Wipe off any excess oil t...

Page 67: ...time use soap and water and rinse carefully 3 To light open door push in the control knob and turn to gas mark 9 Hold a lighted match or taper to the burner and push the control knob in and hold The burner should ignite and the control knob should be held in for 10 15 seconds before release If the burner goes out repeat procedure holding control knob for slightly longer 4 For models fitted with sp...

Page 68: ...rotruding door giving easy access to the inside of the oven WARNING Pans or other utensils MUST NOT be placed on the door when in its open position To open the door 1 Pull the handle forward and down as with any other drop down door 2 When in fully open position push the door horizontally to slide the door in 3 Continue pushing until door stops in the parked position below the oven To close the do...

Page 69: ...an be ignited by depressing the ignition button which is located on the fascia Ignition must be carried out with the door open and if the burner has not lit within 15 seconds the control knob should be released and the grill left for at least 1 minute before a further attempt to ignite the burner 4 On first use of the grill it should be heated for about 20 minutes to eliminate any residual factory...

Page 70: ...old The burner should ignite and the control knob should be held in for 10 15 seconds before release If the burner goes out repeat procedure holding control knob for slightly longer 3 For models fitted with spark ignition the procedure is similar except that the burner can be ignited by depressing the ignition button which is located on the fascia Ignition must be carried out with the door open an...

Page 71: ...recipe carefully then find a similar dish in our guide and use our shelf position and gas mark setting recommendation Shelf positions are from the top down When roasting with aluminium foil care must be taken that the foil does not impair circulation or block the oven flue outlet Important Always ensure food is properly cooked prior to serving Do s and Don ts Do read the user instructions carefull...

Page 72: ...ck browning Dish Gas Mark Shelf Position Cooking Time Scones 7 2 8 15 mins Small cakes 5 2 15 25 mins Victoria sandwich 4 2 20 30 mins Very rich fruit cake 2 2 Approx 60 mins per 500g Puff pastry 8 2 15 30 mins Flaky pastry 7 2 15 30 mins Shortcrust pastry 6 2 15 55 mins Shortbread fingers 3 2 25 30 mins Ginger nuts 5 2 12 16 mins Rice pudding 2 3 100 120 mins Baked custard 3 3 50 60 mins Fruit cr...

Page 73: ...in one of the overhead lockers above the TV ready for a de coder to be connected There is also an external cable input socket on the offside of the vehicle with two input sockets One is for connection of a satellite dish and is wired to the de coder connection point in the overhead locker The other is for connection of a digital TV external aerial and is wired directly to the TV points Note that t...

Page 74: ...cted for electrical operation If more output is required e g heating up or low outside temperatures gas or mixed operation should be selected so that enough heating power is always available With mixed operation 230V electrical operation is preferred if the power requirement is low e g for maintaining the room temperature The gas burner is not enabled until the power requirement is higher and is t...

Page 75: ...t water temperature On Off Display and heater is switched on and or off The clock is shown when the time is set After an interruption in the operating voltage the display and the heater are switched off If the time is shown this needs to be set Green LED shines when the heater is on Green LED flashes when the heater is after running Red LED shines when there is a malfunction Manual mode In manual ...

Page 76: ... mode Depends on summer winter operation see set up Summer operation Water 40ºC Water 60ºC Winter operation Water 0ºC heating without controlled water temperature heating has priority Water 60ºC Timer mode The heater runs in timer mode as soon as one or both timers have been activated in the setup Timer On appears in the main screen The heater is only active in the set time window active timer Onl...

Page 77: ... to the main screen after a few seconds The lighting switches off after a short delay Further information see operating instructions Combi 4E Combi 6E Maintenance Clean the panel with a dry and fluff free cloth Troubleshooting Fault Rectification Cause Clock is not shown Set clock Activated timer is not shown any more Power supply was interrupted Room temperature is not shown Heater not active Dev...

Page 78: ... moves out position w The water in the boiler drains out through the drainage muff x The FrostControl drainage muff x must be free of contamination slush ice leaves etc at all times so the water can drain out easily No warranty given for frost damage Filling the water heater Check if the rotary switch for the drain valve FrostControl is set to Operation meaning that it is parallel to the water con...

Page 79: ... Chloride free products must be used in order to prevent damage to the unit The effectiveness of the use of chemicals to combat micro organisms in the unit can be increased by heating the water in the boiler to 70ºC at regular intervals To do this on the control panel select Gas Operation then select Summer Operation 60ºC Note Once the water in the boiler has reached a temperature of 60ºC the burn...

Page 80: ...rheating switch If the 12V power supply is interrupted during operation or during the after run period for example the temperatures within the unit could activate the overheating protection To reset the overheating protection allow heater to cool remove connection cover and press red reset button ...

Page 81: ...ources 5d Cooling level indicators 5e Symbol anti condensation only for model B REFRIGERATOR 5f Error code 6 Freezer compartment 7 Ice cube tray 8 Refrigerator compartment 9 Cooling fins 10 Storage shelves 11 Vegetable bin 12 Serial label 13 Door bins 14 Bottle retainer Control panel with touchscreen on any electrical devices or lighting open the windows and leave the room Then contact the Custome...

Page 82: ...nd position of the gas bottle meets the latest technical regulations Change the gas bottle in open air and out of reach of any possible source of ignition Never obstruct the ventilation openings in the gas bottle storage location Keep flammable material away from the refrigerator Do not use gas to power your refrigerator in the vicinity of petrol stations Food Respect the expiry date printed on th...

Page 83: ...Kit It helps to detract the warm air quicker to the vents The ventilator kit is suitable for all Thetford refrigerators Control of optional extras Anti condensation present on refrigerator Model B To prevent the control panel from condensation the anti condensation function is automatically switched on no symbol visible Only switch off this function when little energy is present Push on the anti c...

Page 84: ...re capacity Place the ice cube tray in an empty freezer on the bottom and the back While driving In Europe it is only allowed to run your refrigerator on gas while driving if a gas system with break protection is installed and local regulations are respected Because of varying outside conditions during driving good performance on gas can t be guaranteed Therefore Thetford does not advise to run yo...

Page 85: ... towels in the refrigerator to catch the remaining water When the refrigerator is defrosted thoroughly dry the inside Do not speed up the defrosting process by removing the ice layer with force or sharp objects or by using a hairdryer Storage If you do not expect to use your refrigerator for a longer period it is important to thoroughly empty defrost and clean the complete refrigerator Then instal...

Page 86: ...s If this will not solve the problem contact your dealer or a Thetford Service Centre 3 The refrigerator does not work on gas Check if the gas bottle is not empty Check if the valve of the gas bottle and all shut off valves are open Switch the refrigerator off and on again Try to run the refrigerator on another power source 6 The refrigerator does not work on 12V Make sure the engine is running Tr...

Page 87: ...rrying and emptying easy Sliding cover opens and closes automatically when sliding the cassette in and out Guarantees optimal hygiene Valve blade and blade seal Vent button vents the cassette to avoid splashing while emptying Handgrip Valve blade opener Access door Locks from outside the motorhome Preparing for use Following is a brief illustrated step by step guide For more detailed information p...

Page 88: ...upwards 4 Remove dosage cap and pour out spout Add toilet fluid in the dosage cup Add approx 2L of water through spout to cover tank bottom Replace cap return pour out spout to original stored position 5 Slide the holding tank into position through access door Never force insertion as this can cause damage to the toilet 6 Make sure the retaining clip secures the holding tank Close and lock the acc...

Page 89: ...water to the bowl by pressing the flush button Release button to stop 10 After use open the blade by pushing the blade handle in an anti clockwise direction and press the flush button 11 After flushing close the blade by pushing the blade handle clockwise The toilet may also be used with the valve blade open which allows the waste to pass directly into the holding tank 12 Open access door and remo...

Page 90: ...ile draining the water supply system of the motorhome Empty the cassette Leave the blade of the cassette open Do not replace cap on spout this helps to keep the cassette dry Cold weather use The cassette can be used in cold weather when the motorhome is heated When the vehicle is not heated for more than a day or a night winterise the cassette High Altitude and hot weather use Changes in altitude ...

Page 91: ... the switch located adjacent to the entrance door Note When extending the step hold the switch until the step is completely extended NEVER MOUNT THE STEP IF RETRACTED OR IF NOT FULLY EXTENDED because then the blocking is not working and the motor can be damaged Caution In the event of the rear step being left extended a buzzer positioned behind the dashboard will sound when the ignition is switche...

Page 92: ... which may be used as a chopping board and a chrome mixer tap Below the worktop are various storage cupboards and drawers the exact layout dependent on the model Extra serving space is provided by a worktop extension which slides out below the counter A Thetford absorption refrigerator with automatic energy selection and an LCD display is fitted to these models On the EL Duo it is incorporated bel...

Page 93: ...9 29 FITTED EQUIPMENT ARRANGEMENT OF EQUIPMENT BROADWAY EL DUO ...

Page 94: ...9 30 FITTED EQUIPMENT ARRANGEMENT OF EQUIPMENT BROADWAY FB ...

Page 95: ...ear the floor Wardrobe The wardrobe on EL Duo models is located between the bathroom and lounge areas and consists of a hanging space with storage for the pedestal table and two large drawers below Below these drawers is a drop down flap which gives access to the electrical system control box On FB models the wardrobe is located between the kitchen and bathroom and consists of a hanging space with...

Page 96: ... below microwave oven Miniature Circuit Breakers MCBs On Electrical Control Unit front panel Radio rear speakers Below rear overhead lockers Reading lights Below lockers all individually switched Residual Current Device RCD On Electrical Control Unit front panel Safe when fitted Under offside settee TV aerial socket Inside cupboard on lounge side of wardrobe USB charging socket 5V On lounge side o...

Page 97: ...r lighting On control panel Microwave oven isolation switch On bulkhead adjacent to entrance door Miniature Circuit Breakers MCBs On Electrical Control Unit front panel Radio rear speakers In rear ceiling Reading lights Below lockers all individually switched Residual Current Device RCD On Electrical Control Unit front panel Safe when fitted Under offside settee TV aerial socket On bulkhead above ...

Page 98: ...e board down to lie flat To gain access to the bunk use the ladder supplied ensuring that it is securely fixed into the retaining clips Slide the mattresses across so that they fit tight to the front then make up the bedding before lifting up the attached safety net and clipping it into position When upper bunks are used by children especially under the age of six years care shall be taken against...

Page 99: ...9 35 FITTED EQUIPMENT NORMAL SEATING ASSEMBLY BROADWAY EL DUO ...

Page 100: ...9 36 FITTED EQUIPMENT SINGLE BED ASSEMBLY BROADWAY EL DUO ...

Page 101: ...9 37 FITTED EQUIPMENT DOUBLE BED ASSEMBLY BROADWAY EL DUO ...

Page 102: ...n Cushion type Qty Notes 1 CS0161 2 CAB SEAT RH 1 2 CS0161 2 CAB SEAT LH 1 3 CS0379 OFFSIDE SEAT CUSHION 1 4 CS0379 OFFSIDE BACKREST CUSHION 1 5 CS0379 NEARSIDE SEAT CUSHION 1 6 CS0379 NEARSIDE BACKREST CUSHION 1 7 CS0379 CORNER SEAT CUSHION 2 8 CS0379 CENTRE SEAT CUSHION 1 ...

Page 103: ...9 39 FITTED EQUIPMENT NORMAL SEATING ASSEMBLY BROADWAY FB ...

Page 104: ...9 40 FITTED EQUIPMENT DOUBLE BED ASSEMBLY BROADWAY FB ...

Page 105: ... No Description Cushion type Qty Notes 1 CS0161 2 CAB SEAT RH 1 2 CS0161 2 CAB SEAT LH 1 3 CS0378 OFFSIDE SEAT CUSHION 1 4 CS0378 OFFSIDE BACKREST CUSHION 1 5 CS0378 NEARSIDE SEAT CUSHION 1 6 CS0378 NEARSIDE BACKREST CUSHION 1 7 CS0378 FIXED BED MATTRESS 1 ...

Page 106: ...The Seitz roof light is operated by a rotating handle which means it can be opened to any required position It incorporates a separate sliding flyscreen and night blind which can operate even if the ventilator is open Insulation The Broadway is insulated largely in polystyrene a material with high insulation qualities This is used in the construction of the floor body sides rear panel and ceiling ...

Page 107: ...yers Safety overload protection is provided by the MCBs located under the cover on the front of the electrical control box An electrical interface adaptor box is located on the bulkhead behind the driver s seat This contains fuses and relays for systems connected directly to the base vehicle electrical system and these are unlikely to require attention from the owner At least one 12V socket and on...

Page 108: ......

Page 109: ...first using very fine 1200 grit or finer abrasive paper Rubbing compound will then remove the flatting marks created by the abrasive paper For deep gouge type scratches where the paint or gel may have been penetrated you should first seek the advice of your supplying Auto Sleeper dealer Removing Scratches from Acrylic Windows All windows except the chassis cab and Luton are manufactured in acrylic...

Page 110: ... surfaces are fitted to the tops of all furniture units Whilst these are hard wearing hot pans should not be placed directly on these surfaces since damage may result STAINLESS STEEL COMPONENTS External In the event of discolouration of the stainless steel ladder this should be removed with T Cut or any other mild abrasive and the surface protected with WD40 or a similar product Internal Do not cl...

Page 111: ...up your vehicle for the winter months Water System The water system should be fully emptied by opening the drain valve located adjacent to the water heater see heater section for more details and the drain taps on both the fresh water tank and waste water tank left in the open position Likewise all internal taps should be left open and the water pump run until the last traces of water have come ou...

Page 112: ... followed bear in mind that the remote central locking will not function although it will still be possible to unlock and lock the doors manually using the key To maintain the vehicle battery in good condition it is recommended that it is fully charged prior to storage and then recharged every 3 months Windows Open all windows fully Check all window seals are intact and shut firmly Ensure locks an...

Page 113: ...y fault Refer to dealer Contacts dirty loose on Clean and check for tightness battery terminals Poor earthing Check earthing to chassis point Battery does not hold its Failed battery Check cells with hydrometer charge change electrolyte if necessary Current being drawn Check all appliances are off when not in use Battery discharges over a Poor battery cell condition Check cells with hydrometer sho...

Page 114: ...230V thermostat dial not on dial Element fault Refer to dealer Cooker Hotplate not heating No power Check MCB is on up Symptom Cause Remedy Water Heater not Fuse 11 blown Find fault and replace fuse with operating cuts out same rating Low battery charge Recharge battery Unit fault Refer to dealer Cooker ignition not operating Fuse 11 blown Find fault and replace fuse with same rating Spark unit fa...

Page 115: ...til the problem has been rectified In the event of a leaking cylinder if possible position the cylinder in an open area away from any sources of ignition Contact the site warden and or the local gas supplier Yellow flame Lack of primary air please note Refer to dealer yellow tipping to the flame is normal Orange flame Particles of dust or dirt in the Reduce the amount of dust in mixing tube being ...

Page 116: ...replace fuse with same rating Water gauge does not Probe fault Refer to dealer check probe operate connections No hot water mains system Water heater tripped Check and press re set button No hot water gas system Gas module not lighting Refer to dealer Igniter not working Check 12V switched on Slow drainage from Blocked breathers in waste tank Drop tank and clear breathers sink shower tray Tip up h...

Page 117: ...ay your keys or other vital documentation Vehicle Type Vehicle Model Auto Sleepers Production Number Keys Ignition Key Door Key if applicable Fuel Filler if applicable Water Filler Gas Compartment Key Toilet Compartment Key Alarm Code if fitted AA RAC etc Membership Number Radio Security Code Supplying Dealer Contact Number ...

Page 118: ...11 2 USEFUL INFORMATION AUTO SLEEPER DEALERS To find your nearest Auto Sleepers dealer please go to www auto sleepers co uk and click on Find a Dealer ...

Page 119: ...or dealers Any work carried out following the check and the sufficiency of the work in the check itself is subject to the contract between the customer and the dealer SECTION 1 BODY MOUNTING Body to Chassis Examine all fixings retaining the body to the chassis this may be direct or through a sub frame Where practical all fittings should be checked to ensure they are all present and correctly secur...

Page 120: ... should be free of rust and operate freely Removal flushing cleaning and replacing of tanks will be carried out at the prior request of the customer or will be done subsequently with other work Spare Wheel Remove spare wheel Check for damage Check typre pressure Check mounting frame for security to body and for secure retention of spare wheel Wheel Boxes Check for damage corrosion water seepage si...

Page 121: ... or Open Flame Heating Equipment Check for its presence The customer must be advised against its use Upper Bunks Check there is a secure means of access to upper bunks and that where applicable protection against falling out and entrapment is provided Curtains Blinds Nets Check track is secure and curtains draw freely without snagging Check blinds and or nets for correct operation Check flyscreens...

Page 122: ...inder and feed hose is compatible Since the introduction of BS EN1949 the gas pressures for Butane blue cylinders and propane red cylinders have been harmonised across Europe The gas system pressure is now 30mbar for both gases The gas regulator is now fitted as standard equipment by Auto Sleepers Your supplying dealer will need to supply you with the correct hose compatible with the cylinder to b...

Page 123: ...r correct attachment to appliances and flue terminals They should be free from damage and corrosion Check for leakage of flue gases into the vehicle Flame Failure Device FFD Where fitted FFD should be checked to ensure satisfactory operation After the appliance has been successfully checked allow time for the thermocouple to cool Attempt to relight the appliance by turning it on wihtout pushing in...

Page 124: ...k intended to receive discharge from a toilet is fitted with either a level or full indicator SECTION 10 ELECTRICAL SYSTEMS Extra Low Voltage 12 Volts excluding vehicle Battery ies Check battery ies for condition Check connections wires fuses and relays appertaining to the habitation electrics Wiring Examine all visible wiring Check all connections and joints are sound and satisfactory Fuses Fuse ...

Page 125: ...gation on the refrigerator and other main gas appliances where visible is checked If the flame is burning a wrong colour or burning too far from the jet we again advise you the customer as to how this should be rectified We also recommend and are only too happy to arrange for the refrigerator of your Auto Sleeper to be checked here at the Service Centre by a qualified Dometic engineer In this inst...

Page 126: ...CAB BODY RETENTION SECTION 2 WINDOWS WINDOWS SECTION 3 DOORS EXTERNAL INTERNAL SECTION 4 CHASSIS CORNER STEADIES FOLDING STEP WATER TANK MOUNTS SPARE WHEEL WHEEL BOXES SECTION 5 BODY EXTERIOR ROOF LIGHTS ROOF RACK AND LADDER MOULDINGS AND TRIM FLUE TERMINALS AIR VENTS SECTION 6 INTERNAL SEEPAGE CHECK FURNITURE DINETTE SEATS BEDS CURTAINS BLINDS NETS CAB SEATS FIRE EXTINGUISHER FIRE BLANKET WARNING...

Page 127: ... PIPING APPLIANCES SECTION 9 WATER SYSTEM FRESH WATER TANK WASTE WATER TANK FILTER PUMP SYSTEM CHECK WASTE WATER SYSTEM COUPLINGS FLUIDS SECTION 10 ELECTRICS 12 VOLT SYSTEM BATTERIES WIRING FUSES FUSE HOLDERS APPLIANCES MAINS 230 VOLT SYSTEM SECTION 11 VENTILATION HIGH LEVEL LOW LEVEL CHECK ITEM Manual OK Remarks Advice to Customers DEALER SIGNED DATE ...

Page 128: ...12 10 SERVICE DETAILS ...

Page 129: ... I Internal Layout 9 28 L Levelling 5 1 Loading of Weight 3 1 M Microwave 9 1 O Oven 9 4 R Refrigerator 9 17 Roof Rack Bars Ladder 3 1 S Safety 6 1 Awnings 6 1 Children 6 1 Fire Extinguishers 6 1 In case of fire 6 1 Ventilation 6 1 Seat Swivel 4 2 Seating assembly 9 35 Site Regulations 5 1 Siting your Motorhome 5 1 Sleeping Arrangement 9 34 Smoke Alarm 6 1 6 3 Step Electric 9 27 T Technical Data 8...

Page 130: ...13 2 NOTES Designed and Printed by Preset Graphics HB1103 MY 2013 Ref 21301 ...

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Auto-Sleepers Broadway FB, Handbook

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