AUMA ACVExC 01.2 Series Operation Instructions Manual Download Page 87

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Greases and oils are hazardous to water and must not be released into the
environment.

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Arrange for controlled waste disposal of the disassembled material or for sep-
arate recycling according to materials.

●

Observe the national regulations for waste disposal.

SAVEx 07.2 – SAVEx 16.2 / SARVEx 07.2 – SARVEx 16.2 Control unit: electronic (MWG)
ACVExC 01.2 Non-Intrusive Modbus RTU

Servicing and maintenance

Summary of Contents for ACVExC 01.2 Series

Page 1: ...Modbus TCP IP Foundation Fieldbus HART Multi turn actuators SAVEx 07 2 SAVEx 16 2 SARVEx 07 2 SARVEx 16 2 Control unit electronic MWG with actuator controls ACVExC 01 2 Non Intrusive Assembly operati...

Page 2: ...n 6 1 3 Warnings and notes 7 1 4 References and symbols 8 2 Identification 8 2 1 Name plate 11 2 2 Short description 13 3 Transport storage and packaging 13 3 1 Transport 14 3 2 Storage 15 3 3 Packagi...

Page 3: ...t and navigation 50 6 4 User level password 50 6 4 1 Password entry 51 6 4 2 Password change 51 6 5 Language in the display 52 6 5 1 Language change 53 7 Indications 53 7 1 Indications during commissi...

Page 4: ...rotection tripped via TMS device 81 11 3 Fuses 81 11 3 1 Fuses within the actuator controls 81 11 3 2 Motor protection thermal monitoring 83 12 Servicing and maintenance 83 12 1 Preventive measures fo...

Page 5: ...plosive atmospheres is subject to special regulations which have to be observed The end user or contractor of the plant are responsible for respect and control of these regulations standards and laws...

Page 6: ...bility can be assumed for inappropriate or unintended use Observance of these operation instructions is considered as part of the device s designated use Information These operation instructions are o...

Page 7: ...he push buttons of the local controls you may quickly find the desired parameter in the display Reference to other sections Terms in brackets shown above refer to other sections of the document which...

Page 8: ...example manufacturer logo CE mark 1 Name of manufacturer 2 Address of manufacturer 3 Type designation 4 Order number 5 Serial number 6 Speed range 7 Torque range in direction CLOSE 8 Torque range in d...

Page 9: ...ection 10 Control 11 Data Matrix code Motor name plate Figure 4 Motor name plate example manufacturer logo CE mark 1 Motor type 2 Motor article number 3 Serial number 4 Rated voltage 5 Consumed rated...

Page 10: ...d size These instructions apply to the following devices types and sizes SA Type Multi turn actuator for open close duty V Variable speed Ex Explosion proof version Sizes and generation 07 2 07 6 10 2...

Page 11: ...ical data both in German and English inspection certificate and the operation instructions when entering the order number Actuator serial number Table 2 Description of serial number with example 0516M...

Page 12: ...rface The following options are available at the actuator controls in local operation The actuator can be operated via the push buttons of the local controls or set tings can be made in the actuator c...

Page 13: ...ks for the purpose of lifting by hoist only to the actuator and NOT to the controls Respect total weight of combination actuator actuator controls gearbox valve Secure load against falling down slidin...

Page 14: ...6 Weights for output drive type AF 07 2 AF 16 2 kg Flange size Type designation 5 2 F10 AF 07 2 5 2 F10 AF 07 6 5 5 F10 AF 10 2 13 7 F14 AF 14 2 23 F16 AF 16 2 3 2 Storage Danger of corrosion due to...

Page 15: ...ials which can easily be separated and recycled We use the following packaging materials wood cardboard paper and PE foil For the disposal of the packaging material we recommend recycling and collecti...

Page 16: ...ration instructions is stored in a weatherproof bag which is attached to the device prior to delivery 4 3 Multi turn actuator mount to valve gearbox Danger of corrosion due to damage to paint finish a...

Page 17: ...is only required if stem nut is supplied unbored or with pilot bore Figure 10 Output drive type A 1 Stem nut 2 Axial needle roller bearing 2 1 Axial bearing washer 2 2 Axial needle roller and cage as...

Page 18: ...1 Valve stem 2 Output drive type A 3 Screws to actuator 4 Valve flange 5 Screws to output drive 1 If the output drive type A is already mounted to the multi turn actuator Loosen screws 3 and remove o...

Page 19: ...Output drive types B Application For rotating non rising valve stem Not capable of withstanding thrust Design Connection between hollow shaft and valve or gearbox via output drive sleeve fixed to the...

Page 20: ...tput drive types B 1 Multi turn actuator 2 Valve gearbox 3 Valve gearbox shaft 1 Check if mounting flanges fit together 2 Check if output drive of multi turn actuator 1 matches the output drive of val...

Page 21: ...ass A2 80 A4 80 10 M6 24 M8 48 M10 82 M12 200 M16 392 M20 4 4 Accessories for assembly 4 4 1 Stem protection tube for rising valve stem Figure 14 Assembly of the stem protection tube 1 Protective cap...

Page 22: ...placed on or screwed to the tube Risk of bending or oscillation of protection tubes exceeding a length of 2 m Risk of damage at stem and or protection tube Secure protection tubes exceeding 2 m by an...

Page 23: ...c discharge ESD Risk of damage to electronic components Earth both operators and devices 1 Loosen screws and remove the local controls 2 Check whether O ring is in good condition correctly insert O ri...

Page 24: ...plate or downloaded directly from the Internet http www auma com Permissible networks supply networks Actuator controls actuators are suitable for use in TN and TT networks with directly earthed star...

Page 25: ...t Imax refer to motor name plate or electrical data sheet when selecting the circuit breaker We recommend refraining from using residual current devices RCD However if an RCD is used within the mains...

Page 26: ...nterference at the highest possible distance from each other The interference immunity of signal and fieldbus cables increases if the cables are laid close to the earth potential If possible avoid lay...

Page 27: ...rged with additional cable entries Cable entries via the cover The terminal compartment with screw type terminals is designed in protection type Ex e increased safety Plug in connection is made via th...

Page 28: ...of the connected device remains closed when removing the cover 1 2 Insert cable glands suitable for connecting cables Information When selecting cable glands observe type of protection with Ex e appro...

Page 29: ...bles Use wire end sleeves according to DIN 46228 6 Connect cables according to order related wiring diagram Information Two wires for each connection permitted When using motor cables with wire cross...

Page 30: ...t XK Terminal assignment according to wiring diagram customer connection Channel 1 Terminals 31 32 and 33 34 Channel 2 Terminals 35 36 and 37 38 AUMA redundancy I or II Figure 24 Terminal assignment f...

Page 31: ...r AUMA redundancy I or II Connect termination resistor for channel 2 through linking the terminals 35 37 and 36 38 5 2 4 Terminal compartment close Figure 25 Close terminal compartment 1 Cover figure...

Page 32: ...nnection simply remove the cover The connection frame remains within the device The flameproof interior of the connected devices remains sealed Technical data Table 16 KES electrical connection Contro...

Page 33: ...to Ex marking on name plate The flameproof interior of the connected device remains closed when removing the cover 1 2 Insert cable glands suitable for connecting cables Information When selecting cab...

Page 34: ...a the cable gland to the housing earthing 3 Strip wires 4 For flexible cables Use end sleeves according to DIN 46228 5 Connect cables according to order related wiring diagram In case of a fault Hazar...

Page 35: ...t XK Terminal assignment according to wiring diagram customer connection Channel 1 Terminals 31 32 and 33 34 Channel 2 Terminals 35 36 and 37 38 AUMA redundancy I or II Figure 31 Terminal assignment f...

Page 36: ...3 4 Terminal compartment close Figure 32 Close terminal compartment 1 Cover illustration shows type of protection Ex e 2 Screws for cover 3 O ring 4 Blanking plugs 5 Cable gland example 6 Connection...

Page 37: ...the connection frame For cable connection simply remove the cover The connection frame with the cable entries remains within the device The flameproof interior of the connected devices remains sealed...

Page 38: ...connected device remains closed when removing the cover 1 2 Insert cable glands suitable for connecting cables Information When selecting cable glands observe type of protection with Ex e or Ex d app...

Page 39: ...with the specified torque to ensure required enclosure protection Information For shielded cables Link the cable shield end via the cable gland to the housing earthing 4 Strip wires 4 1 Remove wire sh...

Page 40: ...protective earth to PE connection M6 Figure 37 Protective earth connections within connection frame M6 Customer protective earth connection for M6 ring lug or with U bracket for up to two wires M4 In...

Page 41: ...t XK Terminal assignment according to wiring diagram customer connection Channel 1 Terminals 31 32 and 33 34 Channel 2 Terminals 35 36 and 37 38 AUMA redundancy I or II Figure 39 Terminal assignment f...

Page 42: ...For AUMA redundancy I or II Connect termination resistor for channel 2 through linking the terminals 35 37 and 36 38 5 4 4 Terminal compartment close Figure 40 Close terminal compartment 1 Cover illus...

Page 43: ...th connection for multi turn actuator Application External earth connection U bracket for connection to equipotential compensation Table 20 Terminal cross sections and earth connection tightening torq...

Page 44: ...of actuator controls and actuator If the actuator cannot be accessed safely If the actuator is subjected to high temperatures In case of heavy vibration of the valve Observe prior to connec tion Permi...

Page 45: ...nfluences Explosion hazard Risk of death or serious injury Prior to opening the device removing the plug ensure that the device is free of gas and voltage Do NOT switch on voltage in potentially explo...

Page 46: ...manual opera tion If the torque applied at the handwheel exceeds a certain value refer to order related technical data sheet the shear pins will rupture and thus protect the valve from damage The han...

Page 47: ...ient temperatures or strong direct sunlight Danger of burns Check surface temperature and wear protective gloves if required Set selector switch 5 to position Local control LOCAL The actuator can now...

Page 48: ...OPEN CLOSE and setpoint control Remote SET POINT For further information please refer to the Manual Operation and setting 6 3 Menu navigation via push buttons for settings and indications Menu naviga...

Page 49: ...a push button If no push button is operated for 60 seconds the display will become dim again 6 3 1 Menu layout and navigation Groups The indications on the display are divided into 3 groups Figure 48...

Page 50: ...ted in the top row Figure 52 User level display example Password A password must be entered to allow parameter modification The display indicates Password 0 A specific password is assigned to each use...

Page 51: ...ndicates Display Change passwords 3 Select parameter Change passwords either click via the menu to parameter or via direct display press and enter ID M0229 Display indicates Change passwords The user...

Page 52: ...server 1 7 Select user level via Up Down resulting in the following significations black triangle current setting white triangle selection not saved yet 8 Press Ok Display indicates Password 0 9 Enter...

Page 53: ...54 Self test The language selection menu follows the startup menu Startup menu The current firmware version is displayed during the startup procedure Figure 55 Startup menu with firmware version 04 0...

Page 54: ...upport 7 2 1 Feedback indications from actuator and valve Display indications depend on the actuator version Valve position S0001 S0001 on the display indicates the valve position in of the travel The...

Page 55: ...termediate positions with operation profile pivot points and operation behaviour of pivot points The navigation support bottom row is faded out after approx 3 seconds and the axis axes for pivot point...

Page 56: ...n Start of stepping mode in direction CLOSE Stop during operation in direction CLOSE Start of stepping mode in direction OPEN Stop during operation in direction OPEN Stop during operation in direction...

Page 57: ...e parameter Diagnostic classific M0539 is set to NAMUR Out of Specification S0008 The S0008 indication shows out of specification indications according to NAMUR recommendation NE 107 If such an indica...

Page 58: ...e 71 Maintenance required For further information please also refer to Corrective action Failure S0011 The S0011 indication shows the causes of the failure indication according to NAMUR recommendation...

Page 59: ...can be assigned to LEDs 1 5 Device configuration M0053 Local controls M0159 Indication light 1 left M0093 Indication light 2 M0094 Indication light 3 M0095 Indication light 4 M0096 Indicat light 5 ri...

Page 60: ...point to the indicator mark at cover 7 4 2 Mechanical position indication self adjusting Figure 75 Mechanical position indicator 1 End position OPEN reached 2 End position CLOSED reached Characteristi...

Page 61: ...ignal DOUT 6 Torque fault OPEN 8 1 2 Coding the outputs The output signals Coding DOUT 1 Coding DOUT 6 can be set either to high active or low active High active output contact closed signal active Lo...

Page 62: ...t switching Torque Seating in end positions via torque switching Select main menu 1 Set selector switch to position 0 OFF 2 Press push button C Setup and hold it down for approx 3 seconds Display goes...

Page 63: ...switches may also trip during manual operation Valve damage due to excessive tripping torque limit setting The tripping torque must suit the valve Only change the setting with the consent of the valve...

Page 64: ...07 Fault Torque fault OPEN or Torque fault CLOSE The fault has to be acknowledged before the operation can be resumed The acknowledgement is made 1 either by an operation command in the opposite direc...

Page 65: ...meaning black triangle current setting white triangle selection not saved yet 7 Press Ok to confirm to selected user Display indicates Password 0 8 Enter password enter password The display indicates...

Page 66: ...ress Yes to accept new end position setting Display indicates End pos OPEN set The right LED is illuminated standard version and thus indicates that the end position OPEN setting is complete 14 Make s...

Page 67: ...rrent selection 5 Press Ok Display shows the set value The bottom row indicates Edit Esc 6 Press Edit Display indicates Specialist 4 continue with step 7 in bottom row Up Down Esc continue with step 1...

Page 68: ...can be checked at the position indicator if available Chapter Direction of rotation at mechanical position indicator check The direction of rotation must be checked at the hollow shaft stem if no mec...

Page 69: ...bols turn counterclockwise Figure 77 Direction of rotation for clockwise closing version 9 6 2 Direction of rotation at hollow shaft stem check Valve damage due to incorrect direction of rotation If t...

Page 70: ...ion Local control LOCAL 2 Operate actuator using push buttons OPEN STOP CLOSE The limit switching is set correctly if default indication the yellow indication light LED1 is illuminated in end position...

Page 71: ...is not necessary when commissioning In case the mechanical position indicator integrated within the actuator is NOT self adjusting B the switch compartment must be opened for mechanical position indi...

Page 72: ...y 6 Place cover 1 on switch compartment 7 Fasten screws 2 evenly crosswise 10 2 Mechanical position indicator self adjusting Figure 81 Mechanical position indicator self adjusting The self adjusting m...

Page 73: ...ols OPEN and CLOSED ranges between approx 120 and 280 If all three discs are turned at the same time the indicator can be shifted in steps of 15 Individual shifts of 5 are possible If the indicator is...

Page 74: ...ing 10 3 Mechanical position indication via indicator mark not self adjusting Figure 85 Mechanical position indication via indicator mark The mechanical position indicator shows the valve position via...

Page 75: ...t setting procedure 6 2 Test set gear stage of the reduction gearing 10 3 2 Gear stage of the reduction gearing test set This test setting is only required if the turns stroke of the actuator were cha...

Page 76: ...250 500 MS50 2 control unit 10 to 5 000 turns per stroke Gear stage Turns stroke above to 1 10 0 19 5 2 19 5 39 0 3 39 0 78 0 4 78 156 5 156 315 6 315 625 7 625 1 250 8 1 250 2 500 9 2 500 5 000 3 Lo...

Page 77: ...the event of a fault the display backlight is red Warnings have no influence on the electrical actuator operation They only serve for information purposes The display remains white Collective signals...

Page 78: ...he controls has exceeded the power supply limits 24 V DC external Check modulating behaviour of actuator Check parameter Perm run time M0356 re set if required Warning on time max running time h excee...

Page 79: ...scription of the individual signals refer to Manual Operation and setting Collective signal 11 Configuration error has occurred Configuration error Press push button Details to display a list of indi...

Page 80: ...or protection Fault within converter Rectifier fault Check DMF trip torque OP parameter Check DMF fault level parameter The torque in direction OPEN measured at the output drive shaft using the torque...

Page 81: ...of the heating system 11 3 Fuses 11 3 1 Fuses within the actuator controls F5 Automatic reset fuse as short circuit protection for external 24 V DC supply for customer refer to wiring diagram 11 3 2 M...

Page 82: ...test M1950 3 Activate motor protection simulation Press Ok push button The safety function is correct if no fault signal is displayed 4 Reset simulation Press Ok push button or exit the simulation men...

Page 83: ...ccording to manufacturer s details Check fastening screws between actuator and gearbox valve for tightness If required fasten screws while applying the tightening torques as indicated in chapter Assem...

Page 84: ...ts with care Joint surfaces must not be damaged or soiled in any way Do not jam cover during fitting Figure 88 KP KPH and KES electrical connection 1 Cover 2 Screws for housing 3 O ring 4 Plug in fram...

Page 85: ...r soiled in any way Do not jam cover during fitting Removing the plug 1 Loosen the screws 2 2 Remove cover 1 3 For versions with terminal compartment in type of protection Ex d flameproof enclosure Re...

Page 86: ...re fastened correctly Take care of possible discolouration of the terminals and wires This would in dicate an increased temperature For Ex housings pay special attention to a possible collection of wa...

Page 87: ...controlled waste disposal of the disassembled material or for sep arate recycling according to materials Observe the national regulations for waste disposal 87 SAVEx 07 2 SAVEx 16 2 SARVEx 07 2 SARVE...

Page 88: ...voltage 10 Permissible variation of mains frequency 5 Mains voltage mains frequency Category III according to IEC 60364 4 443 Overvoltage category F tropicalized Standard Insulation class H tropicali...

Page 89: ...ompartment additionally sealed against interior double sealed Enclosure protection according to EN 60529 According to AUMA definition enclosure protection IP68 meets the following requirements Depth o...

Page 90: ...E MODE with one common and EMERGENCY I O interface respectively without common Control inputs OPEN STOP CLOSE EMERGENCY I O interface Selection of control type fieldbus or additional input signals MOD...

Page 91: ...ly isolated from internal voltage supply Not possible in combination with PTC tripping device Option Redundant line topology with universal redundancy behaviour according to AUMA redundancy I or II Re...

Page 92: ...ndard Safety functions Enabling local controls via Enable LOCAL digital input Thus actuator operation can be enabled or disabled via push buttons on local controls Interlock for main by pass valve Ena...

Page 93: ...data of the Modbus RTU interface Modbus RTU according to IEC 61158 and IEC 61784 Communication protocol Line fieldbus structure When using repeaters tree structures can also be implemented Coupling a...

Page 94: ...ock OPEN CLOSE Process representation output command signals End positions OPEN CLOSED Actual position value Actual torque value requires MWG in actuator Selector switch in position LOCAL REMOTE Runni...

Page 95: ...xtremely high salinity permanent condensation and high pollution Option Double layer powder coating Two component iron mica combination Coating AUMA silver grey similar to RAL 7037 Standard Colour Ava...

Page 96: ...re parts 14 1 Multi turn actuators SAVEx 07 2 SAVEx 16 2 SARVEx 07 2 SARVEx 16 2 96 SAVEx 07 2 SAVEx 16 2 SARVEx 07 2 SARVEx 16 2 Control unit electronic MWG Spare parts ACVExC 01 2 Non Intrusive Modb...

Page 97: ...Sub assembly Locking plate 025 0 Sub assembly Switch stack for direction CLOSE 560 0 2 Sub assembly Cable for protective earth 058 0 Sub assembly Switch for limit torque 560 1 Sub assembly Motor only...

Page 98: ...14 2 ACVExC 01 2 KP KPH actuator controls 98 SAVEx 07 2 SAVEx 16 2 SARVEx 07 2 SARVEx 16 2 Control unit electronic MWG Spare parts ACVExC 01 2 Non Intrusive Modbus RTU...

Page 99: ...Power supply unit DC link 013 0 Sub assembly Motor controller switchgear 014 0 Sub assembly Ex plug socket connector with screw type terminals KP KPH 501 0 Screw for control terminal 501 1 Washer for...

Page 100: ...14 3 ACVExC 01 2 KES actuator controls 100 SAVEx 07 2 SAVEx 16 2 SARVEx 07 2 SARVEx 16 2 Control unit electronic MWG Spare parts ACVExC 01 2 Non Intrusive Modbus RTU...

Page 101: ...board 009 0 Sub assembly Relay board 011 1 Power supply unit DC link 013 0 Sub assembly Motor controller switchgear 014 0 Pin carrier without pins 502 0 Pin for controls 505 0 Sub assembly Pin for mot...

Page 102: ...14 4 ACVExC 01 2 KT KM actuator controls 102 SAVEx 07 2 SAVEx 16 2 SARVEx 07 2 SARVEx 16 2 Control unit electronic MWG Spare parts ACVExC 01 2 Non Intrusive Modbus RTU...

Page 103: ...002 4 I O board 008 1 Fieldbus board 008 1 Sub assembly Logic board 009 0 Sub assembly Relay board 011 1 Power supply unit DC link 013 0 Sub assembly Motor controller switchgear 014 0 Sub assembly Cov...

Page 104: ...otice The latest versions are attached to the device upon delivery and also available for download at http www auma com 15 1 Declaration of Incorporation and EU Declaration of Conformity 104 SAVEx 07...

Page 105: ...105 SAVEx 07 2 SAVEx 16 2 SARVEx 07 2 SARVEx 16 2 Control unit electronic MWG ACVExC 01 2 Non Intrusive Modbus RTU...

Page 106: ...106 SAVEx 07 2 SAVEx 16 2 SARVEx 07 2 SARVEx 16 2 Control unit electronic MWG ACVExC 01 2 Non Intrusive Modbus RTU...

Page 107: ...connection 43 Electrical connection 24 88 EMC 26 Enclosure protection 8 9 89 95 Error indication on display 53 EU Declaration of Conformity 104 Ex certificate 10 Explosion protection 10 Explosion prot...

Page 108: ...specification indica tion on display 57 Output contacts 61 Output drive type A 16 Output drive types B 19 Output signals 61 Output signals Potential 26 Output speed setting 66 Overvoltage category 88...

Page 109: ...nical data 88 Temperature protection 9 Terminal plan 24 88 Test certificate 10 Test run 68 TMS thermal motor protec tion 81 Torque indication on display 54 Torque range 8 Torque switching 63 Transport...

Page 110: ...el 36 93 324 666 auma fabo hu www fabo hu Falkinn HF IS 108 Reykjavik Tel 00354 540 7000 os falkinn is www falkinn is AUMA ITALIANA S r l a socio unico IT 20023 Cerro Maggiore MI Tel 39 0331 51351 inf...

Page 111: ...an 982144545654 info itg co ir Trans Jordan Electro Mechanical Supplies JO 11133 Amman Tel 962 6 5332020 Info transjordan net AUMA JAPAN Co Ltd JP 211 0016 Kawasaki shi Kanagawa Tel 81 0 44 863 8371 m...

Page 112: ...er GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y008 253 003 en 1 18 For detailed information on AUMA products refer to the Internet www...

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