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Assembly Instruction
KS2 / KS2 T

WIN

 

01

S

AFETY

 

INSTRUCTIONS

Cable routing and electrical connection

Cable routing and electrical connections may only be car-
ried out by approved contractors. Secure power supply lines 
230  /  400V AC  separately  on  site.  Before  working  on  the 
system the mains voltage supply and the emergency power 
supply (i. e. batteries) shall be disconnected in all poles and 
secured against unintended operation.
Never operate the drives, controllers, manual switches and 
sensors on operating voltages and connections contrary to 
the specifi cations in the operating instructions.
All relevant regulations must be observed for the installa-
tion:
Erection  of  power  installations  with  rated  voltages  below  
1000 V
Installation of cables and lines
Fire  behaviour  of  building  materials  and  building  compo-
nents

Specify  suitable  types  of  cable  on  consultation  with  the 
competent local authorities, energy supply companies and 
Employers’  Liability  Insurance  Associations.  Please  pay 
especially  regard  to: All  extra  low-voltage  lines  (24 V  DC) 
must  be  laid  separately  from  power  cables.  Flexible  lines 
must not be fl ush-mounted. Freely suspended lines must be 
provided with strain relief.

All lines must be laid such way that they can 
be neither sheared off, nor twisted or kinked 
during operation.

All  junction  boxes  and  external  drive  controllers  must  be 
positioned to allow access for maintenance work. The cable 
type,  lengths  and  sizes  must  comply  with  the  technical 
specifi cations.  Check  connection  points  for  tight  fi t  of  the 
screwed connections and cable ends.

All 230 V components shall allow disconnec-
tion in all poles from the mains power supply 
prior to maintenance and repair work.

After mounting

and each modifi cation to the structure, check all functions 
in a test run. Once the system is completely installed, the 
end-user  must  be  instructed  on  all  important  operating 
steps. The end-user must also be notifi ed of the remaining 
risks / hazards.

 

Ambient Conditions

The product must not be hit, dropped or exposed to vibra-
tions, moisture, aggressive gases or other damaging envi-
ronments unless it is approved for one or several of these 
ambient conditions by the manufacturer.

Accident  prevention  regulations  and  guidelines  is-
sued by the employers’ liability insurance association

When working at, in or on a building or part of a building 
the specifi cations and notes of the respective accident pre-
vention regulations (UVV) and the regulations and rules of 
the employers’ liability insurance association (BGR) must be 
observed and adhered to.

Declaration of Incorporation

The  devices  are  manufactured  and  tested  in  accordance 
with  the  European  Directives. The  appropriate  declaration 
of incorporation has been issued. You may only operate the 
drive if there is a declaration of conformity within the mea-
ning of the Machinery Directive for the entire system.

Spare parts

, fasteners, fi ttings and controllers

Only  operate  the  drive  with  controllers  built  by  the  same 
manufacturer.  There  is  no  liability,  warranty  or  customer 
service  if  third-party  parts  are  used.  If  spare  parts/fi ttings 
or  extension  parts  are  required,  only  original  replacement 
parts from the manufacturer may be used.

Range of Application

Exclusively suited for the automatic opening and closing of 
the window types specifi ed in these assembly instructions. 
For any application not included in these instructions plea-
se  consult  the  manufacturer  or  his  authorized  reseller  for 
further information. 

Do not misuse device for any other lifting 
operations.

Always check that your system complies with the applicable 
regulations.  Special  attention  shall  be  given  to  opening 
width  and  opening  area  of  the  window,  permissible  fi t-
ting dimensions, opening time and opening speed, exerted 
forces,  temperature  resistance  of  drive/devices  and  cables 
as well as to the cross-section of the connection cable de-
pending on the cable length and the power consumption.
Required  fastening  material  shall  be  selected  and,  if 
necessary, completed to suit the drive and the exerted loads.

Make sure that all products installed are per-
manently  protected  from  dirt  and  moisture 
unless the drive is expressly suited for use in 
damp  or  humid  environments  (see  technical 
data).

Mounting and fastening material

Required  or  supplied  fastening  material  shall  be  selected 
and, if necessary, supplemented to suit the building’s struc-
ture and the corresponding strain.

Summary of Contents for KS 2

Page 1: ...KS2 KS2 TWIN CHAIN DRIVE according to Machinery Directive 2006 42 EC annex VI Assembly and Commissioning Instructions...

Page 2: ...bly Checks INSTALLATION STEP 2 Prerequisites for Assembly Preparing assembly INSTALLATION STEP 3 Determine the casement brackets INSTALLATION STEP 4 Determine the frame brackets Application examples I...

Page 3: ...der to determine the health and safety requirements which apply to the machinery The ma chinery must then be designed and constructed taking into account the results of the risk assessment Separate do...

Page 4: ...ents must be hung or secured such way that in case one of the mounting elements fails it will not break away slam down or move in an uncontrolled manner by providing double suspensions safety scissors...

Page 5: ...t is approved for one or several of these ambient conditions by the manufacturer Accident prevention regulations and guidelines is sued by the employers liability insurance association When working at...

Page 6: ...force max 200 N FA Pushing force 50 0 150 100 200 500 400 600 300 200 Zug Pull Schub Push s mm F N 800 s 600 mm only for pulling application FH Pullout force 1 800 N fastening depended Chain Stainless...

Page 7: ...S2 600 S2 24V L Left E6 C 0 1 521460 RAL 9016 1 1001521460 800 625 KS2 800 S2 24V R Right E6 C 0 1 521180 RAL 9016 1 1001521180 KS2 800 S2 24V L Left E6 C 0 1 521480 RAL 9016 1 1001521480 KS2 400 S2 2...

Page 8: ...current 0 13 A IA Cut off current 0 2 A PN Rated power 30 W ED Duty cycle 30 ON 3 min OFF 7 min Protection rating IP 32 Ambient temperature range 5 C 60 C FZ Pulling force max 200 N FA Pushing force...

Page 9: ...9016 1 1001494740 500 685 KS2 500 S2 230V R E6 C 0 1 494950 RAL 9016 1 1001494950 KS2 500 S2 230V L E6 C 0 1 494750 RAL 9016 1 1001494750 600 685 KS2 600 S2 230V R E6 C 0 1 494960 RAL 9016 1 100149496...

Page 10: ...N Rated voltage 24V DC 20 max 2 Vpp IN Rated current 0 7 A IA Cut off current 1 0 A PN Rated power 17 W ED Duty cycle 30 ON 3 min OFF 7 min Protection rating IP 32 Ambient temperature range 5 C 75 C F...

Page 11: ...53 600 545 KS2 600 S12 24V R E6 C 0 1 521660 RAL 9016 1 1001521660 KS2 600 S12 24V R Z E6 C 0 1 521663 RAL 9016 1 1001521663 800 625 KS2 800 S12 24V R E6 C 0 1 521680 RAL 9016 1 1001521680 KS2 800 S12...

Page 12: ...ated voltage 24V DC 20 max 2 Vpp IN Rated current 0 7 A IA Cut off current 1 0 A PN Rated power 17 W ED Duty cycle 30 ON 3 min OFF 7 min Protection rating IP 32 Ambient temperature range 5 C 75 C FZ P...

Page 13: ...3 600 545 KS2 600 S12 24V L E6 C 0 1 521760 RAL 9016 1 1001521760 KS2 600 S12 24V L Z E6 C 0 1 521763 RAL 9016 1 1001521763 800 625 KS2 800 S12 24V L E6 C 0 1 521780 RAL 9016 1 1001521780 KS2 800 S12...

Page 14: ...HNICAL DATA UN Rated voltage 230V AC 50 Hz IN Rated current 0 13 A IA Cut off current 0 2 A PN Rated power 30 W ED Duty cycle 30 ON 3 min OFF 7 min Protection rating IP 32 Ambient temperature range 5...

Page 15: ...1001494050 KS2 500 S12 230V R Z E6 C 0 1 494053 RAL 9016 1 1001494053 600 685 KS2 600 S12 230V R E6 C 0 1 494060 RAL 9016 1 1001494060 KS2 600 S12 230V R Z E6 C 0 1 494063 RAL 9016 1 1001494063 800 76...

Page 16: ...CAL DATA UN Rated voltage 230V AC 50 Hz IN Rated current 0 13 A IA Cut off current 0 2 A PN Rated power 30 W ED Duty cycle 30 ON 3 min OFF 7 min Protection rating IP 32 Ambient temperature range 5 C 6...

Page 17: ...475 KS2 200 S12 230V L Left E6 C 0 1 494120 RAL 9016 1 1001494120 KS2 200 S12 230V L Z E6 C 0 1 494123 RAL 9016 1 1001494123 300 520 KS2 300 S12 230V L E6 C 0 1 494130 RAL 9016 1 1001494130 KS2 300 S1...

Page 18: ...AL DATA UN Rated voltage 24V DC 20 max 2 Vpp IN Rated current 1 4 A IA Cut off current 2 0 A PN Rated power 34 W ED Duty cycle 30 ON 3 min OFF 7 min Protection rating IP 32 Ambient temperature range 5...

Page 19: ...521860 KS2 TWIN 600 S12 24V Z E6 C 0 1 521863 OPTIONS Special model PU pcs Part No Drive housing painted powder coated in other RAL colours Specify at order stage 1 4 516004 5 9 516004 10 49 516004 5...

Page 20: ...Stainless steel Connecting cable Master Non halogen grey Slave Non halogen grey 6 x 0 75 mm 3 m 3 x 0 5 mm 3 m 3 x 0 5 mm 3 m v Speed 8 0 mm s 8 0 mm s s Stroke 200 800 mm 5 L Length see order data A...

Page 21: ...9016 1 1001494230 KS2 300 S12 230V Set B L L E6 C 0 1 494330 RAL 9016 1 1001494330 KS2 300 S12 S 230V et C R L K E6 C 0 1 494430 RAL 9016 1 1001494430 400 570 KS2 400 S12 230V Set A R R E6 C 0 1 4942...

Page 22: ...a control unit SHEV unit from a fire alarm button from a smoke detector or from the fire alarm system FAS Casement type roof window skylight dome bottom hung casement top hung casement side hung casem...

Page 23: ...ng Frame assembly Drive stationary outward opening Values are determined in Casement weight max 30 kg m2 Casement width max 1200 mm with 1 drive Window overlap 10 mm Transom assem Drive stationary inw...

Page 24: ...Frame assembly Casement assembly Casement assembly Casement assembly Casement assembly Master Master R R L L Slave 24V DC non halogen ca 3m 3 x 0 5 mm2 145 145 145 145 Configuration multi drive opera...

Page 25: ...ditional forces should act on the spindle chain or lever of the drives Additional warning signs might be required Predictable Misuse It is absolutely essential to avoid any foreseeable misuse of the d...

Page 26: ...a faultless mechanical condition It should open and close easily 5 The fasteners to be selected for fastening the drive to the window must be compatible with the window material see table Wood window...

Page 27: ...ent bracket F19 Casement bracket F20 Casement bracket F21 use with K105 use with K105 use with K93 K94 K129 K130 B1 K128 Casement bracket F35 Casement bracket F37 use with K93 K94 K129 K130 use with K...

Page 28: ...7 F18 F19 F20 use with F17 FAH min 700 mm use with F19 FAH min 700mm F20 FAH min 500mm Frame bracket K93 Frame bracket K94 Frame bracket K96 1 use with F21 use with F21 F35 F37 use with F95 Frame brac...

Page 29: ...ng on aluminium window Detail of mounting on aluminium window Detail of mounting on PVC window Bottom hung inward opening Frame assembly Top hung outward opening Frame assembly Top hung outward openin...

Page 30: ...A A E X FAB min X Y Symmetrical Asymmetrical FAB min Stroke 200 Stroke 300 Stroke 400 Stroke 500 Stroke 600 A 641 831 831 1061 1061 B 655 845 845 1075 1075 D 601 791 791 1021 1021 E 350 540 540 770 7...

Page 31: ...nt bracket Drive Space on the frame 25 mm K129 F21 fixed K94 K129 AK 1 2 FAB F21 RA FL B C A Bottom hung inward opening windows Minimum overall height of casement FAH Stroke 200 300 400 500 600 800 He...

Page 32: ...00 A 640 830 830 1060 1060 D 630 820 820 1050 1050 E 350 540 540 770 770 X 640 830 830 1060 1060 Stroke 200 Stroke 300 Stroke 400 Stroke 500 Stroke 600 Stroke 800 A 335 380 430 545 545 625 D 325 370 4...

Page 33: ...xed Bottom hung inward opening windows Minimum overall height of casement FAH Stroke 200 300 400 500 600 800 Height 425 500 600 775 950 1250 230V Bottom hung inward opening windows 24V 230V Stroke 200...

Page 34: ...Stroke 600 A 641 831 831 1061 1061 B 655 845 845 1075 1075 D 611 801 801 1031 1031 E 350 540 540 770 770 X 640 830 830 1060 1060 Stroke 200 Stroke 300 Stroke 400 Stroke 500 Stroke 600 Stroke 800 A 336...

Page 35: ...30V Stroke 200 Stroke 300 Stroke 400 Stroke 500 Stroke 600 Stroke 800 A 476 521 571 686 686 766 B 490 535 585 700 700 780 C 175 5 220 5 270 5 385 5 385 5 465 5 X 570 570 570 800 800 960 Y 475 520 570...

Page 36: ...ke 600 Stroke 800 A 336 381 431 546 546 626 B 350 395 445 560 560 640 C 170 5 215 5 265 5 380 5 380 5 460 5 X 380 470 570 800 800 960 Y 335 380 430 545 545 625 K94 24 K94 AK 1 2 FAB F21 RA FL B D A E...

Page 37: ...800 960 Y 475 520 570 685 685 765 Minimum overall height of casement FAH Stroke 200 300 400 500 600 800 Height 325 450 550 675 800 1080 Frame bracket Casement bracket Drive Space on the frame 22 mm K9...

Page 38: ...windows 24V 24V Stroke 200 Stroke 300 Stroke 400 Stroke 500 A 640 830 830 1060 B 655 845 845 1075 D 617 807 807 1037 E 350 540 540 770 X 655 845 845 1075 Stroke 200 Stroke 300 Stroke 400 Stroke 500 A...

Page 39: ...0 570 685 B 490 535 585 700 C 178 5 223 5 273 5 388 5 X 585 585 585 815 Y 490 535 585 700 Top hung outward opening windows 24V 230V Minimum overall height of casement FAH Stroke 200 300 400 500 Height...

Page 40: ...65 5 380 5 X 380 470 570 800 Y 335 380 430 545 Top hung outward opening windows Top hung outward opening windows K94 24 K94 1 2 FAB F21 RA FL B A E D X FAB min K94 AK AK 1 2 FAB F21 RA FL B C A X Y Sy...

Page 41: ...200 Stroke 300 Stroke 400 Stroke 500 A 476 521 571 686 B 490 535 585 700 C 170 5 215 5 265 5 380 5 X 570 570 570 800 Y 475 520 570 685 Top hung outward opening windows K94 A M5x10 DIN 7500 F21 K94 24...

Page 42: ...215 5 265 5 380 5 X 380 470 570 800 Y 335 380 430 545 Top hung outward opening windows Top hung outward opening windows K94 AK 1 2 FAB F21 RA FL B C A X Y Symmetrical Asymmetrical FAB min K94 1 2 FAB...

Page 43: ...troke 200 300 400 500 Height 400 500 700 800 Frame bracket Casement bracket Drive Space on the frame 22 mm K94 F21 fixed rotated 180 Top hung outward opening windows Top hung outward opening windows K...

Page 44: ...troke 500 A 335 380 430 545 B 365 410 460 575 C 190 235 285 400 D 325 370 420 535 X 410 500 600 830 Y 365 410 460 575 Top hung outward opening windows Top hung outward opening windows K128 AK 1 2 FAB...

Page 45: ...indows 24V 230V Minimum overall height of casement FAH Stroke 200 300 400 500 Height 450 500 550 700 Frame bracket Casement bracket Drive Assembly on Sch co AWS 57RO K128 F21 fixed Top hung outward op...

Page 46: ...370 420 535 X 380 470 570 800 Y 335 380 430 545 AK AK 1 2 FAB 1 2 FAB RA RA FL FL D A A D E F120 F95 F120 F95 X Y Symmetrical Asymmetrical FAB min X FAB min Top hung inward opening windows Top hung i...

Page 47: ...350 400 450 700 Frame bracket Casement bracket Drive Space on the frame 28 mm F95 fixed Minimum overall height of casement FAH Stroke 200 300 400 500 Height 350 400 450 700 Top hung inward opening win...

Page 48: ...540 770 X 640 830 830 1060 Stroke 200 Stroke 300 Stroke 400 Stroke 500 A 336 381 431 546 B 350 395 445 560 C 170 5 215 5 265 5 380 5 X 380 470 570 800 Y 335 380 430 545 K94 24 K94 24 K94 AK 1 2 FAB F2...

Page 49: ...800 Y 475 520 570 685 Top hung inward opening windows 24V 230V Minimum overall height of casement FAH Stroke 200 300 400 500 Height 350 400 450 600 Frame bracket Casement bracket Drive Space on the f...

Page 50: ...1095 X 700 890 1120 Frame casement K93 inward Stroke 200 300 400 500 A 336 381 431 546 B 350 395 445 560 C 177 5 255 5 272 5 387 5 X 380 470 570 800 Y 335 380 430 545 Frame casement K93 outward Strok...

Page 51: ...571 686 B 490 535 585 700 G 207 5 252 5 302 5 417 5 X 630 630 630 860 Y 535 580 630 745 Top hung outward opening windows 24V 230V Minimum overall height of casement FAH Stroke 200 300 400 500 Height...

Page 52: ...roke AK BD RA FL B A A F21 K94 M5x10 DIN 7500 A F21 K129 M5x10 DIN 7500 FAB max 1200 section see below From FAB 1200 mm is a locking drive required C K94 K129 F21 Window Stroke A B C X Max opening 200...

Page 53: ...P 5M X FAH min min stroke Window Stroke A B X Max opening 200 335 325 380 45 300 380 370 470 50 400 430 420 570 60 500 545 535 800 60 600 545 535 800 60 800 625 615 960 60 A F120 section see below AK...

Page 54: ...from being damaged Avoid surface scratches for example by using masking tape Fit casement bracket Fxxx Make sure it is parallel to casement edge Casement bracket center and chain out put must be in l...

Page 55: ...as an electronic position detection Just before the CLOSED position the chain retracts with reduced speed in the soft run mode to protect the window and the drive In soft run mode the zero point and t...

Page 56: ...red with countersunk screws against breaking away Drill hole in glazing bead cable bushing protects against damage to cable Screw Z frame bracket F95 F120 onto casement If necessary use washers Produc...

Page 57: ...entioned hole layout drawings see chapter INSTALLATIONSTEP 3 5 or project specific documents and drawings Fit frame brackets Kxxx Make sure they are parallel to casement edge Note the soft run mode at...

Page 58: ...ver profile Part No Application Material Finish Equipment 523951 Cover profile for drives KS2 for cutting on site aluminium natural anodized without profile brackets without end caps End caps Part No...

Page 59: ...nium window Bottom hung inward opening Casement assembly Top hung outward opening Frame assembly Detail of mounting on aluminium window Detail of mounting on aluminium window Top hung outward opening...

Page 60: ...45 545 625 B 425 470 520 635 635 715 24V Cut length and hole layout FRICTION HINGED WINDOWS TOP HUNG OUTWARD OPENING WINDOWS FRAME ASSEMBLY Z Stroke 200 300 400 500 600 800 A 475 520 570 685 685 765 B...

Page 61: ...0 300 400 500 600 800 A 475 520 570 685 685 765 230V 230V Stroke 200 300 400 500 600 800 A 335 380 430 545 545 625 Stroke 200 300 400 500 600 800 A 335 380 430 545 545 625 24V 24V Z Z 230V 24V 06 INST...

Page 62: ...cover profile Length cover profile total distance between the profile brackets outer edge 4 mm Use a saw to shorten the cover profile to the required length Deburr saw cut edge Carefully clear away d...

Page 63: ...ontact max 24 V 500 mA min 10mA 24V 24V 230V Optional 1 to 4 drives at KS2 Twin 1 or 2 drives and max 2 locking drives are possible Optional 1 to 4 drives at KS2 Twin 1 or 2 drives and max 2 locking d...

Page 64: ...s at KS2 Twin 1 or 2 drives and max 2 locking drives are possible UniPC with configuration interface Order number Application Rated voltage Parameterizable drives Scope of delivery 524178 Hard and sof...

Page 65: ...g drive are possible Optional Second drive cable Configuration is done by M COM 07 NOTE NOTE M COM always connect to the 24V side BN brown BU blue WH white BN brown BU blue WH white 24V Optional secon...

Page 66: ...on of the SHEV or venti lation line INSTRUCTIONS ON CONNECTION Connecting drive cable Avoid any installation area with large temperature dif ferences risk of water condensation Close to the window sha...

Page 67: ...ce by specialized staff at regular intervals in the case of SHEV systems the legal requirement is once a year Check the system for operational avai lability on a regular basis This is also recommended...

Page 68: ...st system Do not operate the window during repair or adjustment work WARRANTY AND AFTER SALES SERVICE Basically our General Terms and Conditions of Goods and Services by the Elec trical Industry issue...

Page 69: ...Assembly Instruction KS2 KS2 TWIN 08 CERTIFICATES...

Page 70: ...Assembly Instruction KS2 KS2 TWIN 08 CERTIFICATES...

Page 71: ...ure that the data and information are as correct and up to date as possible we still cannot guarantee that they are free from mistakes and errors All information and data contained in this document ar...

Page 72: ...n Tel 49 8271 8185 0 Fax 49 8271 8185 250 info aumueller gmbh de 9000017000_V0 1_KW05 14 www aumueller gmbh de AUM LLER AUMATIC GMBH Gemeindewald 11 86672 Thierhaupten Tel 49 8271 8185 0 Fax 49 8271 8...

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