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14

Assembly Instruction

Spindle Drive PLS

I

NSTALLATION

 

STEP

  1: 

P

RE

-

ASSEMBLY

 

CHECKS

 

Fully observe all instructions !

 

Incorrect assembly may lead to serious 

 

injuries!

Storage of the drives on site prior to the assembly.

Protective measures against damage, dust, moisture or con-
tamination must be taken. Only store the drives in dry and 
well ventilated places before installation.

Testing the drives prior to installation

Check the drives prior to installation for their good mecha-
nical condition and completeness. The chains / spindles form 
the drives must move smoothly in and out. 
We recommend the use of a suitable power supply with at 
least 5 A. 
Never  install  and  operate  damaged  products.  Drives  must 
always  be  tested  on  a  non-slip  and  stable  surface  or  in  a 
test fi xture. Do not interfere in the test element during the 
operational test. The testing shall be performed under the 
supervision of specialist staff. 
When mounting the chain drive, ensure the chain moves in 
and out in an approx. 90 degree angle. 

Instructions on intended use

Ensure that the use of the drives is in accordance with the 
specifi ed range of application/ area of application. In parti-
cular, check that the temperature range marked on the drive 
is suitable for the local installation conditions.
Any other use of the products causes loss of warranty. The 
end-user must be informed about the intended use of the 
drives. In particular, it must be pointed out to the end-user 
that  -  apart  from  pressure  and  tensile  forces  in  opening  / 
closing  direction  -  no  additional  forces  should  act  on  the 
spindle, chain or lever of the drives. Additional warning si-
gns might be required.

  

Predictable Misuse 

It is absolutely essential to avoid any foreseeable misuse of 
the drives! Some examples:
•  do not connect 24V DC directly to 230V AC 
•  observe synchronization for tandem drive operation
•  installation of drives in the indoor area only 
•  any other action of forces 

Check installation requirements 

•  Are  the  supporting  surfaces  and  the  structural  con-
 

ditions adequate for the load transfer?

•  Is an additional supporting structure required?
•  Have  suffi cient  measures  been  taken  to  avoid  thermal 
 

bridges (thermal separation) at the contact points?

•  Is there suffi cient space for the drive swivel motion?
If not, the operator must be notifi ed of these requirements!

Information on the Load Transfer

The supporting surfaces of the frame brackets and casement 
brackets must fully rest on the window or frame profi le. Til-
ting  movements  of  the  mounting  elements  when  locking 
and unlocking the casement are not allowed. Safe and fi rm 
mounting on the window profi le must be ensured.

 

 

It is absolutely necessary to observe the

 

necessary drive swivelling range. If this

 

can not be ensured, another fastening

 

or another drive type must be chosen.

!

W

ARNING

!

C

AUTION

I

NSTALLATION

 

STEP

  1:

 

P

RE

-

ASSEMBLY

 

CHECKS

04

Summary of Contents for 576800

Page 1: ...PLS S12 24V DC SPINDLE DRIVE according to Machinery Directive 2006 42 EC annex VI Assembly and Commissioning Instructions...

Page 2: ...INSTALLATION STEP 3A Determine the casement brackets INSTALLATION STEP 3B Determine the frame brackets INSTALLATION STEP 4A B Hole layout for frame bracket and casement bracket Activation on HSK NSK I...

Page 3: ...the health and safety requirements which apply to the machinery The ma chinery must then be designed and constructed taking into account the results of the risk assessment Separate documentation rela...

Page 4: ...ts must be hinged or secured such way that in case one of the mounting elements fails it will not break away slam down or move in an uncontrolled manner by providing double suspensions safety scissors...

Page 5: ...t is approved for one or several of these ambient conditions by the manufacturer Accident prevention regulations and guidelines issu ed by the employers liability insurance association When working at...

Page 6: ...el Connecting cable Non halogen grey 3 x 1 0 mm 3 m v Speed 16 0 mm s 16 0 mm s s Stroke 300 1000 mm 5 L Length s 465 mm see order data Application natural ventilation SHEV ferralux NSHEV Options Spin...

Page 7: ...rior thread M12 1 515063 Drive housing painted powder coated in other RAL colours Specify at order stage 1 4 516004 5 9 516004 10 49 516004 50 99 516004 ab 100 516004 Extra length connecting cable 5 m...

Page 8: ...00 1100 1200 Schub Schub Schub Push FH Pullout force 25000 N fastening depended Spindle tube Stainless steel Connecting cable Non halogen grey 3 x 1 0 mm 3 m v Speed 7 8 mm s 7 8 mm s s Stroke 300 100...

Page 9: ...rior thread M12 1 515063 Drive housing painted powder coated in other RAL colours Specify at order stage 1 4 516004 5 9 516004 10 49 516004 50 99 516004 ab 100 516004 Extra length connecting cable 5 m...

Page 10: ...400 1800 1350 2 3 KLB Schub Push FH Pullout force 25000 N fastening depended Spindle tube Stainless steel Connecting cable Non halogen grey 3 x 1 0 mm 3 m v Speed 4 0 mm s 4 0 mm s s Stroke 200 750 mm...

Page 11: ...is M10x20 mm galvanized thread M10x50 mm 1 105520 Microprocessor programming S12 Electronic stroke reduction without lengths reduction for S12 1 524190 Electronic stroke reduction with lengths reducti...

Page 12: ...this product are crucial for compli ance with the Machinery Directive 2006 42 EC as well as standards EN 12101 2 The most important requirement is that the window opens after activation via a control...

Page 13: ...D Antrieb A Planning the opening angle for direct operation This planning diagram is a general guide to help establish the most appropriate drive stroke for the opening width required For the exact ca...

Page 14: ...anty The end user must be informed about the intended use of the drives In particular it must be pointed out to the end user that apart from pressure and tensile forces in opening closing direction no...

Page 15: ...ore installing check that the window is in a faultless mechanical condition It should open and close easily 5 The fasteners to be selected for fastening the drive to the window must be compatible with...

Page 16: ...mm Mounting with K82 1 Suspension 8 mm Mounting with K121 1 Casement bracket F36 Casement bracket F40 Support B2 Suspension 8 mm Mounting with K121 1 Suspension with bore 8 mm Mounting with casement...

Page 17: ...ounting with B6 for swivelling suspension Collar screw B9 Clevis B28ST Eye bolt B29ST for adjustable clamping B6 with M10 thread with M12 thread 8 20 10 1 2 M 40 HSK NSK NSK HSK NSK 50 3 40 14 80 DIN...

Page 18: ...CH CO AWS 57RO Roof window outward opening Frame assembly HSK Top view Drilling HSK INSTALLATION STEP 4A HOLE LAYOUT ACTIVATION ON HSK INSTALLATION STEP 4A HOLE LAYOUT ACTIVATION ON HSK 05 23 15 15 9...

Page 19: ...rd opening Frame assembly HSK Top view Drilling HSK HOLE LAYOUT ACTIVATION ON HSK A Top view 05 INSTALLATION STEP 4A HOLE LAYOUT ACTIVATION ON HSK F28 1 K82 1 B6 20 20 15 5 35 35 50 50 30 9 5 15 13 5...

Page 20: ...Wictec 50 Roof window outward opening Frame assembly NSK Top view Drilling NSK 20 20 5 15 35 35 50 50 13 5 mm Ausfr sung 130 mm Ausfr sung 20 20 70 70 110 55 30 30 30 30 60 60 19 16 INSTALLATION STEP...

Page 21: ...light system Eternit Fumilux4000 Sky light Frame assembly HSK Sky light Frame assembly solo Sky light Frame assembly tandem HSK INSTALLATION STEP 4C SKY LIGHT 60 60 30 30 21 5 21 5 B6 FL RA K70 F40 A...

Page 22: ...LLATIONSTEP 3 4 or project specific documents and drawings INSTALLATION STEP 5A L O C T I T E Make sure they are parallel to casement edge Fit frame bracket K82 1 Secure fasteners against loosening i...

Page 23: ...djust casement pressure Tighten the cylinder head screw M6 from the adjustable clamping B6 to torque of 10Nm Drehmoment Attach drive with adjustable clamping B6 to frame bracket K82 1 Screw in the col...

Page 24: ...e thread locking compound such as Loctite Carefully clear away drilling swarfs to prevent seals from being damaged Avoid surface scratches for example by using masking tape Determine fastenings Produc...

Page 25: ...otter pin Spread out the cotter pin Fett 2 1 7 6 1 7 5 F11ST F11 VA 14 G1 8 K127 1 RA RA FL FL A Screw M6 middle position facilitates location of drive in the adjustable clamping B6 Remove this screw...

Page 26: ...both mounting bracket so that their axes are in line Check contact pressure of case ment To fit the second drive A A Window must be fully closed Adjust casement pressure Tighten the cylinder head scre...

Page 27: ...2 Slave 3 Umpolung junction box site supplied Connection no synchronous running if not connected S12 NSK HSK INSTALLATION STEP 6 ELECTRIC CONNETCTION Connection assignment S12 Internal intelligent cut...

Page 28: ...ation Rated voltage Parameterizable drives Scope of delivery 524178 Hard and software for configuration of drives supplied by Aum ller Aumatic GmbH 24V DC 20 24V DC type MP S3 S12 S12 V 2 230V AC type...

Page 29: ...ontrol unit i e 10 meters Comply with the local regulations and directives for fire behaviour of building materials and building components E30 E60 E90 and erec tion of power installations with rated...

Page 30: ...r or damage of cables springs and fasteners Remove any contamination from the drive when servicing the system Check mountings and clamping screws for tight fit Test the devices by opening and closing...

Page 31: ...ke exhaust system Do not operate the window during repair or adjustment work WARRANTY AND AFTER SALES SERVICE Basically our General Terms and Conditions of Goods and Services by the Elec trical Indust...

Page 32: ...32 Assembly Instruction Spindle Drive PLS CERTIFICATES 08...

Page 33: ...33 Assembly Instruction Spindle Drive PLS CERTIFICATES 08...

Page 34: ...34 Assembly Instruction Spindle Drive PLS CERTIFICATES 08...

Page 35: ...ort to ensure that the data and information are as correct and up to date as possible we still cannot guarantee that they are free from mistakes and errors All information and data contained in this d...

Page 36: ...n Tel 49 8271 8185 0 Fax 49 8271 8185 250 info aumueller gmbh de 9000017000_V0 1_KW05 14 www aumueller gmbh de AUM LLER AUMATIC GMBH Gemeindewald 11 86672 Thierhaupten Tel 49 8271 8185 0 Fax 49 8271 8...

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