AUMA SAExC 07.1 Page 4 Operation Instructions Manual Download

Page: 4 / 76

10.7.

EMERGENCY command (EMERGENCY - OPEN/EMERGENCY - CLOSE)

10.8.

Controls: close

11.

Corrective action....................................................................................................................

11.1.

Faults during commissioning

11.2.

Fuses

11.2.1

Fuses within the actuator controls

11.2.2

Motor protection (thermal monitoring)

12.

Servicing and maintenance...................................................................................................

12.1.

Preventive measures for servicing and safe operation

12.2.

Disconnection from the mains

12.3.

Maintenance

12.4.

Disposal and recycling

13.

Technical data.........................................................................................................................

13.1.

Features and functions of actuator

13.2.

Features and functions of actuator controls

13.3.

Service conditions

13.4.

Further information

14.

Spare parts.............................................................................................................................

14.1.

Multi-turn actuators SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 via plug/socket

connector with screw-type terminals (KP, KPH)

14.2.

Actuator controls AUMA MATIC AMExB 01.1 via plug/socket connector with screw-type ter-

minals (KP, KPH)

14.3.

Actuator controls AUMA MATIC AMExB 01.1 via plug/socket connector with terminal blocks

(KES)

15.

Certificates..............................................................................................................................

15.1.

Declaration of Incorporation and EC Declaration of Conformity

15.2.

ATEX certificate

16.

Index........................................................................................................................................

Addresses...............................................................................................................................

SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1

Table of contents

AMExB 01.1

Summary of Contents for SAExC 07.1

Page 1: ...Multi turn actuators SAExC 07 1 SAExC 16 1 SARExC 07 1 SARExC 16 1 with actuator controls AUMA MATIC AMExB 01 1 Assembly operation commissioning Operation instructions...

Page 2: ...ackaging 10 3 1 Transport 10 3 2 Storage 10 3 3 Packaging 11 4 Assembly 11 4 1 Mounting position 11 4 2 Handwheel fitting 12 4 3 Multi turn actuator mount to valve gearbox 12 4 3 1 Output drive types...

Page 3: ...End position OPEN white section set 34 9 5 Intermediate positions set 35 9 5 1 Running direction CLOSE black section set 35 9 5 2 Running direction OPEN white section set 35 9 6 Test run 35 9 6 1 Dire...

Page 4: ...tor 59 13 2 Features and functions of actuator controls 60 13 3 Service conditions 61 13 4 Further information 62 14 Spare parts 62 14 1 Multi turn actuators SAExC 07 1 SAExC 16 1 SARExC 07 1 SARExC 1...

Page 5: ...ecial regulations which have to be observed The end user or contractor of the plant are responsible for respect and control of these regulations standards and laws Commissioning Prior to commissioning...

Page 6: ...structions are only valid for the clockwise closing standard version i e driven shaft turns clockwise to close the valve 1 3 Warnings and notes The following warnings draw special attention to safety...

Page 7: ...r OPEN valve open Important information before the next step This symbol indicates what is required for the next step or what has to be prepared or observed Reference to other sections Terms in bracke...

Page 8: ...ame plate 4 Additional plate e g KKS plate Power Plant Classification System 5 Explosion protection approval plate Data for identification Figure 2 Actuator name plate 1 Type and size of actuator 2 Co...

Page 9: ...rol via parallel interface via analogue input 0 4 20 mA 2 2 Short description Multi turn actuator Definition in compliance with EN ISO 5210 A multi turn actuator is an actuator which transmits to the...

Page 10: ...by storage on a shelf or on a wooden pallet Cover to protect against dust and dirt Apply suitable corrosion protection agent to uncoated surfaces Long term storage If the device must be stored for a l...

Page 11: ...ration First engage manual operation correctly then mount handwheel 1 Manually lift the red change over lever while slightly turning the shaft back and forth until manual operation engages The manual...

Page 12: ...ve types B1 B2 and B 2 Hollow shaft with keyway 3 Output drive types B3 B4 and E 4 Output drive sleeve output drive plug sleve with bore and keyway Information Spigot at flanges should be loose fit 4...

Page 13: ...t drive 2 Remove stem nut 1 together with bearings 2 3 Remove bearing races 2 1 and bearing rims 2 2 from stem nut 1 4 Drill and bore stem nut 1 and cut thread Information When fixing in the chuck mak...

Page 14: ...ng screws 5 however do not completely tighten 7 Fit multi turn actuator on the valve stem so that the stem nut dogs engage into the output drive sleeve The flanges are flush with each other if properl...

Page 15: ...ling ring 3 onto the housing 4 Check whether cap for stem protection tube 1 is available and in perfect con dition 4 5 Mounting positions of local controls The mounting position of the local controls...

Page 16: ...itting 1 Loosen screws and remove the local controls 2 Loosen 3 screws of the board turn board to the new position and fasten the screws 3 Check whether O ring is in good condition correctly insert O...

Page 17: ...DC 20 15 and AC motor Table 4 Maximum permissible protection max protection Rated power Switchgear 16 A gL gG up to 1 5 kW Reversing contactor A1 32 A gL gG up to 7 5 kW Reversing contactor A2 63 A g...

Page 18: ...insulation appropriate voltage proof cables must be used Specify cables for the highest occurring rated voltage Use connecting cables with a minimum temperature range of 80 C For connecting cables ex...

Page 19: ...he cable glands 5 2 2 Cable connection Table 5 Terminal cross sections and tightening torques Tightening torques Terminal cross sections Type 2 Nm 1 5 1 2 5 6 mm flexible or solid Power terminals U1 V...

Page 20: ...ontrol cable 2 PE connection motor cable Danger of corrosion Damage due to condensation After mounting commission the device immediately to ensure that heater mini mises condensation Information Some...

Page 21: ...compartment Type of protection Ex e 5 Terminal compartment Type of protection Ex d 6 Frame Hazardous voltage Risk of electric shock Disconnect device from the mains before opening 1 Loosen screws 2 an...

Page 22: ...wiring diagram In case of a fault Hazardous voltage while protective earth conductor is NOT connected Risk of electric shock Connect all protective earth conductors Connect PE connection to external p...

Page 23: ...ged 4 Apply a thin film of non acidic grease e g petroleum jelly to the O ring and insert it correctly Flameproof enclosure danger of explosion Risk of death or serious injury Handle cover and housing...

Page 24: ...er for plug compartment when plug is removed The open terminal compartment can be closed using a protective cover not illustrated 5 4 3 Earth connection external The housing is equipped with an extern...

Page 25: ...al operation only during motor standstill Only pivot change over lever manually Do NOT use extensions as lever for operation 1 Pivot change over lever manually to approx 85 while slightly turning the...

Page 26: ...nger of burns Check surface temperature and wear protective gloves if required Set selector switch 4 to position Local control LOCAL The actuator can now be operated using the push buttons 1 3 Run act...

Page 27: ...ade via REMOTE MANUAL input e g based on a 24 V DC signal refer to wiring diagram Behaviour in modulating duty for version with positioner In case of signal loss of setpoint E1 or actual value E2 the...

Page 28: ...d i e the motor is overheated Phase failure One phase is missing 3 ph AC motors only PTC tripping device Test complete Running indication If the actuator is equipped with a blinker transmitter wiring...

Page 29: ...Figure 32 Mechanical position indicator 1 Cover 2 Indicator disc 3 Mark 4 Symbol for position OPEN 5 Symbol for position CLOSED 29 SAExC 07 1 SAExC 16 1 SARExC 07 1 SARExC 16 1 AMExB 01 1 Indications...

Page 30: ...eactivated via a switch in the controls Thermal fault Motor protection has tripped i e the motor is overheated Phase failure One phase is missing 3 ph AC motors only PTC tripping device Test complete...

Page 31: ...versions the controls require a heat up time This heat up time is applicable in case the actuator and the controls are not live and have cooled down to ambient temperature Under these conditions and...

Page 32: ...or disc 3 using a spanner as lever Information To avoid damage to paint finish use spanner in combination with soft object e g fabric Figure 36 9 3 Torque switching set Once the set torque is reached...

Page 33: ...for direction CLOSE 4 5 da Nm 45 Nm for direction OPEN 9 4 Limit switching set The limit switching records the travel When reaching the preset position switches are operated Figure 38 Setting element...

Page 34: ...driver in direction of the arrow and observe the pointer 5 While a ratchet click is felt and heard the pointer 5 moves 90 every time 5 If the pointer 5 is 90 from mark 6 Continue turning slowly 6 If t...

Page 35: ...ate position 2 If you override the tripping point inadvertently Move valve in opposite direction and approach intermediate position again in direction OPEN always approach the intermediate position in...

Page 36: ...thout the indicator disc Unscrew threaded plug 1 and seal 2 or cap for stem protection tube 4 and observe direction of rotation at hollow shaft 3 or the stem 5 The direction of rotation is correct if...

Page 37: ...return If the PTC tripping device is working properly the tripping of the motor protection is signalled via the red indication light collective fault signal on the local con trols 2 Turn selector swi...

Page 38: ...re 47 View of control unit 1 Potentiometer travel sensor 2 Potentiometer min 0 4 mA 3 Potentiometer max 20 mA 4 Measuring point 0 4 20 mA 5 Measuring point 0 4 20 mA 1 Connect voltage to electronic po...

Page 39: ...th symbol OPEN until it is in alignment with the mark on the cover 6 Move valve to end position CLOSED again 7 Check settings If the symbol CLOSED is no longer in alignment with mark on the cover 7 1...

Page 40: ...xplosion Risk of death or serious injury Handle cover and housing parts with care Joint surfaces must not be damaged or soiled in any way Do not jam cover during fitting 5 Place cover 1 on switch comp...

Page 41: ...ositioner setting option 10 1 Controls open Flameproof enclosure danger of explosion Risk of death or serious injury Before opening ensure that there is no explosive gas and no voltage Handle cover an...

Page 42: ...Figure 52 DIP switches on logic board S1 DIP switch for end position CLOSED S3 DIP switch for end position OPEN 1 Position 1 limit seating 2 Position 2 torque seating 10 3 Push to run operation or sel...

Page 43: ...ivate Option If the actuator is equipped with a blinker transmitter wiring diagram designation S5 indication lights OPEN CLOSE on the local controls can be used as running indication If the running in...

Page 44: ...range signal type for setpoint E1 and actuator value E2 is set in the factory and marked with a label on the cover plate of the positioner The type of signal can be modified at a later date exclusivel...

Page 45: ...lso changes 10 6 2 Behaviour on loss of signal actuator reaction In case of a loss of signal of setpoint E1 or actual value E2 the reaction of the actuator can be programmed via switch S2 7 The comple...

Page 46: ...0 mA 0 20 mA 0 5 V Fail close 4 20 mA 0 20 mA 0 10 V Fail as is 0 20 mA 0 5 V 4 20 mA Fail open in case of a signal loss a misinterpretation might be made for 0 20 mA 0 5 V or 0 10 V due to the fact t...

Page 47: ...tomer connection XK terminals 23 24 observe max load RB or 4 3 Connect terminals 23 24 across customer connection XK terminals 23 24 5 Measure setpoint E1 Connect measuring device for 0 5 V to measuri...

Page 48: ...efer to label 5 14 Measure setpoint E1 measuring points MP3 MP4 For a setpoint E1 of 5 V or 20 mA the voltmeter shows 5 V 15 If measured value is not correct Verify setpoint E1 16 Adjust positioner us...

Page 49: ...ensitivity Turn potentio meter sens P7 counterclockwise Dead time setting 5 Set dead time using potentiometer t off P10 Reduce dead time Turn potentiometer t off P10 counterclockwise Increase dead tim...

Page 50: ...erve joint surfaces with an acid free corrosion protection agent 3 Check whether O ring 3 is in good condition replace if damaged 4 Apply a thin film of non acidic grease e g petroleum jelly to the O...

Page 51: ...ctive or switch setting is incor rect Limit and or torque switches do not trip Switch check The red test buttons 1 and 2 are used for manual operation of the switches 1 Turn test button 1 in direction...

Page 52: ...V AC also control inputs OPEN STOP CLOSE AUMA Art no F4 G fuse according to IEC 60127 2 III 5 x 20 mm Size K004 831 K003 131 1 0 A T 250 V 1 6 A T 250 V Voltage output power supply unit 24 V K003 021...

Page 53: ...within the controls option The operation may only be resumed once the fault signal red indication light has been reset The fault signal is reset via the overload relay integrated in the actuator cont...

Page 54: ...torques according to manufacturer s details Check fastening screws between actuator and gearbox valve for tightness If required fasten screws while applying the tightening torques as indicated in chap...

Page 55: ...ing the plug 4 Clean sealing faces at the cover and the housing 5 Preserve joint surfaces with an acid free corrosion protection agent 6 Check whether O ring 3 is in good condition replace if damaged...

Page 56: ...oints are strictly defined and inspected no mechanical work such as grinding shall be performed on them The joint surfaces have to be cleaned chemically e g with Esso Varsol Prior to fitting preserve...

Page 57: ...rding to IEC 60034 Motor Standard F tropicalized Option H tropicalized Insulation class Standard PTC thermistors according to DIN 44082 Option Thermoswitches NC Motor protection Self locking Output sp...

Page 58: ...e and 20 C ambient temperature and an average load with running torque or modulating torque according to sepa rate technical data The type of duty must not be exceeded 1 Technical data for limit and t...

Page 59: ...OPEN STOP CLOSE via opto isolator one common current consumption approx 10 mA per input observe minimum pulse duration for modulating ac tuators Option Control inputs 115 V AC OPEN STOP CLOSE EMERGENC...

Page 60: ...hreads G threads special threads Parking frame for wall mounting of the disconnected plug Protection cover for plug compartment when plug is removed Electrical connection Refer to name plate Wiring di...

Page 61: ...SAR 10 1 5 0 million modulating steps SAR 14 1 14 5 SAR 16 1 3 5 million modulating steps Lifetime Refer to separate technical data Weight The lifetime depends on the load and the number of starts A...

Page 62: ...parts 14 1 Multi turn actuators SAExC 07 1 SAExC 16 1 SARExC 07 1 SARExC 16 1 via plug socket connector with screw type terminals KP KPH 62 SAExC 07 1 SAExC 16 1 SARExC 07 1 SARExC 16 1 Spare parts AM...

Page 63: ...N 560 0 1 Sub assembly Swing lever 020 0 Sub assembly Switch stack for direction CLOSE 560 0 2 Sub assembly Drive pinion II for torque switching 022 0 Switch for limit torque switching 560 1 Sub assem...

Page 64: ...14 2 Actuator controls AUMA MATIC AMExB 01 1 via plug socket connector with screw type terminals KP KPH 64 SAExC 07 1 SAExC 16 1 SARExC 07 1 SARExC 16 1 Spare parts AMExB 01 1...

Page 65: ...wer supply 006 0 Secondary fuse F3 006 1 Secondary fuse F4 006 2 Sub assembly Interface board 008 0 Interface board 008 1 Cover plate for interface board 008 2 Sub assembly Logic board 009 0 Adapter b...

Page 66: ...14 3 Actuator controls AUMA MATIC AMExB 01 1 via plug socket connector with terminal blocks KES 66 SAExC 07 1 SAExC 16 1 SARExC 07 1 SARExC 16 1 Spare parts AMExB 01 1...

Page 67: ...actors 004 0 Sub assembly Power supply 006 0 Secondary fuse F3 006 1 Secondary fuse F4 006 2 Sub assembly Interface board 008 0 Interface board 008 1 Cover plate for interface board 008 2 Sub assembly...

Page 68: ...15 Certificates 15 1 Declaration of Incorporation and EC Declaration of Conformity 68 SAExC 07 1 SAExC 16 1 SARExC 07 1 SARExC 16 1 Certificates AMExB 01 1...

Page 69: ...15 2 ATEX certificate 69 SAExC 07 1 SAExC 16 1 SARExC 07 1 SARExC 16 1 AMExB 01 1 Certificates...

Page 70: ...70 SAExC 07 1 SAExC 16 1 SARExC 07 1 SARExC 16 1 Certificates AMExB 01 1...

Page 71: ...71 SAExC 07 1 SAExC 16 1 SARExC 07 1 SARExC 16 1 AMExB 01 1 Certificates...

Page 72: ...closure protection 60 Explosion protection 9 H Handwheel 11 Heat up time 31 I Identification 8 Indication lights 28 Indications 28 Indicator disc 28 39 Input ranges 44 Inspection record 9 Intermediate...

Page 73: ...gnals 30 Signals analogue 30 Spare parts 62 Standards 5 Stem nut 13 Stem protection tube 15 Storage 10 Support 54 Switch check 51 T Technical data 57 Technical data for switches 58 Terminal cross sect...

Page 74: ...marussia auma ru www auma ru ERICHS ARMATUR AB SE 20039 Malm Tel 46 40 311550 Fax 46 40 945515 info erichsarmatur se www erichsarmatur se GR NBECH S NNER A S DK 2450 K benhavn SV Tel 45 33 26 63 00 Fa...

Page 75: ...AUMA JAPAN Co Ltd JP 211 0016 Nakaharaku Kawasaki shi Kanagawa Tel 81 44 863 8371 Fax 81 44 863 8372 mailbox auma co jp www auma co jp AUMA ACTUATORS Singapore Pte Ltd SG 569551 Singapore Tel 65 6 481...

Page 76: ...r GmbH Co KG P O Box 1362 D 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 riester auma com www auma com Y003 511 003 en 4 12 For detailed information on AUMA products refer to the Internet ww...

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