Atlas Copco QAS 60 Pd Page 16 Instruction Manual Download

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Alternator

Air filter

Coupling

DFO

Drain flexible engine oil

Drain and access hole (in the frame)

DPF

Drain plug fuel

Engine

Fan

FCF

Filler cap fuel

FCO

Filler cap engine oil

FCW

Filler cap coolant

Fuel filter

Battery

Oil filter

OLD

Engine oil level dipstick

Pre fuel filter

Radiator

DPF, DH

Summary of Contents for QAS 60 Pd

Page 1: ...QAS 60 Pd S2A APP Instruction Manual for AC Generators English...

Page 2: ......

Page 3: ...LAS COPCO PORTABLE ENERGY DIVISION www atlascopco com Printed matter N 2954 6280 00 04 2012 QAS 60 Pd Instruction Manual for AC Generators Instruction manual 5 Circuit diagrams 111 Original instructio...

Page 4: ...r s approval in writing Neglecting maintenance or making changes to the setup of the machine can result in major hazards including fire risk While every effort has been made to ensure that the informa...

Page 5: ...ection and maximum length of cables 24 3 3 3 Connecting the load 25 4 Operating instructions 26 4 1 Before starting 26 4 2 Operating and setting Qc1002 26 4 2 1 Starting 26 4 2 2 During operation 27 4...

Page 6: ...illed water 74 5 5 3 5 Periodic battery service 74 5 5 4 Servicing air filter engine 75 5 5 4 1 Main parts 75 5 5 4 2 Recommendation 75 5 5 4 3 Cleaning the dust trap 75 5 5 4 4 Replacing the air filt...

Page 7: ...SMOS 101 9 3 15 COC box 101 9 4 Overview of the mechanical options 102 9 5 Desciption of the mechanical options 102 9 5 1 External fueltank connection with without quick couplings 102 9 5 2 Undercarri...

Page 8: ...mechanical technician is also trained to perform maintenance and repair as described in the instruction manual and is allowed to change settings of the control and safety system A mechanical technicia...

Page 9: ...etc 6 The machinery and equipment shall be kept clean i e as free as possible from oil dust or other deposits 7 To prevent an increase in working temperature inspect and clean heat transfer surfaces...

Page 10: ...ak away cable or safety chain If the unit has no parking brake or jockey wheel immobilize the unit by placing chocks in front of and or behind the wheels When the towbar can be positioned vertically t...

Page 11: ...reasonable levels can cause irritation and disturbance which over a long period of time may cause severe injuries to the nervous system of human beings When the sound pressure level at any point where...

Page 12: ...efore restarting Make sure that all electric connections are securely tightened 24 Avoid overloading the generator The generator is provided with circuit breakers for overload protection When a breake...

Page 13: ...r mix synthetic with mineral oil 14 Protect the engine alternator air intake filter electrical and regulating components etc to prevent moisture ingress e g when steam cleaning 15 When performing any...

Page 14: ...handling batteries e g when checking the charge condition 2 Install a sign prohibiting fire open flame and smoking at the post where batteries are being charged 3 When batteries are being charged an...

Page 15: ...in line to neutral mode and 400 480 V in line to line mode The QAS 60 Pd generator is driven by a fluid cooled diesel engine manufactured by PERKINS An overview of the main parts is given in the diag...

Page 16: ...engine oil DH Drain and access hole in the frame DPF Drain plug fuel E Engine F Fan FCF Filler cap fuel FCO Filler cap engine oil FCW Filler cap coolant FF Fuel filter G1 Battery OF Oil filter OLD Eng...

Page 17: ...become very hot during operation e g engine cooler etc Always make sure that these parts are cooled down before touching them Indicates that the guiding rods may not be used to lift the generator Alwa...

Page 18: ...e of the frame 2 3 7 Drain plugs and filler caps The drain holes for the engine oil the coolant and the plug for the fuel are located and labelled on the frame The fuel drain plugs are located one at...

Page 19: ...be reset by pushing the button H0 Panel light S2 Emergency stop button Push the button to stop the generator in case of an emergency When the button is pressed it must be unlocked before the generato...

Page 20: ...e restarted The emergency stop button can be secured in the locked position with the key to avoid unauthorized use S20 ON OFF switch Position O No voltage is applied to the Qc2002 module the generator...

Page 21: ...Frequency selector switch 50 Hz 60 Hz Allows to choose the frequency of the output voltage 50 Hz or 60 Hz S20 ON OFF switch Position O No voltage is applied to the Qc4002 MkII module the generator wi...

Page 22: ...tton to stop the generator in case of an emergency When the button is pressed it must be unlocked by turning it anti clockwise before the generator can be restarted The emergency stop button can be se...

Page 23: ...cooling air is not recirculated 3 2 2 Outdoor installation Place the generator on a horizontal even and solid floor The generator can operate in a slant position not exceeding 15 in both senses front...

Page 24: ...legislation The type of cable its rated voltage and current carrying capacity are determined by installation conditions stress and ambient temperature For flexible wiring rubber sheathed flexible cor...

Page 25: ...with local regulations for power installations on building sites 3 3 3 2 Protection Check whether frequency voltage and current comply with the ratings of the generator Provide a load cable without ex...

Page 26: ...pped reset if necessary 4 2 Operating and setting Qc1002 4 2 1 Starting To start up the unit locally proceed as follows Switch on the battery switch if applicable Switch off circuit breaker Q1 This is...

Page 27: ...r output terminals keep all loads well balanced If circuit breakers have tripped during operation switch off the load and stop the generator Check and if necessary decrease the load 4 2 3 Stopping To...

Page 28: ...sing the UP and DOWN buttons The scrolling is continuous If a Special status comes up the Status Display is shown If an Alarm comes up the Alarm Display is shown 1 ENTER Is used to select and confirm...

Page 29: ...d again automatically If an Alarm comes up the Alarm Display is shown Controller type and version display This view shows the controller type and the ASW version number Parameter display This view sho...

Page 30: ...ng the Service Timers can be done through the Parameter display Battery Voltage display This view shows the Battery voltage and the running hours Coolant temperature display This view shows the Coolan...

Page 31: ...tronics after half a minute delay The unit can not be started as long as this parameter is switched on Unit Menu This menu is used to select whether tempreature and pressure should appear in C bar or...

Page 32: ...32 This is the described menu flow for changing the unit type Qc 1002 145 Qc1002 145 Parameter Running time Unit type Unit type Unit type 2...

Page 33: ...her with each event the running hours at the time of the event will be stored 4 2 4 6 Remote start operation Installation wirings X25 1 X25 2 to be wired for the remote start switch X25 3 X25 4 to be...

Page 34: ...chine will start automatically when Mains fails See also Genset mode on page 41 for more detailed information on Island and AMF mode The unit will start In cold conditions the unit might not start fro...

Page 35: ...oldown period default 15 sec Put the starter switch S20 in position O OFF to shut down the voltage apply towards the Qc2002 module Lock all doors to avoid unauthorized access 4 3 4 Setting the Qc2002...

Page 36: ...ves running feedback via the W L input via the RPM value at the Canbus or via the AC frequency 4 U F OK Green LED indicates that the voltage frequency is present and OK 5 Generator contactor Green LED...

Page 37: ...ent power of the generator Generator currents Phase voltages of the mains Line voltages of the mains Phase voltages of the generator in Alarm condition scroll through the information using UP and DOWN...

Page 38: ...e alarms and gives access to them An overview is given in Alarm overview on page 83 LOG list display This view shows the alarm memory and gives access to it An overview is given in LOG list on page 45...

Page 39: ...hows the Oil pressure and the running hours See also Parameter list on page 40 for selection between bar and psi Fuel level display This view shows the Fuel level and the running hours kWh counter dis...

Page 40: ...r display This view shows the phase voltages of the generator 4 3 4 4 Parameter list The parameter menu s are pre programmed A password will be asked for when an attempt to change a setting is about t...

Page 41: ...the mains is restored within the defined limits for a defined time the generator will unload before disconnecting and switching back to the Mains The generator will then go into cooldown and stop It...

Page 42: ...age selection Icons is the default factory set language but 6 other languages can be selected English French German Italian Spanish and Cyrillic Russian All information in the Parameter List display i...

Page 43: ...used to set the minimum limit for the mains voltage in of the nominal voltage in AMF Auto M voltage delay This menu is used to set the delay which defines how long the mains voltage has to be back wi...

Page 44: ...y delay Overfrequency setpoint Underfrequency enable Underfrequency failclass Volt Delay 0 1 99 Volt SP 0 450 999 Volt enable Enable enable disable Volt FC warning warning shutdown Volt Delay 0 1 99 V...

Page 45: ...log of the latest 30 events Events are shutdowns service timer 1 2 reset Together with each event the real time of the event will be stored Freq Delay 0 1 99 Freq SP 0 38 70 1 Controller type 2 Event...

Page 46: ...oad and stop the generator Check and if necessary decrease the load 4 4 3 Stopping When in SEMI AUTO mode Press the GB open close button to open the generator breaker Press the STOP button once to sto...

Page 47: ...n the setup menus 8 LOG Displays the LOG SETUP window where you can choose between the Event Alarm and Battery logs The logs are not deleted when the auxiliary supply is switched off 9 BACK Jumps one...

Page 48: ...6 7 8 2 3 4 10 9 7 GB ON LED green light indicates that the generator breaker is closed LED yellow light indicates that the generator breaker has received a command to close on a black BUS but the bre...

Page 49: ...nchronoscope in the first line The V2 view shows some generator measurements In the V1 view the user can scroll up and down to 15 configurable screens showing different measurements of the generator t...

Page 50: ...selection of SP the following view will be visible If the correct password is entered the following view appears Now the user can change the SP of parameter G P 1 This can be done with the scroll but...

Page 51: ...he end user The required password level for each parameter is given in the set point list The following menus can only be reached using the JUMP button 9000 Software version 9020 Service port 911X Use...

Page 52: ...52 4 4 4 3 Changing settings Menu flow The menu flow is similar in the CONTROL SETUP I O SETUP and SYSTEM SETUP For more details on the Setup menu we refer to the Qc4002 MkII User Manual...

Page 53: ...quired mode appears on the display then press SEL to select or BACK to cancel This screen appears when pressing the MODE puhbutton Auto mode In this mode the Qc4002 MkII controls the gen set and the c...

Page 54: ...on a DIN rail We refer to the circuit diagram 9822 0996 18 02 for the correct connections Island operation This application is possible in combination with SEMI AUTO mode or AUTO mode The internal rea...

Page 55: ...o X25 10 X25 11 X25 12 Mains breaker control lines have to be wired to X25 13 X25 14 X25 15 X25 16 These terminals are voltage free contacts The power for the MB has to be supplied by the customer 24...

Page 56: ...le in combination with SEMI AUTO mode or AUTO mode Normally it is used in combination with SEMI AUTO mode in installations with the Mains The internal real time clock timer can only be used in AUTO mo...

Page 57: ...tage free contacts The power for the MB has to be supplied by the customer 24 Vdc 230 Vac max contact rating K11 K12 250 V 16 A The Mains sensing lines L1 L2 L3 N have to be wired to terminals X25 3 X...

Page 58: ...TO mode is selected the PMS operation will NOT function The Qc4002 MkII controllers from the gensets need to be programmed as PMS in AUTO mode When a Qc Mains controller is installed this needs to be...

Page 59: ...s In manual mode the start and stop sequence is determined by the chosen priority between the generators The generator with the lowest priority will start as the latest genset and will stop as first I...

Page 60: ...et X30 Connect the load with the generator Go via the site distribution panel to be installed by the customer to connect the generator s with the load Always connect generator with the load and never...

Page 61: ...Island operation SEMI AUTO mode Local start AUTO mode Remote start AMF operation SEMI AUTO mode AMF operation will not function properly AUTO mode Emergency start Mains Failure Peak shaving SEMI AUTO...

Page 62: ...pco Application type Mode Comments Island operation SEMI AUTO mode Manual paralleling between generators AUTO mode Remote paralleling between generators AMF operation SEMI AUTO mode AMF operation will...

Page 63: ...e combined with AMF Back synchronising enabled disabled parameter channel 7080 Wrong parameter settings can damage the installation brutally 3 To be able to start up in cold conditions parameter 6181...

Page 64: ...enefits of genuine parts save on administration costs and are offered at reduced price compared to the loose components Refer to the parts list for more information on the contents of the service kits...

Page 65: ...sin 8 x x x Check for leaks in engine air oil or fuel system x x x Hoses and clamps Inspect Replace x x x Check electrical system cables for wear x x Check Test glow plugs grid heater x x Check torque...

Page 66: ...service technician x x x Generators in standby application have to be tested on a regular basis At least once a month the engine should run for one hour If possible a high load 30 should be applied so...

Page 67: ...eck tyres for uneven wear x x Check torque of wheel nuts x x x Check coupling head x x x Check height of adjusting facility x x Check towbar handbrake lever spring actuator reversing lever linkage and...

Page 68: ...n a regular basis At least once a month the engine should run for one hour If possible a high load 30 should be applied so that the engine reaches its operating temperature Maintenance schedule Daily...

Page 69: ...tery care 11 See section Measuring the alternator insulation resistance 12 The function of this protection should be tested minimum on every new installation 13 Water in fuel tank can be detected by m...

Page 70: ...ut the requirement of a load bank For more info on this operation please contact your Atlas Copco Service Center 5 3 Alternator maintenance procedures 5 3 1 Measuring the alternator insulation resista...

Page 71: ...Monitoring coolant condition In order to guarantee the lifetime and quality of the product thus to optimise engine protection regular coolant condition analysis is advisable The quality of the product...

Page 72: ...allowed 5 4 3 3 Replacing the coolant Drain Completely drain the entire cooling system Used coolant must be disposed or recycled in accordance with laws and local regulations Flush Flush twice with cl...

Page 73: ...el dirt and water Clean the fuel tank and fix the drain plug and flange handtight Refill the fuel tank with clean fuel Remove any dirt from the coolers with a fibre brush Never use a wire brush or met...

Page 74: ...ging current in Amp 5 5 3 4 Make up distilled water The amount of water evaporating from batteries is largely dependant on the operating conditions i e temperatures number of starts running time betwe...

Page 75: ...To remove dust from the dust trap 2 pinch the dust evacuator 6 several times 5 5 4 4 Replacing the air filter element Release the snap clips 1 and remove the dust trap 2 Clean the trap Remove the ele...

Page 76: ...use in all engines built into Atlas Copco compressors and generators Extensive laboratory and field endurance tests on Atlas Copco equipment have proven PAROIL to match all lubrication demands in vari...

Page 77: ...ra is a synthetic ultra high performance diesel engine oil with a high viscosity index Atlas Copco PAROIL Extra is designed to provide excellent lubrication from start up in temperatures as low as 25...

Page 78: ...guaranteed to 40 C Because PARCOOL EG inhibits corrosion deposit formation is minimized This effectively eliminates the problem of restricted flow through the engine coolant ducts and the radiator min...

Page 79: ...oil The engine does not start or is difficult to start Starter motor turns engine too slowly Fuel tank empty Fault in fuel control solenoid Restriction in a fuel pipe Fault in fuel lift pump Dirty fu...

Page 80: ...atomisers or atomisers of an incorrect type Fault in cold start system Wrong type or grade of fuel used Restricted movement of engine speed control Restriction in exhaust pipe Engine temperature is t...

Page 81: ...gh Restriction in air filter cleaner or induction system Fault in atomisers or atomisers of an incorrect type Fault in cold start system Restriction in exhaust pipe Fan damaged Too much lubricating oi...

Page 82: ...rotection Check frequency voltage regulator Winding failure Check windings High voltage at no load Voltage potentiometer out of setting Reset voltage Failed regulator Substitute regulator Lower than r...

Page 83: ...st LOW OIL PRESSURE HIGH COOLANT TEMPERATURE CHARGING ALTERNATOR LOW FUEL LEVEL GENERATOR OVERVOLTAGE GENERATOR UNDER VOLTAGE GENERATOR OVER FREQUENCY GENERATOR UNDER FREQUENCY SERVICE TIMER 1 SERVICE...

Page 84: ...be displayed for as long as the alarm is active no matter which view is active The flashing red alarm LED will light up The alarm icons will be shown together with an acknowledgement check box Push t...

Page 85: ...85 Menu flow This is the described menu flow for solving alarms Qc1002 v x xx xx Alarm List 1 Alarm s Alarm List 0 Alarm s Alarm List 0 Alarm s OR SOLVE PROBLEM See next page...

Page 86: ...ed airflow Check air inlets outlet Clean radiator Bad connection Check wiring Low battery voltage Battery drained Charge battery Install battery charger depending on situation Charging alternator brok...

Page 87: ...start Warning Trip of GB Block engine start Block GB sequence Trip Stop Block engine start Block GB sequence Shutdown Block engine start Block GB sequence Trip of MB Block MB sequence All alarms can b...

Page 88: ...88 6 4 2 3 Solving alarms Menu flow Qc4002 Qc4002 Qc4002 OR Qc4002 G OK LOG SOLVE PROBLEM See page 86...

Page 89: ...per Volatile Corrosion Inhibitor or another drying agent inside the generator and close the doors Stick sheets of VCI paper with adhesive tape on the bodywork to close off all openings Wrap the genera...

Page 90: ...aterials for recycling in the future is forseen 8 2 Disposal of materials Dispose contaminated substances and material separately according to local applicable environmental legislations Before disman...

Page 91: ...roller circuit Unit Circuit QAS 60 Pd Qc1002 9822 0996 05 QAS 60 Pd Qc2002 9822 0996 06 QAS 60 Pd Qc4002 MkII 9822 0996 18 9 2 Overview of the electrical options The following electrical options are a...

Page 92: ...put voltage clockwise rotation To use the batery charger Provide the X25 connector located at the side of the power cubicle with external power to use the battery charger 9 3 2 Battery switch The batt...

Page 93: ...rt circuit occurs at the load side or when the overcurrent protection 63 A is activated When activated Q4 interrupts the three phases towards X4 It can be activated again after eliminating the problem...

Page 94: ...d Q3 interrupts the three phases towards X3 It can be activated again after eliminating the problem Q4 Circuit breaker for X4 Interrupts the power supply to X4 when a short circuit occurs at the load...

Page 95: ...upts the power supply to X4 when a short circuit occurs at the load side or when the overcurrent protection 63 A is activated When activated Q4 interrupts the three phases towards X4 It can be activat...

Page 96: ...djustment See Electronic speed regulator R12 Voltage adjustment Allows to adjust the output voltage S12 Frequency selector switch 50 Hz 60 Hz Allows to choose the frequency of the output voltage 50 Hz...

Page 97: ...se 152 A is activated It must be reset manually after eliminating the problem Q1 2 Circuit breaker for high voltage low current Interrupts the high voltage power supply towards X1 when a short circuit...

Page 98: ...A and 1 A with time delayed 0 0 5 sec trip N13 has to be reset manually after eliminating the problem reset button marked R It can be overridden by means of the earth leak switch S13 labelled I N but...

Page 99: ...ted in a distribution board If S13 is in position O proper earthing is of the utmost importance for the safety of the user Eliminating any earth fault protection can lead to serious injury or even dea...

Page 100: ...France EDF When the EDF option is installed the unit operates as a standard unit when the neutral and the PE terminals are connected to each other see figure below In this case an earth leakage at the...

Page 101: ...nning the Cosmos module 1 has not been installed correctly Consult the Cosmos manual for a descprition of LED indications For information about COSMOS consult your local Atlas Copco dealer 9 3 15 COC...

Page 102: ...l fueltank and to connect an external fueltank to the unit View outside View inside When using this option make sure to connect the fuel supply line as well as the fuel return line Connections to fuel...

Page 103: ...he initial 50 hours of operation Grease the wheel axle suspension bearings the drawbar to the steering gear shaft and the spindle of the brake handle at least twice a year Use ball bearing grease for...

Page 104: ...60 Hz Rated speed 1500 rpm 1800 rpm Generator service duty PRP PRP Absolute air inlet pressure 100 bar a 100 bar a Relative air humidity 30 30 Air inlet temperature 25 C 25 C Limitations 2 Maximum amb...

Page 105: ...full load 100 11 7 kg h 13 7 kg h Specific fuel consumption at full load 100 0 233 kg kWh 0 245 kg kWh Fuel autonomy at full load with standard tank 16 9 h 14 4 h Fuel autonomy at full load with opti...

Page 106: ...hanical electronic mechanical electronic Governor type optional electronic with TG2 electronic with TG2 Capacity of oil sump initial fill 8 5 l 8 5 l Capacity of cooling system 12 6 l 12 6 l Electrica...

Page 107: ...ircuit breaker 1ph Number of poles optional 3 4 Thermal release It thermal release is higher at 25 C 175 A 187 5 A Magnetic release Im 3 5xIn 3 5xIn Fault current protection Residual current release I...

Page 108: ...2201 mm 5019 x 1665 x 2201 mm Dimensions with undercarriage fixed towbar DIN eye LxWxH 4780 x 1665 x 2201 mm 4780 x 1665 x 2201 mm Weight net mass without undercarriage 1535 kg 1535 kg Weight wet mass...

Page 109: ...ime Power is the maximum power available during a variable power sequence which may be run for an unlimited number of hours per year between stated maintenance intervals and under the stated ambient c...

Page 110: ...WILRIJK BELGIUM 1615 6945 00 YA3 kg kg kg Model Modell Mod le cos phi f N P N P N U N I N Manuf year Baujahr Ann e de fabrication Hz kW V A kVA A B C A Maximum permitted total weight of the vehicle B...

Page 111: ...111 Circuit diagrams...

Page 112: ...x Remote Start Stop switch to A1 17 19 a3 Connect L2 to X25 5 with 230Vd systems Generator Contactor Output 12Vdc max 8Adc1 1 3 5 7 9 11 12 2 6 10 4 8 129 a0 128 a0 17 a2 12 a6 125 a0 126 a0 17 a2 12...

Page 113: ...4 a3 5 a3 15 a3 12 a6 12 a6 17 a2 3 c2 1 j0 12 j6 17 a2 12 a6 12 a6 M 5 a3 12 a6 5 a3 5 a3 5 a3 5 a3 B GND D W 2 a3 2 a3 12 a6 12 a6 1 e2 10 a3 9 a3 11 a3 12 a6 7 a3 1 e2 16 e2 12 j6 1 j0 1 e2 1 c2 3...

Page 114: ...nel light K0 Starter solenoid K1 Preheat relay K5 Starter relay M1 Starter motor M6 Fuel feed pump P1 P3 A meter P4 V meter R2 Excitation resistor 47ohm S2a Emergency stop S2b see Power circuit S4 V m...

Page 115: ...115...

Page 116: ...ee Instruction Manual 9 10 1 2 4 5 6 3 7 8 PE to A1 38 445 a0 444 a0 443 a0 442 b0 441 b6 Sx Remote Start Stop switch 441 a6 442 a0 447 a0 446 a0 124 a6 18 a3 12 a6 to Circ Diagr POWER 142 c8 141 c8 1...

Page 117: ...18 a3 14 a3 12 a6 17 a2 14 a3 5 a3 15 a3 12 a6 17 a2 3 c2 1 j0 12 j6 17 a2 12 a6 12 a6 M 5 a3 12 a6 5 a3 5 a3 5 a3 B GND D W 2 a3 5 a3 2 a3 12 a6 17 a2 12 a6 26 a3 26 a3 1 e2 10 a3 9 a3 11 a3 12 a6 7...

Page 118: ...arter solenoid K1 Preheat relay K5 Starter relay M1 Starter motor M6 Fuel feed pump P1 P3 A meter P4 V meter R2 Excitation resistor 47ohm S2a Emergency stop S2b see Power circuit S4 V meter change ove...

Page 119: ...119...

Page 120: ...27 a3 47 a0 46 a2 to Circ Diagr ENGINE Qc2002 A1 17 to K7 85 70 a3 Cubicle Canopy 12 a6 12 a6 12 a6 5 a3 47 a0 46 a2 12 a6 5 a3 35 a3 37 a3 36 a3 9 white 8 grey 7 purple 6 blue 5 green 4 yellow 3 ora...

Page 121: ...2 b0 X1 L1 L2 L3 N PE L1 x0 L2 x0 L3 x0 N x6 y54 PE Sheet2 a1 L2 Sheet2 a1 L1 Sheet2 a1 L3 Sheet2 a1 N Sheet2 a1 PE O O O O O N EDF O c2 c1 Q1 U 442 b0 442 b0 441 b6 441 b6 R5 Cubicle Canopy S13 g54 P...

Page 122: ...N14 IT relay O Q1 Circuit breaker R5 Coolant heater O R11 Speed adjustment 5K O R12 Voltage adjustment 1K O S2b Emergency stop S2a see Engine circuit S12 50 60 Hz switch O S13 E L R disable switch O T...

Page 123: ...tional Equipment Q6 X3 X6 O Name Grid Mark c3 c1 Circuit Breaker 63A or 125A Q3 Outlet Socket 32A X5 Circuit Breaker 32A Q5 Circuit Breaker 63A Q4 Outlet Socket 63A X4 c7 c5 c4 c7 c6 c5 c9 Circuit Bre...

Page 124: ...Circuit Breaker 63A or 125A Q4 Circuit Breaker 63A Q5 Circuit Breaker 32A Q6 Circuit Breaker 16A X2 Outlet Socket 16A 1ph X3 Outlet Socket 63A or 125A X4 Outlet Socket 63A X5 Outlet Socket 32A X6 Out...

Page 125: ...N1 x6 N1 x6 z54 W5 x0 U y0 V y0 PE T1 U1 U2 V6 U6 T4 T11 T10 V1 W2 W1 T2 T6 T3 V5 U5 V2 T8 T7 T5 T9 W5 T2 T5 T8 T11 T1 T4 T7 T10 T3 T6 T9 T12 T12 W6 Cubicle Alternator Cubicle Alternator S10 See Note...

Page 126: ...8 142 c8 143 c8 142 c8 to Circ Diagr ENGINE Ampere meter s1 s2 SHT 13 12 12 b6 70 a3 Canopy Cubicle 13 b2 71 b3 12 b6 to X9 70 O X9 X9 U1 X9 X9 R5 PE Q1 2 X1 K12 K11 I n N13 S2b X9 S13 F2 F1 N F3 9 wh...

Page 127: ...age relay Q1 1 Circuit breaker 230 Vzz LV Q1 2 Circuit breaker 400 Vy HV R5 Coolant heater O R11 Speed adjustment 5K O R12 Voltage adjustment 1K O S2b Emergency stop S2a see Engine circuit S10 Voltage...

Page 128: ...128...

Page 129: ...t the alternator side Inspection of switch connection required before each start up Note 2 Link N12 1 to N12 2 on gen sets without Electronic Speed Regulation no potentiometer R12 Note 3 Contacts on S...

Page 130: ...6 L1 y0 L2 y0 L3 y0 5co 118 103 5co 118 104 13 a2 4 2 1 Cubicle Alt X11 1 X11 2 X11 3 X11 4 X11 5 X11 7 X11 6 Cubicle Alt Cubicle Canopy S2b U1 R5 9 white 8 grey 7 purple 6 blue 5 green 4 yellow 3 ora...

Page 131: ...tage Q1 2 Circuit breaker 400Vy higher voltage R5 Coolant heater O R11 Speed adjustment 5K O R12 Voltage adjustment 1K O S2b Emergency stop S2a see Engine circuit S10a d Voltage selector switch S13 E...

Page 132: ...132...

Page 133: ...c8 140 c8 141 c8 W1 a0 Cubicle Alternator Cubicle Alternator U1 x0 V1 x0 W1 x0 N1 x6 y54 U1 x0 V1 x0 W1 x0 N1 x6 y54 O 60Hz 50Hz Frequency Selection Voltage Adjustm 28 a3 29 a3 Voltage Adjustm 28 a3 2...

Page 134: ...erator CB opened Reply Mains CB closed Common 12 24 Vdc for 23 27 Alarm Inhibit kWh counter pulse output kVArh counter pulse output Reactive Load Sharing Line Common for 37 39 NC Close Generator CB NC...

Page 135: ...1 12 P1 P2 OFF RESET ON COM PE 6A N1 a6 W1 a0 5 a3 118 a0 12 a6 120 a6 120 a6 118 a0 117 a0 120 a6 12 a6 118 a0 117 a0 12 5 y54 PE y54 PE y54 PE 118 a0 M M M M 133 a3 134 a3 130 a0 132 a0 131 a0 N a6...

Page 136: ...17 a2 12 a6 13 a2 12 a6 5 a3 12 a6 5 a3 454 a0 456 a6 453 a0 446 a6 444 a0 443 a0 455 a0 445 a0 O 12 a6 12 a6 9 18 a3 17 a2 17 a2 14 a3 27 a3 5 a3 O 12 a6 12 a6 K6 X10 X10 X10 X10 X10 X10 X10 X10 X10...

Page 137: ...R5 Coolant heater O Y7 Air inlet shutdown valve F1 6 Fuse 250mA R6 Resistor 120 Ohm speed adj O Optional equipment F10 Fuse 10A DC R7 Resistor 47 Ohm volt adj G1 Battery 12Vdc S2 Emergency stop G2 Ch...

Page 138: ...2L2 2L3 L1 L2 L3 N L1 L2 L3 PC MC 1 3 5 7 2 4 6 8 2 4 6 8 1 3 5 7 6 96 91 2N 2N 92 PE 93 94 95 97 39 97 2L1 2L1 2L2 2L3 PE 96 b0 b0 b0 b54 b0 b6 b6 b6 b54 b6 b0 b0 b0 b0 b0 b0 b0 b0 3N 3L1 3L2 3L3 X3...

Page 139: ...139...

Page 140: ...of the laws of the Member States relating to machinery is in conformity with the relevant Essential Health and Safety Requirements of this directive The machinery complies also with the requirements...

Page 141: ......

Page 142: ...Printed in Belgium 04 2012 2954 6280 00 www atlascopco com...

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