Atlas 12AWFSL Installation & Operation Manual Download Page 53

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Parts List

12AWFSL

Parts List

Lift Illustration

Lift Parts List

Item

Part Num

Description

Qty

825DL1-100000

Runway P1

825DL1-200000

Runway P2

0206036

Screw M6X8 - GB/T818

8240D03000

Control unit

0206013

Screw M4X12 - GB/T818

0206017

Screw M4X25 - GB/T818

0505018

Safety position limit switch 8108

Summary of Contents for 12AWFSL

Page 1: ...Replace This With Cover PDF ...

Page 2: ...Read this entire manual before operation begins Record below the following information which is located on the serial number data plate Serial No Model No Date of Installation ...

Page 3: ...ormation 5 Product Identification 8 Packing Transport Storage 10 Product Description 12 Technical Specification 14 Safety 24 Installation 28 Operation And Use 39 Maintenance 48 Troubleshooting 50 Parts List 53 Warranty 82 ...

Page 4: ...tions which need proper care Indicates prohibition Indicates a possibility of danger for the operators Indicates the direction of access for motor vehicles to the lift BOLD TYPE Important information WARNING before operating the lift and carrying out any adjustments read chapter 7 installation where all proper operations for a better functioning lift are shown ...

Page 5: ...EOPLE SAFETY OF THE LIFT SAFETY OF LIFTED VEHICLES The company is not liable for possible problems damage accidents etc resulting from failure to follow the instructions contained in this manual Only skilled technicians of AUTHORIZED DEALERS or SERVICE CENTERS AUTHORIZED by the manufacturer shall be allowed to carry out lifting transport assembling installation adjustment calibration settings extr...

Page 6: ...ein shall be forbidden This manual is an integral part of the lift it shall be given to the new owner if and when the lift is resold 1 2 Obligation In Case Of Malfunction In case of machine malfunction follow the instructions contained in the following chapters 1 3 Cautions For The Safety Of The Operator Operators must not be under the influence of sedatives drugs or alcohol when operating the mac...

Page 7: ...cial waste material and should be broken down into uniform parts and disposed of in compliance with current laws and regulations If the packing are not polluting or non biodegradable deliver them to appropriate handling station DECLARATION OF WARRANTY AND LIMITATION OF LIABILITY The manufacturer has paid proper attention to the preparation of this manual However nothing contained herein modifies o...

Page 8: ...y forbidden Machines may be updated or slightly modified from an aesthetic point of view and as a consequence they may present different features from these shown this without prejudicing what has been described herein 2 1 Warranty Certificate The warranty is valid for a period of 12 months starting from the date of the purchase invoice The warranty will come immediately to an end when unauthorize...

Page 9: ... not specified or shown in these instructions contact your Dealer where the machine has been bought or the Manufacturer s Commercial Department Only skilled personnel who are familiar with the lift and this manual shall be allowed to carry out packing lifting handling transport and unpacking operations ...

Page 10: ...f ramps and 4 hose protective covers if the lift is ordered for on floor installation If requested optional accessories are available to satisfy each customer s requirements 3 2 Lifting And Handling When loading unloading or transporting the equipment to the site be sure to use suitable loading e g cranes trucks and hoisting means Be sure also to hoist and transport the components securely so that...

Page 11: ...ze make it difficult and hazardous 3 4 Delivery And Check Of Packages When the lift is delivered check for possible damages due to transport and storage verify that what is specified in the manufacturer s confirmation of order is included In case of damage in transit the customer must immediately inform the carrier of the problem Packages must be opened paying attention not to cause damage to peop...

Page 12: ...ance The lift can be mounted either on surface or in pit flush mounted The maximum lifting weight is as specified on the serial plate All mechanical frames such as platforms extensions base frames and arms have been built in steel plate to make the frame stiff and strong while keeping a low weight The electro hydraulic operation is described in detail in chapter 8 Figure 2 Lift ...

Page 13: ...lease Two limit switches are installed in the P1 base for top position limit and for the safety height limit 4 2 Operation Lift lifting is carried out by the hydraulic unit which acts upon the cylinders The platforms are raised simultaneously owing cross feeding of the hydraulic cylinders Lowering even though electrically controlled is carried out by the weight of both the platforms and the load l...

Page 14: ...1 1 4 15 3 4 Min lowered height 11 1 2 Length of the runway 196 7 8 Adjusted length of the wheel free jack table 63 74 Adjusted length of the jack beam arm 30 64 Width of platform 24 Suggested free width between runways 38 7 8 Lifting time 60s Lowering time 60s Compressed air pressure 6 bar 8 bar Noise level 80 dB A 1m Working temperature 10 C 40 C Package weight 5900 lbs including all 5 2 Electri...

Page 15: ...use of the lift make sure to check if the motor specification shown in the nameplate of the motor conforms to the local electric supply If there is over 10 fluctuation on the electrical power supply it is suggested to use the voltage stabilizer to protect the electrical components and system from overloading 5 3 Pump Type Gear Flow rate 1 3 cm3 g Continuous working pressure 260 bar Peak pressure 2...

Page 16: ...Technical Specification 16 12AWFSL Figure 3A Layout For In Ground Installation ...

Page 17: ...Technical Specification 17 12AWFSL Figure 3B Layout For On Ground Installation ...

Page 18: ...Technical Specification 18 12AWFSL 5 4 Hydraulic Unit The hydraulic power unit is equipped with Figure 4 Hydraulic Power Unit ...

Page 19: ...lar to those shown in the table is recommended TEST STANDARDS FEATURES VALUE ASTM D 1298 Density 20 C 0 8 kg l ASTM D 445 Viscosity 40 C 32 cSt ASTM D 445 Viscosity 100 C 5 43 cSt ASTM D 2270 Viscosity index 104 N ASTM D 97 Pour point 30 C ASTM D 92 Flash point 215 C ASTM D 644 Neutralization number 0 5 mg KOH g CHANGE HYDRAULIC OIL AT 1 YEAR INTERVALS ...

Page 20: ... P2 12 Pressure overload valve 4 Slave jack cylinder P1 13 Lowering solenoid valve 5 Parachute valves optional 14 Lowering control valve 6 Leveling cutoff cock 1 runways 15 Motor 7 Leveling cutoff cock 2 jacks 16 Gear pump 8 Switching solenoid valve runways 17 Oil filter 9 Switching solenoid valve jacks 18 Emergency hand pump Figure 5 Hydraulic Plan ...

Page 21: ...Technical Specification 21 12AWFSL Figure 6 Electrical Plan 220V 1Ph ...

Page 22: ...ton SB3 Lowering final lowering button SA1 MAIN JACK selector SA2 WORK ADJ selector JD Beeper SQ1 Top limit switch SQ2 Safety height limit switch YV1 Lowering solenoid valve 220v YV2 Switching solenoid valve runways 220v YV4 Switching solenoid valve wheel free jacks 220v QV1 Safety air valve runways 220v QV2 Safety air valve wheel free jacks 220v ...

Page 23: ...Technical Specification 23 12AWFSL Fig 7 Pneumatic Plan Filter regulator is to be supplied by the customer if not order specially ...

Page 24: ...le vehicles or objects resulting from an improper or unauthorized use of the lift For operator and people safety the safety area shown in Figure 8 must be vacated during lifting and lowering The lift must be operated only from the operator s control site as shown Operator s presence under the vehicle during working is only admitted when the vehicle is lifted and platforms are not running Never use...

Page 25: ...ff the gear engaged and the parking brake put on Be sure only authorized vehicles are lifted without exceeding the maximum lifting capacity Verify that no one is on the platforms during lifting or standing 6 2 Risks For People All risks the personnel could run due to an improper use of the lift are described in this section 6 3 Personnel Crushing Risks During lowering of runways and vehicles perso...

Page 26: ...n Remove all oil spills 6 7 Electrocution Risks Avoid use of water steam and solvent varnish jets in the lift area where electric cables are placed and in particular next to the electric panel 6 8 Risks Resulting From Improper Lighting Make sure all areas next to the lift are well and uniformly lit according to local regulations 6 9 Risks Of Breaking Component During Operation Materials and proced...

Page 27: ...to people in close proximity of the machine 6 11 Risks During Vehicle Lifting To avoid overloading and possible breaking the following safety devices have been used A maximum pressure valve placed inside the hydraulic unit to prevent excessive weight A special design of the hydraulic system in case of pipeline failure to prevent sudden lift lowering The maximum pressure valve has been preset by th...

Page 28: ...t according to the effective regulations of the place of installation All areas next to the lift must be well and uniformly lit 7 3 Installation Foundation The lift must be placed on a 425 concrete floor with FEB 215 K reinforcement 15cm thick at least and in conformity with local regulations If a floor covering with the above mentioned requirements is not available a foundation plate is needed or...

Page 29: ...embly Transport each platform lifting system to the location or the recessed pit using hoisting device with a load capacity of 1 6 tons at least To prevent the platform from dropping during transport it should be lifted according to its center of gravity Place the control unit in the position provided for the control unit can be place in either right side or left side Figure 15 Foundation Pit Plan...

Page 30: ...t Following to the Figure 16 route hydraulic lines referring to the letters shown on them through the pipe in the prepared foundation Connect hydraulic hoses to the fittings Tighten thoroughly When routing the hydraulic hoses make sure that the hose is clear of any moving part make sure to keep the hoses and fittings clean from dust Failure to do so may result in hydraulic line failure which may r...

Page 31: ...lubricator and regulator For the connection of the pneumatic lines proceed as follow Connect the pneumatic lines pre assembled on the runways to the control unit referring to the Figure 17 Connect the pneumatic system of the lift to the pneumatic supply at site Check the pneumatic control operations for proper performance When routing the pneumatic line make sure that the tube is clear of any movi...

Page 32: ... the lift is grounded 7 8 Feeding Oil And Bleeding Runways Do not install the top limit switch before bleeding the hydraulic line During this procedure DO NOT attempt to raise lift with any load 7 8 1 Start Double check all nuts bolts etc for tightness Even the pre installed components Make sure the electrical system feeding voltage is equal to that specified in the nameplate on the motor Make sur...

Page 33: ...ned Be sure ADJ WORK selector is into the position WORK Press the lifting button the runway P1 the master runway the left side from the view toward the vehicle head will be raised only Keep pressing the lifting button to raise the runway P1 until it reaches the maximum height Press the lowering button to lower the runway P1 completely Raise the runway P1 again until it reaches the maximum height S...

Page 34: ...e maximum height Keep pressing the lowering button to lower the jack P2 completely Raise the jack P2 again until it reaches the maximum height Set ADJ WORK switch into the position ADJ Turn on the leveling cutoff cock 2 Press the lifting button to raise the jack P1 the slave jack on the runway P1 until it reaches the maximum height Keep pressing the lowering button to lower the jack P1 completely ...

Page 35: ...e an alignment of motor vehicle two runways should be perfectly leveled and be in the same height when resting on safeties For the proper adjustment of leveling accuracy proceed as follows Raise the runways without the vehicle up to a height of about 3 feet normal height for wheel alignment Make sure two runways are in the same position when resting the safeties Using the bases as guide drill each...

Page 36: ...22 With the shims and the supplied anchor bolts in place tighten by securing the nuts 7 10 Installation Of Limit Switches Ref Fig 23 Only skilled personnel must be allowed to carry out this operation An improper adjustment of limit switches could cause damages to the lift objects and people 7 10 1 Max Height Limit Switch Place the lift at a height of 85 inches Mount the switch 1 on the bracket Rai...

Page 37: ...adjust it by unloosing the switch lever and changing its position Tighten the screw after adjustment Fix the switch cover with the supplied screws 7 11 Installation Of The Rear Beam Install the 2 rolling jacks on the runways Make all air connections to the rolling jacks Install the rear cross beam ref Fig 22 The rear beam must be installed on the lift after bleeding procedure The rear beam must be...

Page 38: ...hored and bolts tightened The safety locks for proper operation Proper oil level in the tank No leakage and blow by in hydraulic line Cylinder for proper operation The level of the platforms and jacks The lift for reaching its maximum height The maximum height limit switch operates properly The safety limit switch operates properly The beeper during final travel 7 13 Checking With Load Carry out t...

Page 39: ...made to work on or near the vehicle and two platforms MUST be in equal height from the floor when resting on the safeties Never leave the lift in an elevated position unless the safeties are engaged If an anchor bolt becomes loose or any component of the lift is found to be defective DO NOT USE THE LIFT until repairs are made Do not permit the electric control unit to get wet 8 1 Controls Figure 2...

Page 40: ...en lights it shows that the hydraulic power unit is working When lights it shows that the runways are being operated When lights it shows that the wheel free jacks are being operated When lights it shows that the lift is in bleeding ADJ process shows the safety release time which is preset by the manufacturer if no special request When lights it shows that the play detector is working if it is ord...

Page 41: ...ed at first the lift takes 1 2 seconds to clear off the safety and then descends to the safety height When pressed with the lift at the safety height the lift is lowered to the ground A beep sound is heard during the last travel Be sure the safety area is free from people and objects during the final travel ADJ WORK SELECTOR 8 Position WORK the lift can be for the normal operation Position ADJ the...

Page 42: ...ays will take seconds to release the safeties and then begins to descend lower under its weight and the load lifted Keep pressing the lowering button until the runways are lowered to the safety height Press the final lowering button until the runways are lowered completely A beep sound is heard during the last travel 8 4 Raising The Wheel Free Jacks Place the rubber blocks under the picking point ...

Page 43: ... could be possible that the runway P2 the slave runway is lower than the runway P1 the master runway In this case level the runways following these instructions Raise the runways at approximate 12 Set ADJ WORK selector into the position ADJ Turn on the leveling cutoff cock 1 ref Fig 19 Feather pushing the lifting button or the lowering button if necessary to adjust the height of the runway P2 Turn...

Page 44: ...sing the emergency button Unloosen the emergency screw 2 of the lower solenoid valve by turning it anticlockwise Tightening or loosening the screw can reduce or increase the lowering speed Keep pushing the slider 3 of the solenoid valve using a proper pin until the runways are lowered completely Re tighten the emergency screw 2 by turning it clockwise after the runways are lowered When a mechanica...

Page 45: ...oid air valve for wheel free jacks keep pressing the emergency button Loosen the emergency screw 2 of the lower solenoid valve by turning it anticlockwise and in the meantime keep pushing the slider 4 until the jacks are lowered completely Tightening or loosening the screw can reduce or increase the lowering speed Keep pushing the slider 4 of the solenoid valve using a proper pin until the jack be...

Page 46: ...an be controlled by change of the foot pressing force on the pedal AIR HOSE FITTING 4 It is to be connected with the air hose to the compressed air FLUID PORT 5 It is to be connected with the hydraulic hose from the pump to the jack beam cylinder 8 8 1 To Raise The Jack Beam Never raise the jack beam over high than the rated height The manufacturer will not be responsible for the damage because of...

Page 47: ...n the safety lever Lower the jack beam by depressing the lowering pedal on the pump to engage the safety Check to make sure the mechanical safety is engaged before entering the work area 8 8 3 To Lower The Jack Beam Be sure the under jack is free of any objects Raise the jack beam a little bit by depressing the lifting pedal Release the mechanical safety by turning up the safety lever Depressing t...

Page 48: ...supplied by the dealer to carry out maintenance Functional drawing of the electric and hydraulic equipment Exploded views with all data necessary for spare parts ordering List of possible faults and relevant solutions Before carrying out any maintenance or repair on the lift disconnect the power supply padlock the general switch and keep the key in a safe place to prevent unauthorized persons from...

Page 49: ...tening Hydraulic pump verify that no noise changes take place in the pump when running and check fixing bolts for proper tightening Safety system check safety devices for proper operation Every 6 months Oil check oil for contamination or aging Contaminated oil is the main reason for failure of valves and shorter life of gears pumps Every 12 months General check verify that all components and mecha...

Page 50: ... relevant connection for proper operation Replace if needed The lift does not raise when the UP button is pressed The motor direction of rotation is not correct Interchange the phases on the main switch The oil in the hydraulic unit is not sufficient Add some hydraulic oil The UP button is faulty Check UP button and connection for proper operation Replace if needed The lowering solenoid valve does...

Page 51: ...ot discharge Verify if it is powered and check the magneto for damages replace if disconnected or burnt The lowering solenoid valve is not operating Verify if it is powered and check the magneto for damages replace if disconnected or burnt The DOWN button is faulty Check the DOWN button and connection for proper operation Replace if needed The lift does not stop at the safety height The safety hei...

Page 52: ...ing capacity is not sufficient The oil in the tank is not enough Fill oil in the tank The pump is faulty Check the pump and replace if necessary The maximum pressure valve is not adjusted correctly Adjust correctly The lift does not lift or lower smoothly Leakages or presences of air into hydraulic circuit Bleed the hydraulic system The motor does not stop when reaching it maximum height The maxim...

Page 53: ...s List Item Part Num Description Qty 1 825DL1 100000 Runway P1 1 2 825DL1 200000 Runway P2 1 3 0206036 Screw M6X8 GB T818 1 4 8240D03000 Control unit 1 5 0206013 Screw M4X12 GB T818 1 6 0206017 Screw M4X25 GB T818 1 7 0505018 Safety position limit switch 8108 1 ...

Page 54: ...17 0201085 Screw M14X25 GB T5781 4 18 8200TY 800002 Turntable recess cover 2 19 0606033 Rubber pad 115X100X55 4 20 0606032 Rubber pad 180X100X50 4 21 8240TXKL 4G Rear beam 1 22 0204008 Self locking nut M16 GB T889 1 8 23 8200B6 800012 Ramp pin 4 24 8200TX 007100 Short ramp 4 25 0201130 Screw M16X40 GB T5783 12 26 0208011 Washer D 16 GB T93 12 27 0205020 Washer D 16 GB T97 1 12 28 J07Q Jacking beam...

Page 55: ...y 1 824 110000G Base 1 2 824 100003 Lower shaft 2 3 0209025 Screw M8X12 GB T79 8 4 0210018 Self lubricated bush 3055 2 5 8250 02 01 17 Cylinder lower shaft 1 6 8250 120 00 Master hydraulic cylinder 1 7 8250 06 03 Lower safety rack 1 8 0511228 Screw M8X10 2 9 0306010 Air locking cylinder 32X23 2 ...

Page 56: ...ew M6X10 GB T78 2 23 824 150000G Wheel free jack assembly 1 24 8250 04 02 08 Jack lower shaft 2 25 0210013 Self lubricated bush 3024 2 26 8250 06 01 Cylinder lower shaft 1 27 0212022 Seeger D 35 GB T894 1 4 28 0210028 Self lubricated bush 3560 6 29 8250 07 01 Cylinder upper shaft 1 30 8250 07 02 Jack upper safety rack 1 31 0205008 Washer D 8 GB T97 1 2 32 8250 07 06 Jack lower safety rack 1 33 825...

Page 57: ...eeger D 32 GB T894 1 2 55 0309027 O ring 38X3 1 2 56 0309012 O ring 120X3 1 1 57 0309040 O ring 75X5 7 1 58 0305006 Guide ring 67X25X2 5 1 59 0310019 Seal 67X77X6 1 60 0311013 Scraper 67X75X5 1 61 GJ350 120A 2 Cylinder guiding cover 1 62 0312007 Gasket 120X95X22 4 1 63 8250 80 40 PI jack cylinder liner 1 64 ZJJ40 02D Piston 1 65 ZJJ40 04D Cylinder shaft 1 66 ZJJ40 05D Cylinder guiding cover 1 67 8...

Page 58: ...on Qty 1 824 111000 Front base 1 2 ZJJ3 0103 U connection rod 2 3 824 112000 Rear base 1 4 824 110001 Wheel guide 2 5 0204032 Nut M16 GB T6172 1 4 6 0207022 Screw M10X20 GB T819 1 4 7 0201180 Screw M16X85 GB T5780 4 8 0201103 Screw M16X50 GB T5781 10 9 0203025 Nut M16 GB T6170 10 ...

Page 59: ...50 000812 Turntable recess base plate 1 3 0207036 Screw M8X20 GB T70 3 8 4 8240B4 03150A Spacer 2 5 8240B4 031501 Movable spacer 2 6 8240C4 031501 Movable spacer 3 7 0202032 Screw M6X16 GB T70 1 2 8 825D 145000 Slipping plate assembly 1 9 825D 000001 Spacer 1 10 825D 140100 Spacer 1 11 0205013 Washer D 12 GB T97 1 10 12 0201074 Screw M12X30 GB T5781 10 ...

Page 60: ...art Num Description Qty 13 824 140006 Upper wheel guide 2 14 0209028 Screw M10X16 GB T79 8 15 0205008 Washer D 8 GB T97 1 12 16 0206037 Screw M8X25 GB T70 2 6 17 0202040 Screw M8X16 GB T70 1 6 18 824 140007 Guide fastening plate 2 ...

Page 61: ...m Description Qty 1 825D 145100 Base plate 1 2 J63A332000 Roller gasket 8 3 0206032 Screw M6X16 GB T818 16 4 825D 142001 Slipping plate 1 5 824B 142200 Stop pin 2 6 0207036 Screw M8X20 GB T70 3 2 7 0203004 Nut M6 GB52 16 8 XSZ 6 1 Spring 8 9 824EH000382 Spring cradle 2 10 824B 142003 Bolt GB T905 2 ...

Page 62: ...t Num Description Qty 1 824 05 00 Jack table 1 2 824 05 9 Table extension 1 3 0202024 Screw M6X12 GB T70 1 2 4 8250 04 02 08 Upper shaft 2 5 0210013 Self lubricated bush 3024 2 6 0209025 Screw M8X12 GB T79 2 7 824 152000 Outer scissor arm 1 8 0204060 Self locking nut M25X1 5 2 9 824 04 01 08 Middle shaft 2 ...

Page 63: ...0 04 02 02 Lower wheel 2 12 0210016 Self lubricated bush 3040 2 13 GJ300 400009 Shim 2 4 14 0210017 Self lubricated bush 3050 4 15 ZJJ3 04 01 09A Spacer 2 16 0209002 Screw M6X10 GB T79 2 17 0210057 Self lubricated bush 3035 2 18 8250 04 01 02 Upper wheel 2 19 8250 04 01 01 Upper wheel shaft 2 ...

Page 64: ...ty 1 824 110000G Base 1 2 824 100003 Lower shaft 2 3 0209025 Screw M8X12 GB T79 8 4 0210018 Self lubricated bush 3055 2 5 8250 02 01 17 Cylinder lower shaft 1 6 8250 100 00 Slave hydraulic cylinder 1 7 8250 06 04 Lower safety rack 1 8 0511228 Screw M8X10 2 9 0306010 Air locking cylinder 32X23 2 ...

Page 65: ...ew M6X10 GB T78 2 23 824 150000G Wheel free jack assembly 1 24 8250 04 02 08 Jack lower shaft 2 25 0210013 Self lubricated bush 3024 2 26 8250 06 01 Cylinder lower shaft 1 27 0212022 Seeger D 35 GB T894 1 4 28 0210028 Self lubricated bush 3560 6 29 8250 07 01 Cylinder upper shaft 1 30 8250 07 02 Jack upper safety rack 1 31 0205008 Washer D 8 GB T97 1 2 32 8250 07 03 Jack lower safety rack 1 33 825...

Page 66: ...shaft 1 52 GJ350 100B 5 Piston 1 53 GJ350 100B 2 Cylinder guiding cover 1 54 8250 120 06 Shaft support 1 55 0212007 Seeger D 32 GB T894 1 2 56 0312003 Gasket 100X75X22 4 1 57 0309027 O ring 38X3 1 2 58 0305006 Guide ring 50X25X2 5 2 59 0311010 Scraper50X58X5 2 60 0306087 Silencer 1 8 1 61 8250 95 30 P2 jack cylinder liner 1 62 ZJJ40 02B Piston 1 63 ZJJ40 04C Cylinder shaft 1 64 ZJJ40 05C Cylinder ...

Page 67: ... base plate 1 3 0207036 Screw M8X20 GB T70 3 8 4 8240B4 03150A Spacer 2 5 8240B4 031501 Movable spacer 2 6 8240C4 031501 Movable spacer 3 7 825D 245000 Slipping plate assembly 1 8 825D 000001 Spacer 1 9 825D 140100 Spacer 1 10 0202032 Screw M6X16 GB T70 1 2 11 0205013 Washer D 12 GB T97 1 10 12 0201074 Screw M12X30 GB T5781 10 13 824 140006 Upper wheel guide 2 ...

Page 68: ...68 12AWFSL Item Part Num Description Qty 14 0209028 Screw M10X16 GB T79 8 15 0205008 Washer D 8 GB T97 1 12 16 0206037 Screw M8X25 GB T70 2 6 17 0202040 Screw M8X16 GB T70 1 6 18 824 140007 Guide fastening plate 2 ...

Page 69: ...Num Description Qty 1 825D 145100 Base plate 1 2 J63A332000 Roller gasket 8 3 0206032 Screw M6X16 GB T818 16 4 825D 242001 Slipping plate 1 5 0207036 Screw M8X20 GB T70 3 2 6 824B 142200 Stop pin 2 7 0203004 Nut M6 GB52 16 8 XSZ 6 1 Spring 8 9 824EH000382 Spring cradle 2 10 824B 142003 Bolt GB T905 2 ...

Page 70: ...y 1 J04A030002 Top cover 1 2 0206059 Screw M4X8 6 3 0508330 Guide DZ47 L 80mm 1 4 0508330 Guide DZ47 L 45mm 1 5 0507349 CPU board 101 2 1 6 0504016 Fuse 1A 5X20 3 7 0204077 Screw M3X12 2 8 0206058 Screw M5X10 6 9 0510380 Ground decal 2 10 0206019 Screw M4X6 GB T818 10 11 0508017 Cable relief GM 2314 8 ...

Page 71: ...06071 Screw M3X60 GB T818 2 26 3002002009 Cable holder 1 27 0508302 Holder HDB 16A 4 28 3054502200 Support 1 29 0205002 Washer D 4 GB T97 1 2 30 0208002 Washer D 4 GB T93 2 31 0206023 Screw M4X8 GB T818 2 32 0510182 Decal 1 33a 0501066 Breaker DZ47 63 3P D16A For 400V 380V 3Ph 1 33b 0501074 Breaker DZ47 63 2P D32A For 230V 220V 1Ph 1 34 0501001 AC contactor CJX2 1210 220V 1 35 3054503904 Back cove...

Page 72: ...Parts List 72 12AWFSL Item Part Num Description Qty 44 3032084008 Rubber pad 4 45 3002005001 Support 2 46 BZ W4K1Y Hydraulic power unit 1 ...

Page 73: ... Parts List Item Part Num Description Qty 1 BZ ZB W4 Manifold 1 2 BZ W YK1 Interface block 1 3 BZ DJ 1B Motor flange 1 4 BZ ZT24 Motor joint 1 5 BZ BJ25 Pump joint 1 6 BZ G18X110 Oil suction pipe 1 7 BZ G14X200 Oil return pipe 1 8 BZ SD 01 Manifold plug 1 9 HK2 0200 Oil tank 1 ...

Page 74: ... 4 2 22 0303057 Copper washer 16X20 1 23 0305010 Oil filter 3 8 1 24 0305026 Oil level plug 3 8 1 25 0305018 Tank plug 3 8 1 26 0303002 90º union 1 4 2 27 0303063 Union 1 4 2 28 0303060 Union 1 4 2 29 0202052 Screw M8X85 GB T70 1 2 30 0306097 Rilsan hose 8X5 L 190 1 31 0309054 O ring 17 0X2 0 1 32 0309019 O ring 18X2 4Optional1 1 33 0213032 Screw M6X160 GB T901 4 34 0205006 Washer D 6 GB T97 1 8 3...

Page 75: ... 2 0202020 Screw M5X8 GB T70 1 2 3 J07K220000 Lifting arm 2 4 0212004 Seeger D 25 9 5 HJ RG 10 4 Shaft 1 6 J07K210000 Beam 1 7 0206031 Screw M6X10 GB T818 2 8 0215021 Greaser 8X1 1 9 HJ 63 0 Jack hydraulic cylinder unit 1 10 0211003 Seeger D 19 4 11 0210009 Bush SF 1 2525 4 12 HJ RG 19 Cylinder upper shaft 1 13 0202045 Screw 8X20 GB T70 1 4 ...

Page 76: ...07K400000 Inner scissor arm 1 28 J07K300000 Outer scissor arm 1 29 0215016 Handle knob M8X25 1 30 HJ RG 08 0 Safety release handle 1 31 HJ SB 19 3 Spring 1 32 0215038 Steel ball D 8 1 33 0209010 Screw M6X10 GB T78 1 34 HJ RG 09 0 Safety hook 1 35 HJ RG 10 1 Shaft 1 36 0210066 Bush SF 1 2512F 4 37 HJ RG 10 2 Central shaft 1 38 0301052 Air hydraulic pedal pump 800CC 1 39 0206001 Screw M8X12 GB T818 ...

Page 77: ... ring 30x10x2 5 1 53 0311005 Scraper 30X38X5 6 5 1 54 HJ 75 4 Cylinder shaft 1 55 0309091 O ring 45X2 65 2 56 Z23A313002 Outer threaded bush 2 57 0212034 Seeger D 42 2 58 Z23A313001 Inner threaded bush 2 59 0212035 Seeger D 32 2 60 Z23A313100 Pad support 2 61 Z23A313202 Rubber pad 2 62 0202032 Screw M6X16 GB T70 1 2 63 Z23A601200 Adaptor extension H80 For special request 2 64 Z23A601300 Adaptor ex...

Page 78: ...ulic cylinder 1 3 8250 100 00 Slave hydraulic cylinder 1 4 8250 00C Jack master hydraulic cylinder 1 5 8250 00D Jack slave hydraulic cylinder 1 6 ZW5430 Hydraulic hose 1 4 L 5430 1 7 ZZ3600 Hydraulic hose 1 4 L 3600 2 8 ZW3700 Hydraulic hose 1 4 L 3700 1 9 ZZ1800 Hydraulic hose 1 4 L 1800 1 10 ZZ1400 Hydraulic hose 1 4 L 1400 1 11 ZZ5350 Hydraulic hose 1 4 L 5350 2 ...

Page 79: ...P 2 19 0303003 90 degree union 1BT9 04SP Y 2 20 0306067 Union Φ10 ZG1 4 1 21 0306109 PU hose Φ10XΦ6 5X4900C 1 22 HJ 63 0 Jack hydraulic cylinder 1 23 0301052 Air hydraulic pedal pump 800CC 1 24 ZJ380 PU hydraulic hose L 380 1 25 ZJ700 Hydraulic hose L 700 1 26 BZ 720B 0401 Bolt 1 27 BZ GZ 002 Screw 1 28 0303065 Union 1B 04 1 29 0303027 Bolt 720B 04 1 30 0313001 Washer BS A13 70 6 31 0305001 Plug Z...

Page 80: ...0306177 Solenoid air valve G1 4 3V210 08 220V 2 2 0306010 Air safety release cylinder 32X23 4 3 0306086 Silencer 1 4 2 4 0306002 Y quick union 8 1 5 0306158 Y quick union 6 1 6 0306025 Tee quick union 6 2 7 0306041 Quick union 6 2 8 0306032 90 degree quick union 8 1 4 2 9 0306047 90 degree quick union 6 1 4 2 ...

Page 81: ...4 L 5200 1 19 0306095 Rilsan hose 6X4 L 600 1 20 0306095 Rilsan hose 6X4 L 300 1 21 0306043 Quick union 6 1 4 Optional 1 22 0306095 Rilsan hose 6X4 L 850 Optional 1 23 0306121 90 degree quick union 6 Optional 1 24 0306022 Tee quick union 8 Optional 1 25 0306101 Spiral rilsan hose 6X4 L 4000 Optional 1 26 0306082 Rotation 90 degree union 6 1 4 Optional 1 27 0306192 Switching valve VMS 114 Optional ...

Page 82: ...misuse negligence carelessness of operation or normal wear and tear In addition this warranty does not cover equipment when repairs or alterations have been made or attempted to the Manufacturer s products THIS WARRANTY IS EXCLUSIVE AND IS LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR ANY IMPLIED WARRANTY OF FITNESS FROM A PARTICULAR PURPOSE...

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