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BATTERY

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MAINTENANCE

  Both jaws of each clamp 

must firmly engage the 

battery terminal. The 

copper jaw contains the 

smaller gauge wire that 

reads the voltage and 

the silver jaw contains 

the larger conducting 

wire that draws the 

load in each test. Jaw 

insulation is necessary 

for accurate readings.  

Damaged clamps or 

loose wires will affect the 

readings. Keep clamps 

clean and in good repair.

   

CHECK OFTEN FOR LOOSE JAWS 

OR DAMAGED INTERNAL PLASTIC 

SHOULDER INSULATORS

 

BATTERY CLAMP REPLACEMENT

Over time the battery clamps will need to be replaced if any of the 

following are indicated:

  CCA values seem to be way off.  

  If there is continuity between the silver and copper jaw.  

  If there is excessive damage or corrosion to the cables or 

clamps.  

PROCEDURE

  Disconnect the back cover.  

  Disconnect the two small wires from the PCB.  

  Remove the large cables from the copper busses.    

  Carefully pull each wire through the grommets.  

  Reverse the procedure when installing new clamps.

  

Caution

:  With cables pointing down, make sure the red clamp 

wires are attached to the left buss and the black clamp is attached 

to the right buss. Putting a little mineral spirits on the new cable 

ends will help with ease of insertion through the grommets.   

BATTERY REPLACEMENT

When the LCD indicates a low internal battery remove the back cover 

and replace the battery with a 9 volt Alkaline battery.

Scroll Down to Volt Meter then 

select 

Volt Meter

 by pressing Y

The following will be displayed.  

Note: If the car is running and the clamps are attached to the battery a high ripple 

(over 50.0 mv) indicates bad diodes in the alternator

.  

SETUP

Scroll Down to  Setup, Select setup by pressing Y

Select the temperature in Fahrenheit 

or Centigrade.

Select the rating from CA, 

MCA, CCA, AH

Press (Y Enter) 

IMPORTANT:  

--VOLT METER--

VOLTS:  12.24V

RIPPLE  00.0mV 

>SET TEMPERATURE 

 SCALE: F. 

 USE +/-. 

 ‘Y’ TO SELECT 

>DEFAULT BATTERY 

 RATING: CCA 

 USE +/-. 

 ‘Y’ TO SELECT 

>SET LANGUAGE:

 ENGLISH

 USE+/-

 Y TO SELECT

Choose between English or Spanish 

using the + and - keys to change the 

language. Press Y to select.

>SET DEFAULT CCA

 AS: LAST CCA.

 USE+/-

 Y TO SELECT 

You can also select the default rating 

to be the last entered CCA value or a 

particular amount such as 600 CCA.

 REVIEW/PRINT 

>VOLT METER 

 SETUP      

 DOWNLOAD

 

 REVIEW/PRINT

 VOLT METER

>SETUP

 DOWNLOAD

VOLT METER

>USE TEST RESULT 

MARGINAL BATTERY 

USE+/-

 Y TO SELECT 

Battery test results default to 

“Marginal ”. To change to “Good” or 

“Bad” test results only, use + or - to 

change setting then use “y” to select 

this third test result option.

Summary of Contents for BVA-200EX

Page 1: ...the auto industry s answer to portability in a professionally accurate load tester and system analyzer Auto Meter Products Inc 350 West Center Street Pleasant Grove Utah 84062 Service 801 785 0051 ex...

Page 2: ...ure of this product Improper use accident water damage abuse unauthorized repairs or alterations voids this warranty The manufacturer disclaims any liability or consequential damages due to breach of...

Page 3: ...C 24J BVA 200EX Carrying case only Optional AC 12 PC Interface adapter cord Weight 4 lbs What to Expect from the BVA 200EX Immediately recognize a bad battery and perform a complete charging system an...

Page 4: ...X automatically identifies the appropriate voltage and displays the menu selection and instructions needed for that system Est Output CAPTURING TEXT 4 Using Microsoft Excel Make sure menu is displayed...

Page 5: ...result in damage to the plates Improper Maintenance Low electrolytic fluid and corrosion on battery connections can greatly reduce battery life and affect battery performance Age of Battery If the da...

Page 6: ...en posts cracks in the case loose hold downs low electrolyte level moisture and dirt around the terminals Inspect Starting System Check starter solenoid and regulator for loose connections loose mount...

Page 7: ...does not have an available serial port and you re planning on using Windows HYPER Terminal as illustrated below you will need to buy and install an adapter card with a serial port The BVA 200EX will...

Page 8: ...pirits on the new cable ends will help with ease of insertion through the grommets BATTERY REPLACEMENT When the LCD indicates a low internal battery remove the back cover and replace the battery with...

Page 9: ...lete contact both the copper and silver jaw CHECK CONNECTIONS will flash on the LCD Make sure the Infrared Printer is properly set up After a test is made with the BVA 200EX make sure the results are...

Page 10: ...ack to the menu BVA 200EX VERSION 7 4 SER 17533 COPYRIGHT 2010 REVIEW PRINT VOLT METER SETUP DOWNLOAD 44 12V CHARGE PASS REGULATOR PASS DIODES PASS OUTPUT You can also select Battery Test from the mai...

Page 11: ...le If the voltage drops below 13 volts the alternator does have LOW OUTPUT If Measured Output is displayed the output may be low for some systems Surface charge removed if detected Wait for test resul...

Page 12: ...sion and dirty terminals Does the battery have a low state of charge See section 2 and 3 Make sure all electrical items are off Check for Alternator noise ALTERNATOR TEST Use the Up and Down keys to m...

Page 13: ...rsor to the desired test Bar at the bottom of the screen will show the preliminary checks progress If manufacturer s specifications are not available the chart below can be used as a general guideline...

Page 14: ...creens will appear Use the Up and Down keys to scroll through the screens Press Y or N to go to the main menu Wait for instructions before cranking engine If the current draw is between 75A 250A for g...

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