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Atlas Equipment PV-15PX Manual Download Page 40

Trouble Shooting 

41

PV-15PX

Trouble Shooting

TROUBLE

CAUSE

REMEDY

Motor does 

not run

1. Button does not work

2. Wiring connections are not in good 

condition

3. Motor burned out

4. Height limit switch is damaged

5. AC contactor burned out

1. Replace button

2. Repair all wiring 

connections

3. Repair or replace motor

4. Replace the limit switch

5. Replace AC contactor

Motor runs 

but the lift 

is not raised

1. Motor runs in reverse rotation

2. Gear pump out of operation 

3. Release valve is damaged

4. Relief valve or check valve is 

damaged

5. Low oil level

1. Reverse the two power 

wire

2. Repair or replace 

3. Repair or replace 

4. Repair or replace

5. Fill tank

Lift does not 

stay up

1. Release valve is stuck open

2. Relief valve or check valve leakage

3. Cylinder or fi ttings leak

Repair or replace

Lift  raises 

slowly

1. Oil line is jammed

2. Motor running on low voltage

3. Oil mixed with air 

4. Gear pump leaks

5. Overload lifting

1. Clean the oil line 

2. Check electrical system

3. Fill tank

4. Replace pump

5. Check load

Lift can not 

lower

1. Safety locks may be engaged

2. Release valve damaged

3. Safety cable broken

4. Oil system is jammed

1. Release the safeties

2. Repair or replace

3. Replace

4. Clean the oil system

Summary of Contents for PV-15PX

Page 1: ...Read this entire manual before operation begins Record below the following information which is located on the serial number data plate Serial No Model No Date of Installation ...

Page 2: ...ts Specifications 4 Installation Requirement 6 Installation Steps 8 PV 15PX Exploded View 33 Test Run 37 Operation Instructions 39 Maintenance Schedule 40 Trouble Shooting 41 PV 15PX Parts List 42 Warranty 48 ...

Page 3: ...io Dual hydraulic cylinders designed and made on ANSI standards utilizing NOK oil seal in cylinder Self lubricating UHMW Polyethylene sliders and bronze bush Single point safety release with dual safety design Clear floor design provides non obstructed floor use Overhead safety shut off device prevents vehicle damage Standard adjustable heights accommodates variety of ceiling heights Fig 1 ...

Page 4: ...g Capacity Lifting Time Lifting Height Overall Height Overall Width Width Between Columns Minimum Pad Height Motor Clear floor Direct drive 6 8 T 15 000lbs 94S 1872 2101mm 73 3 4 82 3 4 3812 4192 4497mm 150 165 177 3829mm 150 3 4 3137mm 123 1 2 145mm 5 3 4 4 0HP Fig 2 ...

Page 5: ...quirement Tools Required Rotary Hammer Drill 3 4in bit Carpenter s Chalk Hammer Screw Drivers Level Tape Measure 25ft Crescent Wrench 12 Pliers Ratchet Socket 28mm Allen Head Wrench 3mm 5mm 8mm Wrench set mm 10 13 14 15 17 19 24 27 30 Vise Grips Fig 3 ...

Page 6: ...o so may result in lift and or vehicle falling 1 Concrete must have 6 inches minimum and must be totally cured before lift installation 2 Concrete must be in good condition and must have a test strength of 3 000psi minimum 3 Floors must be level with no cracks or holes Fig 4 Power Supply 220 volt single phase 30 amp breaker with minimum of 10 gauge wire ...

Page 7: ... installation location concrete layout space size etc is suitable for lift installation B Use A Carpenter s Chalk Line To Establish Installation Layout Of The Base Plate See Fig 5 Fig 5 C Check The Parts Before Assembly 1 Packaged lift hydraulic power unit and parts box See Fig 6 Fig 6 ...

Page 8: ...lly See Fig 7 Fig 7 3 Remove the top connecting assembly See Fig 8 Fig 8 4 Lift the upper column with a fork lift or hoist Remove the bolts on the upper package stand Remove the upper column and remove the parts in the lower column See Fig 9 Fig 9 Parts Box Top Connecting Assembly Shipment Parts list Nameplate ...

Page 9: ...mn with a fork lift or hoist remove the package stand and take off the lower column Remove the parts in the lower column See Fig 10 Fig 10 6 Set aside the parts and check the parts according to the shipment parts list See Fig 11 Fig 11 Open the package ...

Page 10: ...rton of parts and check the parts according to parts box list See Fig 12 Fig 12 8 Check the parts in the part bag 1 according to parts bag list See Fig 13 9 Check the parts in the parts bag 2 according to parts bag list See Fig 14 Fig 13 Fig 14 ...

Page 11: ...Installation Steps 12 PV 15PX D Install The Hose Brackets And The Safety Release Cable Brackets See Fig 15 Fig 15 Use M6 x 20 Hex Bolts with M6 Nylock Nut M6 Washer ...

Page 12: ...he straight fitting extension and the 90 fitting and then install the cylinders inside of the carriages See Fig 16 Fig 16 Power side column Off side column The direction of fitting Use Teflon tape to seal NPT pipe threads Do not use Teflon tape on JIC hydraulic hose ends ...

Page 13: ...he installation site parallel of each other Position the power side column according to the actual installation site This lift is designed with 2 sectional columns Adjust the height according to your ceiling height 1 When the ceiling height is over 4500mm 177 1 8 connect the outer columns with the lower holes See Fig 17 Fig 17 High setting ...

Page 14: ...Installation Steps 15 PV 15PX 2 When the ceiling height is between 4200mm 165 3 8 to 4500mm 177 1 8 connect the outer columns with the middle holes See Fig 18 Fig 18 Low setting ...

Page 15: ...V 15PX 3 When the ceiling height is less than 4200mm 165 3 8 connect the outer columns with the upper hole For this height setting you will need to purchase the shorter cables part 217063 See Fig 19 Fig 19 Special Low Setting ...

Page 16: ...e overhead top beam See fig 20 21 Spread the columns to approximately 122 5 8 from inside column to inside column Install the overhead top beam 2 Level and plumb the columns and shim where necessary 3 Drill 3 4 holes If the top of the anchor exceeds 2 inches above the floor grade you DO NOT have enough embedment Width between columns 123 1 2 Adjust with the shims 37 101 36 Overall width 150 3 4 Fi...

Page 17: ...he hooks on the top beam hang the top beam on top of the extension columns and connect the top beam to the extension columns with bolts tighten the bolts See Fig 21 Fig 21 Tighten the bolts Use M12 x 30 Hex Bolts with M12 Nylock Nuts and Washers Hook on the extension columns ...

Page 18: ...Installation Steps 19 PV 15PX 2 Assemble overhead top beam tighten the anchor bolts between 60 and 86 foot pounds See Fig 22 Use M12 x 30 Hex Bolts with M12 Nylock Nuts and Washers Tighten Fig 22 ...

Page 19: ...alling The Limit Switch Control Bar And Limit Switch See Fig 23 Fig 23 NC Normal contact 65 Loosen Screw on the Drive Rod for adjustment Tighten the screw after adjustment Adjust Drive Rod on Limit Switch Limit Switch connected with cable ...

Page 20: ...PX J Install Safety Device See Fig 24 Fig 25 145 Spring Fig 24 Power side safety device 145 Spring 120 Spring Use M10 x 20 Hex Head Bolts to secure the pulley bracket Fig 25 Offside safety device Use M10 x 10 Allen Head Set Screw ...

Page 21: ...Installation Steps 22 PV 15PX K Lift The Carriages Up By Hand And Lock Them At The Same Level See Fig 26 Fig 26 ...

Page 22: ...ling height over 4500mm 177 1 8 1 1 Remove the carriages plastic covers The cable passes through from the bottom of the carriages and is pulled out from the opening on the carriages Install the two cable nuts See Fig 27 Fig 27 Tighten Cable connecting direction Cable connecting direction ...

Page 23: ...Installation Steps 24 PV 15PX 1 2 Connecting the cable for high setting See Fig 28 High setting Cable 2 Cable 1 95 96 94 Cable 2 Fig 28 ...

Page 24: ...Installation Steps 25 PV 15PX 2 Low setting cable connection For ceiling heights between 4200mm 165 3 8 to 4500mm 177 1 8 See Fig 29 Low Setting Cable 2 Cable 1 Cable 2 Fig 29 ...

Page 25: ... 26 PV 15PX 3 Special low setting cable connection Suitable for ceiling heights less than 4200mm 165 3 8 See Fig 30 This setting needs the optional short cable Special low setting Cable 2 Cable 1 96 99 94 Cable 2 Fig 30 ...

Page 26: ...Installation Steps 27 PV 15PX M Install Power Unit See Fig 31 Fig 31 Use M8 x 25 Hex Bolts with M8 Nuts Washers ...

Page 27: ...ing and low setting oil hose connection See Fig 32 Limit switch wire Oil hose Oil hose and wire pass through the support bracket Oil hose passes through the wire tube on top beam Oil hose connected with 90 degree fitting Oil hose connected with 90 fitting Fig 32 ...

Page 28: ...ty cable from the off side safety assembly to the power side safety assembly See Fig 33 Fig 33 Safety cable passes through the small pulley bracket Safety cable Install safety cable from offside safety assembly first Safety cable connected with the power side safety assembly ...

Page 29: ...Installation Steps 30 PV 15PX P Install Retainers See Fig 34 Fig 34 Install oil hose retainers using M6 x 8 screws Install retainer to fix the oil hose Car in direction ...

Page 30: ...See Fig 36 Adjust the arm lock in the direction of the arrow See Fig 37 Adjust the moon gear and arm locks so they mesh together then tighten the Allen bolts on the arm locks See Fig 38 Fig 35 Fig 36 Fig 37 Fig 38 Use the 8mm Allen Head Wrench to loose the Allen Bolt Lock the bolts after moon gear and arm lock engage well Moon Gear Arm lock Adjust moon gear and arm lock ...

Page 31: ...ormance use AW32 series hydraulic oil Install Electrical System Connect the power source according to the data plate on the Power Unit 1 Power supply wire Fire wire L is connected with wire 4 of control button 2 Wire 3 of control button is connected with wire 6 of the motor 3 Wire 5 of the motor is connected with Power supply wire Null wire N Fig 39 ...

Page 32: ...PV 15PX Exploded View 33 PV 15PX PV 15PX Exploded View Fig 40 ...

Page 33: ...PV 15PX Exploded View 34 PV 15PX Cylinders Fig 41 ...

Page 34: ...PV 15PX Exploded View 35 PV 15PX ATLAS Manual power unit Fig 42 220V 60HZ Single Phase Fig 42 ...

Page 35: ...PV 15PX Exploded View 36 PV 15PX Illustration Of Hydraulic Valve Fig 43 ...

Page 36: ...le Lift the carriages and lock at the same height pull the safety cable and then release a little and then tighten the cable nuts Make sure the safety locks click at the same time 3 Bleeding the cylinders This hydraulic system is designed to bleed air by loosening the bleeding screw Lift the carriages to about 12 inches and loosen the bleeding plugs Lower the lift until hydraulic fluid seeps from ...

Page 37: ...e lift with a load Run the lift in the low position several times Run the lift to the top completely NOTE If the lift vibrates on the way up with a load lubricate all pulley shafts and wear blocks If the lift vibrates on the way down the cylinders need to be bled Fig 46 Hydraulic System ...

Page 38: ...e ground at the same time 6 Press the UP button until the lift pads contact underside of vehicle Check to make sure vehicle is secure 7 Continue to raise the lift slowly to the desired working height ensuring the balance of vehicle 8 Push lowering handle to lower lift onto the nearest locks The vehicle is ready to repair Note The lift must always be on the safety locks To lower vehicle 1 Keep the ...

Page 39: ...bricate all rollers and pins with 90wt Gear oil or equivalent Note All anchor bolts should take full torque If any of the bolts do not function for any reason DO NOT use the lift until the bolt has been replaced Every six months 1 Make a visual inspection of all moving parts for possible wear interference or damage 2 Check and adjust as necessary equalizer tension of the cables to ensure level lif...

Page 40: ... valve or check valve is damaged 5 Low oil level 1 Reverse the two power wire 2 Repair or replace 3 Repair or replace 4 Repair or replace 5 Fill tank Lift does not stay up 1 Release valve is stuck open 2 Relief valve or check valve leakage 3 Cylinder or fittings leak Repair or replace Lift raises slowly 1 Oil line is jammed 2 Motor running on low voltage 3 Oil mixed with air 4 Gear pump leaks 5 Ov...

Page 41: ... cam lock 1 8 217069 Hex Bolt 34 9 206006 Washer 35 10 206023 Self locking nut 34 11 420018 Self locking nut 8 12 217013 Hex Bolt 8 13 420045 Washer 30 14 61K074 Protective ring 2 15 217015B Right overhead bar right 1 16 217016B Left overhead bar left 1 17 420044 Pin stop 2 18 209149 Washer 4 19 420138 Socket Bolt 4 20 217019 Top pulley 4 21 217020 Bronze bush for pulley 6 22 217021 Small spacer 4...

Page 42: ...09053B Adapter 5 4 36 207045 Anchor bolt 3 4 x 7 12 37 620065 Shim 10 38 217114A Rubber pad assy 4 38A 420138 Socket bolt 4 38B 209134 Rubber Pad 4 38C 680030B Rubber Pad frame 4 39 217036 Bottom pulley 2 40 217037 Bottom pin 2 41 209038 Hex Bolt 6 42 217047B Arm pin 4 43 209039 Lock washer 4 44 209023 Washer 18 45 206049 Moon gear 18 46 217052D Lifting arm 4 46A 217122 Outer lifting arm 4 46B 217...

Page 43: ...17188 Slider block 16 61 217056B Cylinder 2 62 217173 Wire cable 1 63 206025A Foam Cushion 1 64 206129 Limit bar 1 65 201005 Split Pin 2 66 206025C Limit bar link 2 67 206013 Limit switch 1 68 206011 Cup head bolt 2 69 206042 Limit bar bracket 2 70 420026 Lock washer 1 71 206023A Hex Nut 1 72 217005 Plastic ball 1 73 217006 Lock handle 1 74 217007 Large spacer 2 75 217030 Main spring 2 76 217009 M...

Page 44: ...7060A Cylinder pipe 2 92 217061A 90 Fitting 2 93 217191 Retainer 12 94 420029 Cable nut washer 4 95 209066 Cable nut 8 96 217063B Cable with hold 2 97 217064B Safety cable 1 98 217068 Column connecting plate 2 101 201090 Shim 10 102 217195 T fitting 1 103 217502B Parts box 1 For optional short cable See Fig 30 99 217112 Short cable 2 Parts For Hydraulic Cylinder See Fig 41 61 1 209069 O Ring 2 61 ...

Page 45: ...01 1 81400032 Motor 1 201 2 81400159 Protective Ring 1 201 3 81400063 Motor Connecting Shaft 1 201 4 81400031 Valve Body 1 201 5 81400160 Relief Valve 1 201 6 81400161 Lock Washer 4 201 7 81400162 Socket Bolt 4 201 8 81400156 Inlet Pipe 1 201 9 81400163 O Ring 1 201 10 81400164 Filter 1 201 11 81400165 Hex bolt 4 201 12 81400027 Reservoir 1 201 13 81400166 Cross Bolt 2 201 14 81400167 Cover of Cap...

Page 46: ...utton 1 201 20 81400105 Release Valve 1 201 21 81400033 Handle For Release Valve 1 201 22 81400170 Washer 1 201 23 81400171 Hex Nut 1 201 24 81400043 Check Valve 1 201 25 81400133 Gear Pump 1 201 26 81400157 Oil Return Pipe 1 201 27 81400113 Filler Cap 1 ...

Page 47: ...ligence carelessness of operation or normal wear and tear In addition this warranty does not cover equipment when repairs or alterations have been made or attempted to the Manufacturer s products THIS WARRANTY IS EXCLUSIVE AND IS LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR ANY IMPLIED WARRANTY OF FITNESS FROM A PARTICULAR PURPOSE AND ALL S...

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