AussieCarHoists YL5000 User Manual Download Page 2 | Manualshive

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Index

Chapter 1 General Information

.................................................................................................. 4

Manual Keeping ........................................................................................................... 4

Obligation in case of malfunction ................................................................................. 4

Cautions for the safety of the operator .......................................................................... 5

Warnings ...................................................................................................................... 5

Chapter 2 Product Identification

.............................................................................................. 6

Warranty ....................................................................................................................... 6

Technical Service ......................................................................................................... 6

Chapter 3 Packing, Transport and Storage

........................................................................... 7

3.1 Packing .......................................................................................................................... 7

3.2 Lifting and Handling ..................................................................................................... 7

3.3 Storage and Stacking of the Package ............................................................................ 7

3.4 Delivery and check of packages .................................................................................... 7

Chapter 4 Product Description

................................................................................................. 8

Chapter 5 Technical Specification

........................................................................................... 9

5.1 Technical Data ................................................................................................................ 9

5.2 Lift Dimension Rough Drawing ..................................................................................... 9

5.3 Hydraulic Drawing ....................................................................................................... 11

5.4 Electrical Drawing (380V/400V-3Ph) ......................................................................... 12

5.5 Wiring Diagram ............................................................................................................ 13

5.6 Pneumatic Drawing ...................................................................................................... 15

Chapter 6 Safety

......................................................................................................................... 16

General Warnings ....................................................................................................... 16

Risk for the people ..................................................................................................... 16

Personnel Crushing Risks........................................................................................... 16

Risk of the Vehicle falling from the lift ..................................................................... 17

Slipping Risk .............................................................................................................. 17

Electrocution Risk ...................................................................................................... 17

Risk Resulting from improper lighting ...................................................................... 17

Risk of breaking component during operation ........................................................... 17

Risk for unauthorized uses ......................................................................................... 18

Risk during vehicle lifting and working ..................................................................... 18

Chapter 7 Installation

................................................................................................................ 19

Tools for installation .................................................................................................. 19

Checking for room suitability .................................................................................... 19

Lighting ...................................................................................................................... 19

Installation surface ..................................................................................................... 19

Site Layout ................................................................................................................. 19

Installation of runways and transverse beans ............................................................. 20

Steel Cable Routing Plan (Very Important) ............................................................... 21

Installation of safety Lock .......................................................................................... 23

Installation of the columns ......................................................................................... 24

Anchoring the columns .............................................................................................. 24

Hydraulic system connection ...................................................................................... 25

Installation of Jack ...................................................................................................... 25

Pneumatic system connection .................................................................................... 26

Make the electrical hookup to the power unit ............................................................ 26

Start up ....................................................................................................................... 26

Check and adjustment ................................................................................................ 27

Limit switch installation ............................................................................................. 27

Accessories Installation .............................................................................................. 28

Check with load .......................................................................................................... 28

Chapter 8 Operation and Use

.................................................................................................. 29

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Summary of Contents for YL5000

Page 1: ...1 32 jj YL5000 Wheel Alignment Four Post Lift Capacity 5000Kg USER S MANUAL ...

Page 2: ...Risk of the Vehicle falling from the lift 17 6 5 Slipping Risk 17 6 6 Electrocution Risk 17 6 7 Risk Resulting from improper lighting 17 6 8 Risk of breaking component during operation 17 6 9 Risk for unauthorized uses 18 6 10 Risk during vehicle lifting and working 18 Chapter 7 Installation 19 7 1 Tools for installation 19 7 2 Checking for room suitability 19 7 3 Lighting 19 7 4 Installation surf...

Page 3: ... 32 8 1 Controls 29 8 2 To raise the lift 30 8 3 To lower the lift 30 8 4 Jack Operation 30 Chapter 9 Maintenance 30 9 1 Ordinary Maintenance 30 9 2 Periodic Maintenance 30 Chapter 10 Troubleshooting 31 ...

Page 4: ...carry out lifting transport assembling installation adjustment calibration settings extraordinary maintenance repairs overhauling and dismantling of the lift THE MANUFACTURER IS NOT RESPONSIBLE FOR POSSIBLE DAMAGE TO PEOPLE VEHICLES OR OBJECTS IF SAID OPERATIONS ARE CARRIED OUT BY UNAUTHORIZED PERSONNEL OR THE LIFT IS IMPROPERLY USED Any use of the machine made by operators who are not familiar wi...

Page 5: ...se which differs from that provided for by the manufacturer of the machine is strictly forbidden The use of non genuine parts may cause damage to people or objects DECLARATION OF WARRANTY AND LIMITATION OF LIABILITY The manufacturer has paid proper attention to the preparation of this manual However nothing contained herein modifies or alters in any way the terms and conditions of manufacturer agr...

Page 6: ...ce they may present different features from these shown this without prejudicing what has been described herein 2 1 Warranty The warranty is valid for a period of 12 months starting from the date of the purchase invoice The warranty will come immediately to an end when unauthorized modifications to the machine or parts of it are carried out The presence of defects in workmanship must be verified b...

Page 7: ... securely so that they cannot drop taking into consideration the package s size weight and centre of gravity and it s fragile parts Hoist and handle only one package at a time 3 3 Storage and Stacking of the Package Packages must be stored in a covered place out of direct sunlight and in low humidity at a temperature between 10 C and 40 C Stacking is not recommended the package s narrow base as we...

Page 8: ...plate to make the lift stiff and strong while keeping a low weight The electro hydraulic operation is described in details in chapter 8 This chapter describes the lift s principal elements allowing the user to be familiar with the machine As shown in below picture the lift is composed of below parts 1 Column 4pcs 2 Platform 2pcs 3 Pneumatic hydraulic jack 1pcs Optional 2pcs 4 Transverse beam 2pcs ...

Page 9: ...ed height 450mm Runway length 5100mm Runway width 508mm Free width between runways 850 1050mm Width between two columns 2750mm Overall length 5460mm Overall height 2200mm Overall width 3362mm Raised time 60s Noise level 80 dB A 1m Rated pneumatic pressure 6bar 8bar Working temperature 10 C 40 C Average weight of package 1800kg 5 2 Lift Dimension Rough Drawing ...

Page 10: ...10 32 ...

Page 11: ... Drawing 1 Main hydraulic cylinder 6 Motor 2 Non return valve 7 Gear pump 3 Maximum pressure valve 8 Oil filter 4 Lowering solenoid valve 9 Emergency hand pump optional 5 Lowering control valve 10 Parachute valve optional ...

Page 12: ...12 32 5 4 Electrical Drawing 380V 400V 3Ph ...

Page 13: ...13 32 5 5 Wiring Diagram ...

Page 14: ...14 32 ...

Page 15: ...15 32 5 6 Pneumatic Drawing Pneumatic cylinders Solenoid air valve Water separator and lubricator Compressed air supply ...

Page 16: ...re not followed 6 1 General Warnings The operator and the person in charge of maintenance must follow accident prevention laws and rules in force in the country where the lift is installed They also must carry out the following neither remove nor disconnect hydraulic electric or other safety devices carefully follow the safety indications applied on the machine and included in the manual observe t...

Page 17: ...ove all oil spills 6 6 Electrocution Risk Avoid use of water steam and solvent varnish jets in the lift area where electric cables are placed and in particular next to the electric panel 6 7 Risk Resulting from improper lighting Make sure all areas next to the lift are well and uniformly lit according to local regulations 6 8 Risk of breaking component during operation Materials and procedures sui...

Page 18: ...lowing safety devices have been used A maximum pressure valve placed inside the hydraulic unit to prevent excessive weight The maximum pressure valve has been preset by the manufacturer to a proper pressure Do not try to adjust it to overrun the rated lifting capacity A special design of the safety mechanism built in each column to prevent the lift from sudden lowering in case of the cable failure...

Page 19: ...ve regulations of the place of installation All areas next to the lift must be well and uniformly lit 7 4 Installation surface The lift must be placed concrete surface sufficiently resistant The surface must be suitable for bearing maximum stress values also in unfavorable working conditions New concrete must be adequately cured by at least 10 days minimum For installations on raised surface compl...

Page 20: ...20 32 ...

Page 21: ...he accessories are installed in the runways before installation Pay attention to position the side with big windows inward and adjacent the power side runway Be sure that the plastic slide blocks are in position Runway Runway Pull out each steel cable from the end of power side runway and route the cable though the transverse beams referring to the cable routing diagram Make sure that the cables a...

Page 22: ...21 32 7 7 Steel Cable Routing Plan Very Important Please check above drawing Post a is the main post with control part For more detailed cable rooting please refer to below two pictures ...

Page 23: ...fferent view Please refer to any one There will be some initial stretching of the cables in the beginning It will be necessary to re adjust the cables a week after the first week then three to six months thereafter Failure to do this will cause uneven lifting ...

Page 24: ...k When you press the Down Button magnetic air valve will let compressed air goes into the 4pcs safety lock air cylinder then withdraw the above thin bar to unlock the lift Possible mistake 1 If the thin bar is too long then it can not withdraw the lock tongue efficiently So please be careful to adjust it 2 Time relay setting If the car is heavy but if the time relay is setting too short The motor ...

Page 25: ...elow picture Install the steel cables onto the top cap of respective column as shown in the picture using the included nuts and washer Adjust each cable in equal tension by tightening or unloosing the adjusting nuts Screw 7 10 Anchoring the columns Before proceeding check the measurement referring to the layout and make sure that the base plate of each column is square Using the base plate as guid...

Page 26: ...ge or personal harm Fix the hydraulic power unit onto the support mounted on the power side column using the supplied screws and washers Route the hydraulic hoses referring to the below picture Tighten the fittings thoroughly Hydraulic drawing Pump 7 12 Installation of Jack Mount the jack rollers into the jack Adjust base extensions to accommodate the free distance between the rails of two runways...

Page 27: ...power unit The hookup work must be carried out by a qualified electrician Make sure that the power supply is right Make sure the connection of the phases is right Do not run the power unit with no oil Damage to pump can occur The power unit must be kept dry Fix the control panel onto the power side column using the included screws Make the electric hookup to the hydraulic power unit referring to t...

Page 28: ...ck and adjustment During the Start up procedure check and make adjustments Level of runways Adjust the cable in the equal tension Make sure the safeties are engaging uniformly and four safeties can engage in the same position of the safety rack in the column Make sure the safety mechanisms are functioning properly Adjust it if necessary by screwing or loosing the nuts on the safety hook Proper oil...

Page 29: ...er unit cover 7 19 Check with load Warning please follow carefully the instructions in the coming paragraph for avoiding damages on the lift Carried out two or three complete cycles of lowering with the vehicle loaded and lifting and Repeat the checks provided for by 7 15 Check no strange noise during lifting and lowering If the runways weren t leveled readjust ...

Page 30: ...lift until repairs are made Do not permit the electric control panel to get wet 8 1 Controls Switch The power switch can be set in two positions 0 Position the electric circuit is not powered the switch can be padlocked to prevent the use of the lift 1 Position the electric circuit is powered Power It shows that the electric circuit is powered Up When pressed the hydraulic power unit is operated t...

Page 31: ...l four safeties are uniformly engaged before entering the work area 8 3 To lower the lift Be sure the safety area is free of people and objects Push the lifting button to raise the lift a little bit to clear off the safety Press the lowering button the lift takes few seconds to release the safeties and then the lowering solenoid valve is powered the lift begins to descend under its weight and the ...

Page 32: ... rod of the hydraulic cylinders is always clean and not damaged since this may result in leakage from seals and as a consequence in possible malfunctions 9 2 Periodic Maintenance Daily pre operation Check hydraulic connections and hoses for leaks Check safety lock audibly and visually while in operation Check bolts nuts and screws are tight Every 1 month Check all chain cable connections pins and ...

Page 33: ...The lowering valve does not close Check and clean if dirty or replace if faulty The suction tube or pump filter is dirty Check and clean if needed Presence of air in the hydraulic system Bleed the hydraulic system The lifting capacity is not sufficient The pump is faulty Check the pump and replace if needed Oil leakages in hydraulic circuit Check the circuit for any leakage The lift does not lower...

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