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30

Assembly Instruction

Spindle Drive PLS

T

ROUBLSHOOTING

SERVICE

 

AND

 

REPAIR

M

AINTENANCE

 

AND

 

MODIFICATION

 

T

ROUBLSHOOTING

SERVICE

 

AND

 

REPAIR

Proper repair of a defective drive cannot be performed by the contractor 
or end-user and is therefore not permissible. Repairs can only be carried 
out  by  the  manufacturer  or  by  a  specialist  company  authorized  by  the 
manufacturer.
Unauthorized opening or manipulation of the drive causes loss of war-
ranty.

1.   Exchange a faulty drive or have it repaired by the manufacturer.
2.   If  problems  occur  during  installation  or  normal  operation,  use  the
 

following table for troubleshooting.

Problem

Possible causes

Possible solutions

Drive does not 
start

•  Duration of mains

power supply too short

•  Drive run direction not

correct

•  Connecting cable not

connected

•  Power supply / Control

Unit voltage incorrect, 
too high or too low (see 
data sheet)

•  No mains supply to

power supply unit /
Control Unit 
(no voltage)

•  Drive has shut down

on overload 

•  Adjust supply voltage

as specifi ed in the 
technical documen-
tation

•  Check drive cables

change polarity

•  Check all connection

cables

•  Check power supply unit

and replace if necessary

•  Connect power supply

•  First move drive in 

CLOSE position

Drive doesn‘t 
start after 
having been 
in operation 
several times

•  Operating time has been 

exceeded, drive has 
been overheated

•  See possible solutions

above associated with 
„Drive doesn‘t start“

•  Wait until drive has

cooled down and start 
again

•  See possible solutions

associated with: 
“Drive doesn‘t start“

M

AINTENANCE

 

AND

 

MODIFICATION

Prior to any maintenance work or modifi cation of the system (e.g. exch-
ange of the drive) the mains voltage and – where available – the batte-
ries  shall  be  disconnected  in  all  poles  and  secured  against  unintended 
operation (lock in separated position).
Lasting functionality and safety of the drive require maintenance by spe-
cialized staff at regular intervals (in the case of SHEV systems the legal 
requirement is once a year). Check the system for operational availability 
on  a  regular  basis. This  is  also  recommended  for  a  system  with  purely 
natural  ventilation. At  short  intervals,  check  system  for  imbalance  and 
signs of wear or damage of cables, springs and fasteners.
Remove  any  contamination  from  the  drive  when  servicing  the  system. 
Check mountings and clamping screws for tight fi t. Test the devices by 
opening and closing them in test runs.
The drive itself is maintenance-free.
Faulty devices may only be repaired in our plant. Only original parts from 
the manufacturer may be used. If the mains cable is damaged it must be 
replaced by the manufacturer or its service agent or a similarly qualifi ed 
person in order to avoid hazards.
We recommend a scheduled Maintenance Agreement.
When cleaning the window, make sure that no water or cleaning agents 
reach the drives.
Protect the drives from dirt and dust during construction phase.

1.

  Drive / open the power-operated casement to its full opening width

 

(SHEV or ventilation angle).

2.

   Disconnect the system from the power supply, deactivate batteries, 

 

where appropriate, and secure against automatic or manual release.

3.

   Inspect window and fi ttings for any damage.

4.

   Check  all  mechanical  fi xings  (observe  torque  specifi cations  in  the

 

assembly instruction).

5.

   Check electric drives for any damage and dirt.

6.

   Check connections cables (drive cables) for

 

- tightness of cable gland

 

- operability of strain relief

 

- damages

7.

   Check smooth movement of the hinges and fi ttings and re-adjust, if

 

necessary, or apply lubricants such as silicone spray (adhere to the

 

specifi cations of the window system manufacturer).

8.

   Inspect / check seals (all the way round) and, if necessary, remove 

 

contaminations or replace.

9.

   Maintain the system (e.g. wipe with a wet cloth the opening element

 

of the drive „chain“ or „spindle“ using non-acidic / lye containing

 

agents  and  dry  with  a  dry  cloth  and  -  if  necessary  lubricate  with

 

cleaning oil (e.g. Ballistol)).

10.

  Re-connect to power supply.

11.

  Open and close power-operated window using the hand-held control 

 

(function test).

12.

 Check safeguards for fi nger protection and re-adjust, if necessary).

13.

  Check that CE-label is attached to the power-operated element, e.g. 

 

NSHEV.

14.

  Check that warning notes and label on the drive are available.

15.

  If  required,  carry  out  a  risk  assessment  according  to  Machinery

 

Directive 2006/42/EC

 

(for example if the machine has been modifi ed).

Take all safety-related measures
required during servicing, in particular protective measu-
res against falling, fi nger crushing and safe access to the 
work place.

!

07

Summary of Contents for 576800

Page 1: ...PLS S12 24V DC SPINDLE DRIVE according to Machinery Directive 2006 42 EC annex VI Assembly and Commissioning Instructions...

Page 2: ...INSTALLATION STEP 3A Determine the casement brackets INSTALLATION STEP 3B Determine the frame brackets INSTALLATION STEP 4A B Hole layout for frame bracket and casement bracket Activation on HSK NSK I...

Page 3: ...the health and safety requirements which apply to the machinery The ma chinery must then be designed and constructed taking into account the results of the risk assessment Separate documentation rela...

Page 4: ...ts must be hinged or secured such way that in case one of the mounting elements fails it will not break away slam down or move in an uncontrolled manner by providing double suspensions safety scissors...

Page 5: ...t is approved for one or several of these ambient conditions by the manufacturer Accident prevention regulations and guidelines issu ed by the employers liability insurance association When working at...

Page 6: ...el Connecting cable Non halogen grey 3 x 1 0 mm 3 m v Speed 16 0 mm s 16 0 mm s s Stroke 300 1000 mm 5 L Length s 465 mm see order data Application natural ventilation SHEV ferralux NSHEV Options Spin...

Page 7: ...rior thread M12 1 515063 Drive housing painted powder coated in other RAL colours Specify at order stage 1 4 516004 5 9 516004 10 49 516004 50 99 516004 ab 100 516004 Extra length connecting cable 5 m...

Page 8: ...00 1100 1200 Schub Schub Schub Push FH Pullout force 25000 N fastening depended Spindle tube Stainless steel Connecting cable Non halogen grey 3 x 1 0 mm 3 m v Speed 7 8 mm s 7 8 mm s s Stroke 300 100...

Page 9: ...rior thread M12 1 515063 Drive housing painted powder coated in other RAL colours Specify at order stage 1 4 516004 5 9 516004 10 49 516004 50 99 516004 ab 100 516004 Extra length connecting cable 5 m...

Page 10: ...400 1800 1350 2 3 KLB Schub Push FH Pullout force 25000 N fastening depended Spindle tube Stainless steel Connecting cable Non halogen grey 3 x 1 0 mm 3 m v Speed 4 0 mm s 4 0 mm s s Stroke 200 750 mm...

Page 11: ...is M10x20 mm galvanized thread M10x50 mm 1 105520 Microprocessor programming S12 Electronic stroke reduction without lengths reduction for S12 1 524190 Electronic stroke reduction with lengths reducti...

Page 12: ...this product are crucial for compli ance with the Machinery Directive 2006 42 EC as well as standards EN 12101 2 The most important requirement is that the window opens after activation via a control...

Page 13: ...D Antrieb A Planning the opening angle for direct operation This planning diagram is a general guide to help establish the most appropriate drive stroke for the opening width required For the exact ca...

Page 14: ...anty The end user must be informed about the intended use of the drives In particular it must be pointed out to the end user that apart from pressure and tensile forces in opening closing direction no...

Page 15: ...ore installing check that the window is in a faultless mechanical condition It should open and close easily 5 The fasteners to be selected for fastening the drive to the window must be compatible with...

Page 16: ...mm Mounting with K82 1 Suspension 8 mm Mounting with K121 1 Casement bracket F36 Casement bracket F40 Support B2 Suspension 8 mm Mounting with K121 1 Suspension with bore 8 mm Mounting with casement...

Page 17: ...ounting with B6 for swivelling suspension Collar screw B9 Clevis B28ST Eye bolt B29ST for adjustable clamping B6 with M10 thread with M12 thread 8 20 10 1 2 M 40 HSK NSK NSK HSK NSK 50 3 40 14 80 DIN...

Page 18: ...CH CO AWS 57RO Roof window outward opening Frame assembly HSK Top view Drilling HSK INSTALLATION STEP 4A HOLE LAYOUT ACTIVATION ON HSK INSTALLATION STEP 4A HOLE LAYOUT ACTIVATION ON HSK 05 23 15 15 9...

Page 19: ...rd opening Frame assembly HSK Top view Drilling HSK HOLE LAYOUT ACTIVATION ON HSK A Top view 05 INSTALLATION STEP 4A HOLE LAYOUT ACTIVATION ON HSK F28 1 K82 1 B6 20 20 15 5 35 35 50 50 30 9 5 15 13 5...

Page 20: ...Wictec 50 Roof window outward opening Frame assembly NSK Top view Drilling NSK 20 20 5 15 35 35 50 50 13 5 mm Ausfr sung 130 mm Ausfr sung 20 20 70 70 110 55 30 30 30 30 60 60 19 16 INSTALLATION STEP...

Page 21: ...light system Eternit Fumilux4000 Sky light Frame assembly HSK Sky light Frame assembly solo Sky light Frame assembly tandem HSK INSTALLATION STEP 4C SKY LIGHT 60 60 30 30 21 5 21 5 B6 FL RA K70 F40 A...

Page 22: ...LLATIONSTEP 3 4 or project specific documents and drawings INSTALLATION STEP 5A L O C T I T E Make sure they are parallel to casement edge Fit frame bracket K82 1 Secure fasteners against loosening i...

Page 23: ...djust casement pressure Tighten the cylinder head screw M6 from the adjustable clamping B6 to torque of 10Nm Drehmoment Attach drive with adjustable clamping B6 to frame bracket K82 1 Screw in the col...

Page 24: ...e thread locking compound such as Loctite Carefully clear away drilling swarfs to prevent seals from being damaged Avoid surface scratches for example by using masking tape Determine fastenings Produc...

Page 25: ...otter pin Spread out the cotter pin Fett 2 1 7 6 1 7 5 F11ST F11 VA 14 G1 8 K127 1 RA RA FL FL A Screw M6 middle position facilitates location of drive in the adjustable clamping B6 Remove this screw...

Page 26: ...both mounting bracket so that their axes are in line Check contact pressure of case ment To fit the second drive A A Window must be fully closed Adjust casement pressure Tighten the cylinder head scre...

Page 27: ...2 Slave 3 Umpolung junction box site supplied Connection no synchronous running if not connected S12 NSK HSK INSTALLATION STEP 6 ELECTRIC CONNETCTION Connection assignment S12 Internal intelligent cut...

Page 28: ...ation Rated voltage Parameterizable drives Scope of delivery 524178 Hard and software for configuration of drives supplied by Aum ller Aumatic GmbH 24V DC 20 24V DC type MP S3 S12 S12 V 2 230V AC type...

Page 29: ...ontrol unit i e 10 meters Comply with the local regulations and directives for fire behaviour of building materials and building components E30 E60 E90 and erec tion of power installations with rated...

Page 30: ...r or damage of cables springs and fasteners Remove any contamination from the drive when servicing the system Check mountings and clamping screws for tight fit Test the devices by opening and closing...

Page 31: ...ke exhaust system Do not operate the window during repair or adjustment work WARRANTY AND AFTER SALES SERVICE Basically our General Terms and Conditions of Goods and Services by the Elec trical Indust...

Page 32: ...32 Assembly Instruction Spindle Drive PLS CERTIFICATES 08...

Page 33: ...33 Assembly Instruction Spindle Drive PLS CERTIFICATES 08...

Page 34: ...34 Assembly Instruction Spindle Drive PLS CERTIFICATES 08...

Page 35: ...ort to ensure that the data and information are as correct and up to date as possible we still cannot guarantee that they are free from mistakes and errors All information and data contained in this d...

Page 36: ...n Tel 49 8271 8185 0 Fax 49 8271 8185 250 info aumueller gmbh de 9000017000_V0 1_KW05 14 www aumueller gmbh de AUM LLER AUMATIC GMBH Gemeindewald 11 86672 Thierhaupten Tel 49 8271 8185 0 Fax 49 8271 8...

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