©2004 AUGIER SA.
V-57
Diagram 45 03690 : DIAM 4000 (7.5 - 30kVA)
Page 1: ...Constant Current Regulator Compliance with standards ICAO Aerodrom design manual part 5 IEC 61822 et 61822 CENELEC ENV 50231 FAA AC 150 5345 10E Spec L828 L829 STNA CCTP n 91068 AENA PPT2 rev 5 ed3 1...
Page 2: ...ions IEC spare list part number OE RG 08 03 04 1 4 Jbus table cabinet ECB option ED RG 18 05 04 1 5 II37 38 FAA Multiwire remote control ED RG 15 09 04 1 6 II37 38 FAA Multiwire remote control jbus ta...
Page 3: ...n or maintenance or erroneous use of the equipment or software Any other causes for which AUGIER shall not be held responsible e g resulting from an case of Force Majeure When Buyer has replaced AUGIE...
Page 4: ...nance personnel should familiarise and keep themselves trained with resuscitation techniques found in widely published manuals about first aid instructions ELECTROSTATIC DISCHARGE ESD Electronic sub a...
Page 5: ...__________________________________ I 16 I 4 4 REMOTE INFORMATION FEEDBACK _____________________________________________ I 18 I 5 OPERATION _____________________________________________________________...
Page 6: ...______________ II 30 II 1 PREPARATION ___________________________________________________________________II 30 II 1 1 EQUIPMENT RECEPTION ______________________________________________________II 30 II...
Page 7: ...____________ III 46 IV MAINTENANCE___________________________________________________ IV 47 IV 1 FORMALISATION ________________________________________________________________ IV 47 IV 2 PREVENTIVE __...
Page 8: ...Definition A Ampere AC Alternating Current B Brightness CCR Constant Current Regulator DC Direct Current EFD Earth Fault Detector HV High Voltage IT Injection Transformer LFD Lamp Fault Detector LV Lo...
Page 9: ...to 30 of transformers with open secondary The output power of the regulator can be adjusted to the load by means of transformers taps by steps of 12 5 Here are some of its advantages Flexibility of u...
Page 10: ...he lightning arrestors the CI MALT optional and the HV part of the insulation fault detection unit The load regulating plate and the load loop connections are accessible from the front of the device A...
Page 11: ...nts We must be consulted if the components are to be stored outside or in an ambient temperature out of the range 40 C 55 C I 2 4 DIMENSIONS A mm B mm C mm 1 to 30 kVA 1380 500 700 With ECB 1580 500 7...
Page 12: ...ectronic I 3 2 GENERAL CIRCUIT DIAGRAMS L See Appendix A Measurements Current Voltage RS232 RS485 Power supply Settings DIAM Motherboard DIAM Daughter Board Keyboard Display Thyristor control board Me...
Page 13: ...10kW CCRs or 95 15 to 30kW CCRs at voltage and rated resistive load IEC type 90 at nominal voltage and rated resistive load Efficiency 90 at nominal voltage and rated resistive load Output Current Re...
Page 14: ...xamples below and above Output current Io Output power Po Output current Io Output voltage Uo Local mode Access is given to B and B in order to increase decrease the brightness Remote control mode Aut...
Page 15: ...o connect a lap top computer Rx indicator Data reception on RS232 or RS485 connection Tx indicator Data transmission on RS232 or RS485 connection Rx Tx Alphanumeric display VFD display 16 x 140 pts up...
Page 16: ...her of the multiwire type 20 to 60 DC positive or negative or 120Vac or the dry contact type with internal power supply and or given by the mean of a serial network L See paragraph II 3 for configurin...
Page 17: ...oad was cut more than 10 in VA Mains power supply outside limits Input voltage lower or greater than 10 Regulation outside limits as error regulation programmed values Fault ALARM represents a major f...
Page 18: ...lamps appears Burnt lamps level 1 and 2 warnings If option Burnt lamps and FAA type Power drop L See the Remote control terminal block connection table in the appendix Insulated JBUS RS232 or RS485 li...
Page 19: ...e press OK to go into the Options menu then scroll through the items until the Param access NO item is displayed Press modif in order to modify the parameter When the NO displayed blinks it is possibl...
Page 20: ...etting is changed as described below in the following way Minimum value Setting 3 Maximum value Setting 3 Nevertheless it is possible to set two limits of the current range manually using the Current...
Page 21: ...n Overcurrent I 5 3 4 Cancelling Open circuit and Overcurrent faults Faults are memorised during a mains power loss Alarm message to cancel any faults press reset when CCR is energised in the stop mod...
Page 22: ...be seen in the menu Monitoring then Load tapping I 6 1 1 Adaptation to load The transformer comprises output connections which allow 8 settings from 12 5 1 8 load to 100 8 8 Two brass straps are used...
Page 23: ...d scroll the items until the display seems like Press the modif touch to change the load tapping between 1 8 and 8 8 and press OK to validate L If the modif touch doesn t appear the parameters access...
Page 24: ...n earth connection L This is the safe position allowing works to be carried out on the field CCR is short circuited to the earth and separately from the loop also short circuited and earthed L WARNING...
Page 25: ...nal voltages state of inputs outputs etc Test and monitor the CCR allowing to send remote orders and to see its back indication Note ALIZE4000 is an enhanced release of ALIZE3000 allowing to operate o...
Page 26: ...ch is accessible from the outside of the CCR insulates the CCR from the loop short circuits the loop and short circuits the CCR by physically removing the double pole plug I 8 3 OUTPUT LIGHTNING ARRES...
Page 27: ...that data collection is in progress When the message stops flashing data collection has been completed The number of fault lamps can be seen in the Monitoring menu Two comparison levels warnings leve...
Page 28: ...mA Example for Io 6 6 Arms I1 4 mA 6 6 10 16 mA 14 56 mA Second output I2 4 mA Output Power Nominal Power 16 mA Example For 15 KVA nominal power and 9 6 KVA in the loop 64 of the nominal power I2 4 mA...
Page 29: ...ONS CCRs can also be equipped with the following options Circuit breaker instead of power fuses Circuits selector consult Augier ECB Loop communication Equipment type STB or SCB ask for more informati...
Page 30: ...Check also that the power transformer shows no signs of being transported in a wrong position and that its protective packaging is not damaged II 1 2 DEVICE LOCATION In deciding the permanent operatin...
Page 31: ...r Supply 208 to 277V Power Supply Power LV cable gauge LV circuit breaker LV cable gauge LV circuit breaker 2 5 kVA 4 mm C60N 16A B 6 mm C60N 20A B 4 kVA 6 mm C60N 25A B 10 mm C60N 40A B 5 kVA 6 mm C6...
Page 32: ...age terminals provided the two power cables run from beneath the frame in the left duct and have to be connected to the power supply block in the left upper part of the LV unit Leave a loop in the pow...
Page 33: ...s to the HV1 and HV2 terminals on the load plate or on the Cut out plate if WKH RSWLRQ LV SUHVHQW E FULPSLQJ WKH OXJV PP RQWR WKH FRUH RI WKH FDEOH RU RQWR WKH WZR WHUPLQDOV RI the FAA isolating switc...
Page 34: ...to be connected to interface board laid on the LV unit II 2 1 4 1 CONFIGURATION OF REMOTE CONTROL TYPE The DIAM CCR can be remotely controlled either by an external voltage 20 to 60 VDC positive or n...
Page 35: ...tact with respect to C 9 T1 Circuit 3 control Input voltage or Contact with respect to C 10 T1 Circuit 4 control Input voltage or Contact with respect to C 11 T1 Circuit 5 control Input voltage or Con...
Page 36: ...T2 Earth fault level 1 warning Open Closed Open 10 T2 Closed Open Closed 11 T2 Common Common Common 12 T2 Earth fault level 2 warning Open Closed Open 13 T2 Closed Open Closed 14 T2 Common Common Comm...
Page 37: ...put voltage or Contact with respect to C 11 Aux2 control Input voltage or Contact with respect to C 12 Aux3 control Input voltage or Contact with respect to C 13 Aux4 control Input voltage or Contact...
Page 38: ...ult level 2 Static contact output 21 22 Fault lamps level 1 Static contact output 23 24 Fault lamps level 2 Static contact output 25 26 Hour meter elapsed time Static contact output 27 28 Aux1 output...
Page 39: ...ut ON order Activating input B0 B1 B7 causes the device to start up at the selected brightness The CCR stops 0 2s after any order has stopped With ON order Activation of the ON input causes the CCR to...
Page 40: ...isconnects the RS485 rear network RS485 network polarity and termination DIP switch S1 2 sw Polarising resistors Set the two switches to 1 to activate the two polarising resistors on lines R and R val...
Page 41: ...out 100ms before the circuit is selected This is automatically done by the selector itself Augier by connecting terminals S1 S2 to the selector interlock mechanism or by remote control Corresponding c...
Page 42: ...ted in a 330mm high cabinet located under the CCR same width and depth In that case the Circuit Selector is controlled by the same mother board than the CCR and remote selection is made by the same me...
Page 43: ...ng Rated power 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 2 5 kVA 0 32 0 63 0 94 1 25 1 57 1 88 2 19 2 50 5 kVA 0 63 1 25 1 88 2 50 3 13 3 75 4 38 5 00 7 5 kVA 0 94 1 87 2 81 3 75 4 69 5 63 6 56 7 50 10 kVA 1 25...
Page 44: ...lamps Burnt lamps level 1 5 if option present Burnt lamps level 2 10 if option present Calibration cancelled Wig wag Cycle time 2 5s On time 1 7s Jbus RS485 link 1 x port Slave Id 1 Baud Rate 9600 II...
Page 45: ...er L The display light up 5 Press local button the display seems to L The CCR starts up and the output current is displayed on the front panel 6 Progressively increase the brightness levels using the...
Page 46: ...p again III 2 2 OVERLOAD TESTS This test can be carried out as part of a breakdown investigation to allow a device already in service to be put back into operation without knowing its state and withou...
Page 47: ...ONTHS In the first months of use check the tightness of terminals and connections particularly for HV or LV power circuits Input terminals fuse holders or circuit breaker contactor Output terminals br...
Page 48: ...ollowing protections IV 3 1 1 LV power fault Symptom Fault Action The CCR has stopped The message ALARM Bad supply is displayed LV power fault Check the voltage level of the LV power supply Check para...
Page 49: ...Check the state of the fibre optic cables between the regulation board and the thyristor control boards Measuring board to motherboard link faulty Check state of the ribbon cable between measuring bo...
Page 50: ...ower Check the number of ITs open due to missing or fault lamps Faulty Thyristors in short circuit Measure the state of the thyristors Test in overload Fibre optic cables disconnected or faulty Check...
Page 51: ...e faulty Check fuse F5 on the motherboard T315mA Wrong configuration of remote control type Check configuration of remote control type CCR does not work in remote control mode Insufficient remote cont...
Page 52: ...an ohmmeter Between pin 1 and pin 2 and between pin 3 and pin 1 Several M otherwise the Thyristors are in short circuit Between pin 4 G1 and pin 5 K1 between pin 6 G2 and pin 7 K2 A few otherwise the...
Page 53: ...J J J J J J J 9 1 1 1 1 1 16 1 70 16 1 70 16 1 70 16 1 70 9 1 1 1 1 1 16 1 70 16 1 70 16 1 70 16 1 70 9 1 1 1 1 1 1 16 1 70 16 1 70 16 1 70 9 1 1 1 1 1 1 1 16 1 70 16 1 70 LUFXLW EUHDNHU 9 1 1 1 1 1 1...
Page 54: ...OXJ 40 5HVLVWRU 5 0 7 SODWH N2KPV N2KPV N2KPV 5HVLVWRU 5 0 7 SODWH N2KPV N2KPV DSDFLWRU 0 7 SODWH 0 0 9 9 7 ERDUG 9 7K ULVWRUV ERDUG 0RWKHU ERDUG 0HDVXUHPHQW ERDUG DXJKWHU ERDUG 5HP RQWURO ERDUG 9 5HP...
Page 55: ...5 5 9 QGXFWRU 9 9 9 9 9 7K ULVWRUV 5 9 9 9 RRU FRQWDFW 64 9 9 9 9 9 0DLQ WUDQVIRUPHU 7 9 9 X LOLDU WUDQVIRUPHU 7 9 9 UUHVWHU 3 6 9 UUHVWHU 3 3 XW RXW SOXJ 40 5 0 7 SODWH N2KP N2KPV N2KPV 5 0 7 SODWH N...
Page 56: ...2004 AUGIER SA V 56 V APPENDIX A DIAGRAMS Diagram 45 03689 DIAM 4000 2 5 5kVA...
Page 57: ...2004 AUGIER SA V 57 Diagram 45 03690 DIAM 4000 7 5 30kVA...
Page 58: ...R Output power Po VA 10 R Load plate 1 8 11 R EFD Resistance KOhms 13 R Serial link status 0 14 R Prog version 1 to 255 15 R Prog correction 0 to 99 16 R W Sup B0 setting 150 10mA 18 R W Sup B1 setti...
Page 59: ...p Level B6 maxi IB6 3 10mA 1 to 6 8Arms 72 R W Sup Level B6 mini IB6 3 10mA 1 to 6 8Arms 74 R W Sup Level B7 maxi IB7 3 10mA 1 to 6 8Arms 76 R W Sup Level B7 mini IB7 3 10mA 1 to 6 8Arms 78 R W Sup Ma...
Page 60: ...Contact output pin 7 and 8 Bit3 No screen save Screen save 0 Bit4 Loop current Loop power Ground insulation 0 4 20mA loop current Bit5 No remote fail safe Remote fail safe 0 Option Bit6 98 R W Sup Par...
Page 61: ...ote 1 114 R Brightness B0 time clock In hours and minutes see note 1 118 R Brightness B1 time clock In hours and minutes see note 1 122 R Brightness B2 time clock In hours and minutes see note 1 126 R...
Page 62: ...165 R Cal Memory 0 lamps B6 0 to 65535 167 R Cal Memory 0 lamps B7 0 to 65535 169 R Cal Memory 0 lamps B0 0 to 65535 171 R Cal Memory 0 lamps B1 0 to 65535 173 R Cal Memory 0 lamps B2 0 to 65535 175...
Page 63: ...t13 Bit14 200 R Keyboard status Bit15 202 DO NOT USE Bit0 IN1 Bit1 IN2 Bit2 IN3 Bit3 IN4 Bit4 IN5 Bit5 IN6 Bit6 IN7 Bit7 IN8 Bit8 IN9 Bit9 IN10 Bit10 IN11 Bit11 IN12 Bit12 IN13 Bit13 IN14 Bit14 IN15 2...
Page 64: ...Photo MOS output status Bit15 K16 Bit0 K17 Bit1 K18 Bit2 K19 Bit3 K20 Bit4 K21 Bit5 K22 Bit6 K23 Bit7 K24 Bit8 Bit9 Bit10 Bit11 Bit12 Bit13 Bit14 209 R Photo MOS output status Bit15 211 R W Cal Produ...
Page 65: ...0ms 0 to 255 Bit0 Photo MOS TCTS board Relay TCTS board 1 for FAA standard Bit1 ILS load plate No ILS load plate 1 Bit2 No power drop measure Power drop measure 1 for FAA standard Bit3 6 6A nominal 20...
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Page 67: ...2004 AUGIER SA VII 67 PERSONAL NOTES...
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