Aumuller 521620 Assembly And Commissioning Instructions Download Page 1

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according to Machinery Directive 2006 / 42 / EC (annex VI)

KS 2 - C

hain

rive

for

winDowS

Assembly and Commissioning

Instructions

Summary of Contents for 521620

Page 1: ...according to Machinery Directive 2006 42 EC annex VI KS2 Chain Drive for windows Assembly and Commissioning Instructions...

Page 2: ...ets Installation step 5 Hole layouts for frame brackets and casement brackets Installation step 6a Rigid drive mounting on the window sash Installation step 6b 6c Rigid drive mounting on the window fr...

Page 3: ...in irreversible injuries or death Failure to comply with the warning notes can re sult in minor or moderate reversible injuries Failure to comply with the warning notes can lead to damage to property...

Page 4: ...the installation site due to the reasonably foreseeable misuse A risk assessment in accordance with the Machine ry Directive 2006 42 EG for the usage of the power operated window for natural ventilat...

Page 5: ...ct based anti trap protection 20 ZAA 8 2 Pressure sensitive safety switch strips or Motor current monitoring systems internal and external Hold to run switch stops movement at HSK 20 mm at a closing f...

Page 6: ...ent the electrical supply data see product lable and performance limits see technical data as well as the mounting and installation instructions of the drive must be strictly observed and adhered to D...

Page 7: ...es of cable cable lengths and cross sections shall be selected in accordance with the manufacturer s technical data If necessary the cable types shall be coordinated with the competent local authoriti...

Page 8: ...been opened by a smoke and heat exhaust system is clo sing The operating element of hold to run switches must be installed within di rect view from the window but apart from moving elements If the swi...

Page 9: ...les of small windows Connecting cable non halogen grey 3 x 0 5 mm 3 m v Speed 10 0 mm s 10 0 mm s s Stroke 50 800 mm L Length see order data Sound pressure level 70 dB A 26 41 5 13 12 13 L s 143 R s 2...

Page 10: ...rivet heads Simple connection to casement brackets Small bending radii allow maximum opening angles of small windows Connecting cable non halogen grey 6 x 0 75 mm 3 m v Speed 10 0 mm s 10 0 mm s s Str...

Page 11: ...min Protection rating IP 32 Ambient temperature range 5 C 60 C FZ Pulling force max 250 N FA Pushing force max s 600 mm only for pulling application FH Pullout force 1 800 N fastening depended Chain...

Page 12: ...24V R right E6 C 0 1 521640 KS2 400 S12 24V R Z E6 C 0 1 521643 KS2 400 S12 24V L left E6 C 0 1 521740 KS2 400 S12 24V L Z E6 C 0 1 521743 500 545 KS2 500 S12 24V R right E6 C 0 1 521650 KS2 500 S12...

Page 13: ...C Duty cycle 5 cycles ED 30 ON 3 min OFF 7 min Protection rating IP 32 Ambient temperature range 5 C 60 C FZ Pulling force max 250 N FA Pushing force max s 600 mm only for pulling application FH Pullo...

Page 14: ...C 0 1 494143 500 685 KS2 500 S12 230V R right E6 C 0 1 494050 KS2 500 S12 230V R Z E6 C 0 1 494053 KS2 500 S12 230V L left E6 C 0 1 494150 KS2 500 S12 230V L Z E6 C 0 1 494153 600 685 KS2 600 S12 230...

Page 15: ...cable on the chain side Parallel connection up to 8 sets of drives in one group Junction box to be site supplied Options Programmable special functions and sequence control with locking drives S3 S12...

Page 16: ...en grey 3 x 0 5 mm 501034 10 m non halogen grey 3 x 0 5 mm 501036 5 m non halogen grey 5 x 0 5 mm 501054 10 m non halogen grey 5 x 0 5 mm 501056 For 230V drives Extension of the standard connection ca...

Page 17: ...tionary outward opening Values are determined in Casement weight max 30 kg m2 Casement width max 1200 mm with 1 drive Window overlap 10 mm Transom assemb Drive stationary outward opening Growing varia...

Page 18: ...0 F A B m i n 6 0 0 b e i H u b 6 0 0 F A B m i n 8 0 0 b e i H u b 8 0 0 F 42 KS 2 Additional order Right Version 2 for window DIN left Left Version 1 for window DIN right Part No 521524 Part No 521...

Page 19: ...3m 3 x 0 5 mm2 143 143 143 143 A maximum of four single drives are possible A maximum of four single drives are possible 283 283 283 283 283 283 283 283 283 283 Master 230V R Slave 24V R 24V DC non ha...

Page 20: ...st procedure of drives may only be performed on a non slip and secured mat or a test fixture During the test run the test element must not be interfered with The test my only be conducted by or under...

Page 21: ...ulate the required drive force and compare with drive data If unknown it can be determined approximately with the following formula a Distance of action point to hinges F Drive force s Stroke weight k...

Page 22: ...29 K130 use with K93 K94 K129 K130 use with K93 K94 K129 Casement bracket F42 Casement bracket F95 use with K96 M3x25 DIN427 5 5x7 2x 30 18 11 12 25 4 6 12 4 8 5 5 x2 M3x25 DIN427 30 11 7 20 72 6 5 3...

Page 23: ...n skylight dome use with F21 and K125 on skylight dome use with B1 and F21 Determine Frame Brackets Installation step 4 Determine frame brackets 39 5 34 25 13 46 5 12 26 21 17 2 5 1 3 10 40 30 17 14 5...

Page 24: ...d opening Window frame assembly View on the aluminum window View on the steel window View on the aluminum window Buttom hung inward opening Window frame assembly Buttom hung inward opening Profileinba...

Page 25: ...2 54 18 KS 2 K129 F 41 05 Minimum overall height of casement Stroke 200 300 400 500 600 800 Height 325 500 750 975 1200 1600 Bottom hung inward opening Stroke 200 Stroke 300 Stroke 400 Stroke 500 600...

Page 26: ...sement Version Left L as right R but in mirror image When mounting two drives tandem operation a minimum distance of 50 mm between the drives is considered Tensile load Window frame assembly Drive sta...

Page 27: ...ening Side hung inward opening Horizontally pivoting casement Version Left L as right R but in mirror image When mounting two drives tandem operation a minimum distance of 50 mm between the drives is...

Page 28: ...123 5 FAB min Symmetrisch Y Asymmetrisch 263 5 1 2 FAB 42 KS 2 F 41 K 94 05 reference edge Stroke 200 Stroke 300 Stroke 400 Stroke 500 600 Stroke 800 A 336 381 431 546 626 B 350 395 445 560 640 C 172...

Page 29: ...outward opening Top hung outward opening Minimum overall height of casement Stroke 200 300 400 500 Height 350 400 450 600 Frame bracket Casement bracket Drive Space on the frame 22 mm K130 F21 fix RA...

Page 30: ...ymmetrisch 263 5 1 2 FAB KS 2 F 41 K 94 10 RA FL 41 min 22 10 min 11 max 17 55 51 26 KS 2 F 41 K 94 05 Stroke 200 Stroke 300 Stroke 400 Stroke 500 A 336 381 431 546 B 350 395 445 560 C 172 5 217 5 267...

Page 31: ...4 A C B X FAB min Symmetrisch Y Asymmetrisch 10 RA FL 41 min 22 10 min 11 max 17 55 39 KS 2 K 94 F 41 05 reference edge Stroke 200 Stroke 300 Stroke 400 Stroke 500 A 336 381 431 546 B 350 395 445 560...

Page 32: ...g 05 Stroke 200 Stroke 300 Stroke 400 Stroke 500 A 335 380 430 545 B 365 410 460 575 C 192 237 287 402 D 325 370 420 535 X 410 500 600 830 Y 365 410 460 575 Stroke 200 Stroke 300 Stroke 400 Stroke 500...

Page 33: ...ht of casement FAH Stroke 200 300 400 500 Height 350 400 450 700 Frame bracket Casement bracket Drive Space on the frame 28 mm F95 fix Minimum overall height of casement FAH Stroke 200 300 400 500 Hei...

Page 34: ...t Stroke 200 300 400 500 Height 350 400 450 600 Frame bracket Casement bracket Drive Space on the frame 16 mm K94 F41 fix 05 reference edge Stroke 200 Stroke 300 Stroke 400 Stroke 500 A 336 381 431 54...

Page 35: ...0 800 Y 335 380 430 545 Frame bracket K93 outward D 209 5 254 5 304 5 419 5 X 440 530 630 860 Y 395 440 490 605 Stroke 200 Stroke 300 Stroke 400 Stroke 500 A 476 521 571 686 B 490 535 585 700 Frame br...

Page 36: ...rd opening 24V Hole layout for K94 K129 Casement bracket F41 side drive Installation step 5l 24V 05 only for bottom hung casements inward opening windows respect max pulling forces of drives cable exi...

Page 37: ...F42 side drive Installation step 5m 41 min 28 2 26 F min 10 11 71 21 17 15 F42 KS 2 05 NSK From FAB 1200 mm is a locking drive required Window details Stroke A B X Max opening 200 335 325 380 45 300 3...

Page 38: ...washers These are depen ding on the type of screws used L O C T I T E Casement bracket F41 1x Screw M3x20 Frame bracket K94 4x Screw M5x10 self tapping 4x Washers A5 3 FL M5 RA parallel min 8 42 2 12...

Page 39: ...6 4 1 3 Apply the control voltage of the KS2 drive e g using a tester Move out the chain of KS2 drive 100 bis 150 mm Note For multi drive operation actuate all KS2 drives together see chapter Electric...

Page 40: ...ester Move out the chain of KS2 drive 100 bis 150 mm Note For multi drive operation actuate all KS2 drives together see chapter Electric Connection Secure the chain of KS2 drive with screw in the case...

Page 41: ...y are parallel to casement edge The drive body must lie completely flush on the window frame surface Screw the KS2 drive with on site screws M5 onto window frame FL RA M5 15 parallel 1 KS 2 site suppl...

Page 42: ...put must be in line Casement bracket F41 1x Screw M3x20 Frame bracket K93 4x Screw M5x10 4x Washers A5 3 1 2 FL M5 FL parallel min 8 42 2 1 site supplied F 41 Make sure they are parallel to casement e...

Page 43: ...f kinking splitting Attache the KS2 drive in the frame brackets K93 Tighten the KS2 drive with self tappinge screws M5 and washers max 4 Nm Apply the control voltage of the KS2 drive e g using a teste...

Page 44: ...g or closing procedure the cable will not be damaged by shearing off kinking crushing Protect cable feedthrough in profile e g by using cable bushings cable transitions RA RA FL BD protective cable ho...

Page 45: ...ps Cover profile Part No Application Material Finish Equipment 523951 Cover profile for drives KS2 for cutting on site aluminium natural anodized without profile brackets without end caps End caps Par...

Page 46: ...View on the aluminum window View on the aluminum window Top hung outward opening Window frame assembly Top hung outward opening Window frame assembly View on the aluminum window View on the aluminum w...

Page 47: ...5 2 FL RA 143 283 Cut length and Hole layouts 07 Y 4 5 6 4 5 6 Stroke 200 Stroke 300 Stroke 400 Stroke 500 600 Stroke 800 A 335 380 430 545 625 B 425 470 520 635 715 Stroke 200 Stroke 300 Stroke 400 S...

Page 48: ...AB min 10 FL RA 143 283 Hole layouts 07 Z 4 Mounting possibility of profile brackets without end caps facing the whole frame width 4 5 without end caps facing the whole frame width Stroke 200 Stroke 3...

Page 49: ...file total distance between the profile brackets outer edge 4 mm Use a saw to shorten the cover profile to the required length Deburr saw cut edge Carefully clear away drilling swarfs to prevent seals...

Page 50: ...tory programming or customer programming with UniPC USB interface WH is used for communication with synchronized multi drive operating S12 drive Optional Master and Slave and with max 2 locking drives...

Page 51: ...drive operating with M COM and locking drive A maximum of three individual window drives and one locking drive are possible On site Second drive cable looped through Configuration is done by M COM Ele...

Page 52: ...output 24V DC Slave KS2 S12 24V DC R with connecting cable on the engine side Options Programmable special functions and sequence control with locking drives Configuration is done by M COM Electric Co...

Page 53: ...meterizable drives Scope of delivery 524178 Hard and software for configuration of drives supplied by Aum ller GmbH 24V DC 20 24V DC type S3 S12 230V AC type S12 software UniPC Downloadlink Interface...

Page 54: ...ast window to the control unit i e 10 meters A I L 2 2 0 56 mm2 total length supply line V A m voltage drop m mm2 2 4 0A 10m 2 A 2 0V 56m mm2 A 1 42mm2 1 5mm2 choosen SuppLy LineS of ControL unit to t...

Page 55: ...Operational readiness must be checked regularly Frequent inspection of the system for imba lance and signs of wear or damages of cables and fastening elements must be performed During maintenance cont...

Page 56: ...riod for delivered material is twelve months Warranty and liability claims for personal injuries or material damages are excluded if caused by one or more of the following No proper incoming goods ins...

Page 57: ...57 KS2 24 V DC 230 V AC Notes 08...

Page 58: ...58 KS2 24 V DC 230 V AC Notes 08...

Page 59: ...erms and Conditions of aUm ller aUtomatIc GmbH apply to all offers supplies and services The publication of these assembly and commissioning instructions supersedes all previous editions CertifiCate a...

Page 60: ...9000000201_V5 0_KW17 21...

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