Austroflamm 48x51x51 S3 Operating Manual Download Page 46

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10 | Connection to ceramic flues

Operating manual Fireplace inserts S3

10.1 Stove with ceramic flue

Example using KMS system

Thermal
insulation

Extension wall

Floor

Example with

CVC flue module

bricks

125 (combustion air collar)

individual

1
2
3

1
2

Fig. 18:

Connection to ceramic flue heat exchanger

Summary of Contents for 48x51x51 S3

Page 1: ...Operating manual Fireplace inserts S3 48x51x51 S3 48x72x51 S3 64x33x51 S3 75x35x45 S3 VUUR DRIE 60 80 www austroflamm com...

Page 2: ...0 7249 46 443 www austroflamm com info austroflamm com Edited by Olivera Stojanovic Illustrations Konstruktion Text Technical department Austroflamm Copyright All Rights reserved The contents of thes...

Page 3: ...itioning of the nameplates 13 5 Technical data 14 5 1 Technical data under Directive EU 2015 1185 and del as per Regulation EN 2015 1186 14 5 1 1 48x51x51 S3 2 0 14 5 1 2 48x72x51 S3 2 0 16 5 1 3 64x3...

Page 4: ...ested fireplace inserts 44 10 Connection to ceramic flues 45 10 1 Stove with ceramic flue 46 10 2 Connection to heat recovery surfaces 47 11 Installation 48 11 1 Risks and dangers 48 11 2 Durchf hrung...

Page 5: ...e insert fuel gas flues 75 15 2 Removing ashes 75 15 3 Cleaning the door window 76 16 Help 77 16 1 Firebox lining 78 16 2 What to do in the event of a chimney fire 78 16 3 What to do in the event of f...

Page 6: ...location and connection to the chimney with the master chimney sweep This manual is enclosed with your Austroflamm fireplace insert In the following list we give you an overview of which sections are...

Page 7: ...DIN 18160 1 Exhaust systems Part 1 EN 12831 State building regulations of the individual federal states or countries Heating regulations of the individual federal states or countries Technical rules o...

Page 8: ...homepage www austroflamm com 2 2 Structure of the operating manual The table of contents can be found on page 3 Illustrations in this manual may differ from the delivered product 2 3 Representations...

Page 9: ...Operating manual Fireplace inserts S3 EN 2 Purpose of the operating manual 9 2 5 Abbreviations Abbreviation Meaning HMS Heat Memory System FI Fireplace insert CF Ceramic flue CVC Convection cladding...

Page 10: ...insert heat up considerably during operation To operate your fireplace insert we recommend that you use the protective glove supplied with it Please alert children to these dangers and keep them away...

Page 11: ...a of the fireplace insert up to a certain distance see Technical Data auf Seite 14 measured from the front edge of the firebox opening a minimum clearance in the Technical Data 3 4 Special types of da...

Page 12: ...important dimensions and the nameplate positioning 4 2 1 Design overview 48x51x51 S3 48x72x51 S3 48x51x51 S3 48x72x51 S3 Width body installation dimension mm 480 480 Door frame height mm 510 510 Pane...

Page 13: ...E 80 60 80 Width body installation dimension mm 635 835 Door frame height mm 510 570 Pane curvature 3 sided 3 sided Width mm 635 835 Depth mm 538 592 Height mm 1319 1469 1467 1517 Weight kg 230 312 No...

Page 14: ...on no Direct heat output 10 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annual use efficiency s 72 Energy efficiency index EEI 108 Particular precautions fo...

Page 15: ...ature control yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther most...

Page 16: ...Other standards technical specifications Specifications Indirect heating function no Direct heat output 15 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annu...

Page 17: ...l yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pilot...

Page 18: ...Other standards technical specifications Specifications Indirect heating function no Direct heat output 10 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annu...

Page 19: ...l yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pilot...

Page 20: ...er standards technical specifications Specifications Indirect heating function no Direct heat output 10 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annual u...

Page 21: ...l yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pilot...

Page 22: ...er standards technical specifications Specifications Indirect heating function no Direct heat output 12 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annual u...

Page 23: ...l yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pilot...

Page 24: ...er standards technical specifications Specifications Indirect heating function no Direct heat output 15 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annual u...

Page 25: ...l yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pilot...

Page 26: ...700 Power output via pane Emissions values 48x51x51 S3 48x72x51 S3 64x33x51 S3 75x35x45 S3 Vuur Drie 60 Vuur Drie 80 CO mg Nm 1250 1250 1250 1250 1250 1250 Dust based on 13 O2 40 40 40 40 40 40 OGC mg...

Page 27: ...ensure the transport of heat and the even distribution of heat within the cladding so that no part of the heating chamber can be overheated If necessary use the calcula tion diagram for hypocausts fro...

Page 28: ...inimum chimney cross section Minimum exterior air cross section for closed operation Up to 3 m length max 1 elbow Up to 6 m length max 2 elbows 48x51x51 S3 48x2x51 S3 180 mm 180 180 mm 175cm Pipe 150...

Page 29: ...and dispose of it appropriately 6 1 1 Detaching the transport lock Before the fireplace insert is clad it is vital that the transport lock is removed and the functioning of the sliding doors checked D...

Page 30: ...then it is vital that these transport locks are stored so that they can be reinstalled again 5 Check that the sliding door is working by opening the door 6 1 2 Carrying aids 1 Fig 6 Transport lugs All...

Page 31: ...greater than 0 04 mbar occurs overall via the combustion air flow of the fireplace insert and the volume flows of the ventilation systems in the installation room and rooms connected via the ventilati...

Page 32: ...ng combustion TIP For an adequate combustion air supply we recommend a closed combustion air duct between com bustion air trunking on the fireplace insert and circulating air grille Fig 7 Combustion a...

Page 33: ...ed with balanced flue operation 7 7 Flue pipe connecting pieces The connecting piece must be selected in accordance with DIN EN 13384 The connection between fireplace insert and heat recovery surface...

Page 34: ...od for example beechwood reduces this effect The size of your heat producing appliance s combustion chamber will dictate whether your firewood is 25cm 33cm or 50cm in length 50cm pieces of log should...

Page 35: ...n heat producing appliances with a low placement quantity often have little fire heaps occur leading one to wonder whether a fire can burn at all with so little fuel Nevertheless you must never exceed...

Page 36: ...ated fire wood must be used In addition to a lower calorific value wet wood causes the panes of your fireplace insert to become tarnished with soot more quickly Secondly the correct amount of firewood...

Page 37: ...mage to the appliance The fireplace insert must not have any connection to the housing minimum gap width 3 mm as oth erwise damage may be caused to the appliance 9 1 Set up in front of or next to a wa...

Page 38: ...7 Cladding facing the room 18 80 cm radiation area 19 Convection air cladding Side and rear thermal insulation layers The building wall to be protected 1 must be protected with a 9 cm thick insulation...

Page 39: ...e floor and the ceiling of the heating cham ber must be clean and resistant to abrasion see tech nical rules of the stove and air heating constructors as sociation Therefore the insulation layer if it...

Page 40: ...se D E 9 7 8 Fig 13 Protecting the installation base Installation bases 8 with flammable construction materials with a concrete slab 7 at least 6 cm thick dimension E which must be reinforced above in...

Page 41: ...nent of the build ing the clearance spaces to the cladding are so open that no accumulation of heat can occur the ornamental beam is not within the radiation area of the open fireplace insert 11 Cladd...

Page 42: ...as floors butt joined wall cladding and insulation layers on ceilings and walls can be brought up to the cladding without any gap 9 14 Heat insulation layers and materials Insulation layers must be m...

Page 43: ...made of mineral wool these must also be clad in an abrasive resistant and non reflective manner e g with black plate or sheet steel or galvanised sheet iron It is vital to ensure that the thermal ins...

Page 44: ...ngs within the installation area of the fireplace in sert 9 16 Balanced flue tested fireplace inserts Flue pipe connection The flue pipe connection must be permanently tight The flue pipes used must b...

Page 45: ...263 12 VUUR DRIE 80 14 8 254 13 VUUR DRIE 60 11 4 276 12 Maximum length of chamotte ceramic flues The flue gas temperatures at the appliance collar are average temperatures over the duration of the c...

Page 46: ...S3 46 10 1 Stove with ceramic flue Example using KMS system Thermal insulation Extension wall Floor Example with CVC flue module bricks 125 combustion air collar individual individu al individual ind...

Page 47: ...ned sketch The base of the heat exchanger must be stable and heat resistant The installation base on which the heat exchanger is to be set up must be heat insulated in analogy to the manner described...

Page 48: ...zausr stung The following protective equipment must be used Type of protective equipment Safety gloves Safety shoes Arbeitsmittel The following work equipment is required for this step Work equipment...

Page 49: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 48x51x51 S3 Numbering installation sequence 1 Keramott floor 1 7 2 Keramott wall 8 9 3 Keramott elbow 10 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 48x72x5...

Page 50: ...11 12 13 14 15 16 17 64x33x51 S3 Numbering installation sequence 1 Keramott floor 1 7 2 Keramott wall 8 10 3 Keramott elbow 11 17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 75x35x45 S3 Numbering instal...

Page 51: ...ating manual Fireplace inserts S3 EN 11 Installation 51 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 VUUR DRIE 60 80 numbering installation sequence 1 Keramott floor 1 3 2 Keramott wall 4 6 3 Keramott elbow...

Page 52: ...the upper baffle plate 1 into the two support brackets 2 Hook the middle baffle plate 2 into the two support brackets 3 Hook the lower baffle plate 3 into the two support brackets 9 5 7 1 3 10 2 8 4 6...

Page 53: ...anual Fireplace inserts S3 EN 11 Installation 53 7 5 4 2 6 3 1 Fig 24 75x35x45 S3 75x35x45 S3 Numbering installation sequence 2 7 1 4 5 6 3 Fig 25 Vuur Drie 60 80 Vuur Drie 60 80 Numbering installatio...

Page 54: ...ing door to construction type BA2 Conversion from construction type BA1 self closing door to construction type BA2 non self closing door 11 2 4 1 48x51x51 S3 48x72x51 S3 64x33x51 S3 75x35x51 S3 VUUR D...

Page 55: ...ranging the flue pipe connec tion 1 Remove flue pipe bracket 1 2 Remove cover 2 at the back 3 Replace and install parts 1 2 11 2 6 Mounting the adapter plate If the adapter plate is mounted this allow...

Page 56: ...unting the adapter plate 2 Mount the adapter plate 11 2 7 Mounting small storage box 1 Fig 30 Removing the flue pipe bracket 1 Remove flue pipe bracket Fig 31 Mounting storage box 2 Place the storage...

Page 57: ...he flue pipe bracket 3 Mount flue pipe bracket on to the storage box 11 2 8 Mounting the designer frame NOTICE Design frames must not be plastered over nor walled in 11 2 8 1 S3 designer frame Fig 33...

Page 58: ...of the designer frame 1 Fig 36 Mounting the designer frame at the bottom 4 Mount designer frame 1 at the bottom Only loosely fasten the screws and nuts 2 1 Fig 37 Mounting the designer frame on the l...

Page 59: ...frame at the top 6 Mount designer frame 1 at the top with M5x16 hexagon socket screw 2 1 2 1 2 1 2 1 Fig 39 Mounting the designer frame on the underframe 7 The designer frame can be mounted on an opti...

Page 60: ...ing on the frame is supported via the tensioning parts and the lower part of the solid designer frame 11 2 9 Mounting the convection cladding Fig 42 Assembling CV cladding Convection cladding is only...

Page 61: ...trol unit The control unit consists of Control unit 1 Power unit 2 Temperature sensor 270 20 cm 3 Bowden cable 100 cm 4 Fig 46 Installation kit There are matching installation kits for the various fir...

Page 62: ...n kit 1 x Taptite hex LKS M5x10 1 1 x thermocouple 2 1 x sensor conduit 3 Torx screwdriver not included in the installation kit 5 Mount the temperature sensor on the flue pipe 4 as shown 1 2 Fig 49 Ai...

Page 63: ...uations 48x51x51 S3 1 48x72x51 S3 2 64x33x51 S3 3 75x35x45 S3 4 Vuur Drie 60 5 installation left or right Vuur Drie 80 6 installation left or right 75x35x45 S3 2 0 64x33x51 S3 2 0 48x51x51 S3 2 0 48x7...

Page 64: ...control unit can be continued 1 2 3 Fig 54 Installing the control unit 10 Remove the two M10x1 1 and the M5 nut with flange 2 and the spacer connecting plate 3 For the connection between control unit...

Page 65: ...eplace insert has been installed this area will no longer be accessible 11 2 11 2 InsertControl function test TIP Before the fireplace insert is reassembled a function test should be carried out Make...

Page 66: ...this position Operation The InsertControl software consists of the following 6 program phases Calibration Standby Ignition phase Combustion phase air regulator 60 Eco or 80 Normal Stoking phase Ember...

Page 67: ...ing function after the calibration the controls must complete close the shutter Should you notice that you have chosen the wrong program you can change this in the service menu of the app APP The Inse...

Page 68: ...osen the three nuts 2 and set up the door 1 2 Fig 63 Attaching the tuning weights This adjustment should ideally carried out before the install ation of the fireplace insert The closing speed of the s...

Page 69: ...etting the designer frame distance 2 1 Fig 64 Setting the designer frame distance 1 If the distance arrow to the mounting of the designer frame is not correct the height of the storage unit 1 can be a...

Page 70: ...tion Lighting auf Seite 72 explained During the first fire after the system has been completed this should be kept very small in the first hour and only gradually increased by increasing the amount of...

Page 71: ...lock Close the door Lower lock Combustion air controller Maximum air feed for fast burning Low heat output I Average heat output 14 2 Before heating up The stove can only function properly if there is...

Page 72: ...of heat e g by paper or kindling If this does not succeed then the stove must not be started up 1 Turning the combustion air controller regulator com pletely to the left to the position 2 If there is...

Page 73: ...lever This prevents any eddies that would allow flue gases to escape If there is one fully open the throttle valve 2 Fully open throttle valve 3 Slowly open door 4 Put wood on 5 Close doors 6 When th...

Page 74: ...ly into the chimney In this position the firebox door can be opened Turn to the right closes flap fuel gases are routed directly via the heat recovery surface This can only take place with the firebox...

Page 75: ...ntenance contract is recommended The chimney must likewise be regularly cleaned by the district master chimney sweeper The latter will inform you of the necessary intervals 15 2 Removing ashes On a re...

Page 76: ...ront window can also be cleaned from inside 3 Spray window with glass cleaner and leave it for a mo ment to take effect We recommend cleaning the glass with our Aus troflamm glass cleaner or a commerc...

Page 77: ...e first heating cycles the varnish hardens and smells in the process The fireplace insert surface is dusty soiled Keep the surfaces of the fireplace in sert clean Keep the floor area clean around the...

Page 78: ...r 3 Enable access to the cleaning openings e g basement and attic 4 Remove all flammable material from the chimney 5 Inform your district master chimney sweeper before recommissioning your fireplace i...

Page 79: ...or correctly closed Is the chimney draft too high the ceramic panes become sooty very quickly A gradual accumulation of soot by the windows after 8 to 10 hours of fires is normal Was dry unrefined woo...

Page 80: ...17 Spare parts EN Operating manual Fireplace inserts S3 80 17 Spare parts To order spare parts please contact your Austroflamm dealer...

Page 81: ...orrect uninstallation and dismantling of the fireplace insert contact your Austroflamm specialist dealer 18 1 Removing the door 18 1 1 48x S3 64x33x51 S3 75x35x45 S3 VUUR DRIE 60 80 1 1 Fig 70 Removin...

Page 82: ...g EN Operating manual Fireplace inserts S3 82 1 Fig 71 Opening the locking levers There are two locking levers 1 per side pane 2 Simply open these manually Fig 72 Removing secondary air duct 3 Open th...

Page 83: ...3 EN 18 Dismantling 83 1 Fig 73 Removing secondary air duct 4 Remove secondary air ducts 1 1 Fig 74 Inserting cable holder 5 Insert cable holder 1 2 3 1 Fig 75 Undoing the screw 6 Counterhold with a 6...

Page 84: ...18 Dismantling EN Operating manual Fireplace inserts S3 84 Fig 76 Removing the door 8 Undo the screws left and right of the door panel 9 Remove door...

Page 85: ...osed of Reuse or recyc ling is not possible Local disposal options must be observed Steel sheet Disassemble steel sheet components of the appliance by mechanical crushing If present remove seals befor...

Page 86: ...manual Fireplace inserts S3 86 Handles and decorative elements made of metal If present disassemble or remove handles and decorative elements made of metal and dispose of as metal scrap Local disposal...

Page 87: ...ce insert Noise of this kind does not con stitute a warranty claim and do not constitute a warranty claim The territorial scope of validity of our guarantee covers Austria Germany and France In all ot...

Page 88: ...n of additional information usually requires the consent of the data subject You may voluntarily grant such consent in the following section If you consent to the appropriate handling of your personal...

Page 89: ...erature during draft measurement Controlled living space ventilation yes no External air supply conduit yes no Instructions for Operator Customer Instructions for handling the appliance explained clea...

Page 90: ...23 Service Report EN Operating manual Fireplace inserts S3 90 23 Service Report Date Technicians Notes Work carried out replacement parts installed...

Page 91: ...Operating manual Fireplace inserts S3 EN 23 Service Report 91 Date Technicians Notes Work carried out replacement parts installed...

Page 92: ...92 Notizen notes appunti remarques...

Page 93: ...93 Notizen notes appunti remarques...

Page 94: ...olle Final inspection Controllo finale Contr le final Technische Funktion technical function funzione tecnica fonction technique Lackierung paint vernice peinture Sauberkeit cleanliness pulizia propre...

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