Atlas Copco CP275 Tier II Instruction Manual Download Page 5

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Contents

4812268997.pdf

Speed selecting

...............................................................................................................................37

Operating on a slope

.......................................................................................................................38

Checking the treads on the tires

......................................................................................................39

Variable tire pressure (air-on-the-run) (Option)

.................................................................................39

Ballast box

......................................................................................................................................40

Driving (Ground Pressure)

...............................................................................................................41

Ground pressure

..........................................................................................................................41

Low tire pressure – 380kPa (55 psi)

..............................................................................................42

Normal tire pressure – 510kPa (70 psi)

..........................................................................................43

High tire pressure – 780kPa (110 psi)

............................................................................................43

Interlock/Emergency stop/Parking brake - Check

.............................................................................44

Normal braking

................................................................................................................................44

Emergency braking

.........................................................................................................................45

Switching off

...................................................................................................................................45

Chocking the wheels

.......................................................................................................................45

Master switch

..................................................................................................................................46

Long-term parking

..............................................................................................................................47

Miscellaneous

.....................................................................................................................................

Lifting

.............................................................................................................................................49

Lifting the roller

...........................................................................................................................49

Lifting the roller with jack

.............................................................................................................49

Roller prepare for transport

.............................................................................................................50

Towing the roller

.............................................................................................................................52

Operating instructions - Summary

.......................................................................................................

Preventive maintenance

......................................................................................................................

Maintenance – Lubricants and symbols

...............................................................................................

Maintenance – Maintenance schedules

................................................................................................

Service and maintenance points

......................................................................................................59

General

...........................................................................................................................................60

Every 10 hours of operation (Daily)

..................................................................................................60

Summary of Contents for CP275 Tier II

Page 1: ...nstructions Operating Maintenance Rubber wheel roller CP275 Tier II Diesel ngine Cummins 4BTAA3 9 Serial number 10000508x0C002027 Translation of original instruction 4812268997 pdf Reservation for cha...

Page 2: ......

Page 3: ...tructions 11 Special instructions 11 Standard lubricants and other recommended oil and fluids 11 High ambient temperatures above 40 C 104 F 11 Lower ambient temperature Freeze risk 11 Temperatures 11...

Page 4: ...panel and controls 27 Locations control cab 28 Function description of instruments and controls in the cab 29 Using the cab controls 30 Defroster 30 Heat 30 AC 30 Electrical system 31 Fuse 32 Cab fus...

Page 5: ...43 Interlock Emergency stop Parking brake Check 44 Normal braking 44 Emergency braking 45 Switching off 45 Chocking the wheels 45 Master switch 46 Long term parking 47 Miscellaneous 49 Lifting 49 Lif...

Page 6: ...t level Check 66 Fuel tank Refueling 67 Wheel scrapers Control 68 Removing the scrapers 68 Water tank std Filling 69 Brake fluid level Check 69 Sprinkler system 70 Cleaning of sprinkler nozzle 70 Spri...

Page 7: ...ondition 85 Driven chain maintenance 86 Driving gear Check oil level 87 Maintenance 500h 89 Hydraulic reservoir Check 89 Maintenance 1000h 91 Air cleaner Changing 91 Fuel tank Cleaning 92 Watering sys...

Page 8: ...r oil Replacement 102 Hydraulic oil change 2000 hours or 1 year 102 Drive chain Adjustment 103 Additional instruction 105 Oil spray system Optional 105 Spray volume Adjustment 106 Maintenance Oil spra...

Page 9: ...o its weight it is also suitable for soil compaction The attachment or installation of additional devices which are used to intervene in the function of the machine or with which its function are supp...

Page 10: ...ctions in this manual carefully Always follow the safety instructions Ensure that this manual is always easily accessible Read the entire manual before starting the machine and before carrying out any...

Page 11: ...ing Inspect the entire machine so that any leakages or other faults are detected Check the ground under the machine Leakages are more easily detected on the ground than on the machine itself THINK ENV...

Page 12: ...Introduction 4 4812268997 pdf 2017 05 10...

Page 13: ...be used when the machine is operated on unsafe ground 7 Drive slowly in sharp bends 8 Avoid driving across slopes Drive straight up or straight down the slope 9 Make sure that there are no obstacles...

Page 14: ...been given by Dynapac 17 Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the fluid is cold Refer to the o...

Page 15: ...rmal air pressure and all the tanks are full Always take into consideration that loose ground the steering of the machine different tire pressures the operating speed and that an increase in the cente...

Page 16: ...268997 pdf 2017 05 10 Driving near edges When driving close to edges or holes make sure that at least 1 4 of the outer tires are on the previously compacted material Fig Position of wheels when drivin...

Page 17: ...Work on the refrigerant circuit is only to be carried out by authorized companies The cooling system is pressurized Incorrect handling can result in serious personal injury Do not disconnect or undo t...

Page 18: ...Safety Optional 10 4812268997 pdf 2017 05 10...

Page 19: ...r maximum 50 C 122 F the following recommendations apply The diesel engine can be run at this temperature using normal oil However the following fluids must be used for other components Hydraulic syst...

Page 20: ...of filters Fire fighting If the machine catches fire use an ABC class powder fire extinguisher A BE class carbon dioxide fire extinguisher can also be used Roll Over Protective Structure ROPS ROPS app...

Page 21: ...7 05 10 When fitting batteries always connect the positive cable first Dispose of old batteries in an environmentally friendly way Batteries contain toxic lead Do not use a quick charger for charging...

Page 22: ...battery Turn the ignition and all power consuming equipment off Switch off the engine on the machine which is providing jump start power Jump leads must have 24V First connect the plus terminal 1 on...

Page 23: ...al specifications Noise level The noise levels are measured in accordance with the operational cycle described in GB16710 with operator seat in transport position Guaranteed sound power level LwA 106d...

Page 24: ...Technical specifications 16 4812268997 pdf 2017 05 10 Technical specifications Dimensions Dimensions Dimensions mm in A 4250 167 B 2370 93 H1 3080 121 H2 2430 95 7 K 350 13 8 L 5310 209 R 9000 354...

Page 25: ...uart Air condition system Coolant designation HFC R134 A Coolant weight when full 1350 gram 2 98 lbs Mixed ballast max 11 8tonnes 14 2tonnes The machine can use 4 steel blocks of 4 types of steel bloc...

Page 26: ...del Cummins 4BTAA3 9 C125 Rated power SEA J1995 93kW 125hp Engine speed 2200 rpm Electric system Battery 24V 2x12V 74Ah Alternator 24V 60A Fuses See the Electrical system section fuses Bulbs if mounte...

Page 27: ...8 M10 40 45 56 62 68 76 M12 70 78 98 110 117 131 M14 110 123 156 174 187 208 M16 169 190 240 270 290 320 M20 30 370 470 520 560 620 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M30 1130 12...

Page 28: ...997 pdf 2017 05 10 ROPS bolts Bolt dimensions M22 PN 4812266655 Strength class 10 9 Tightening torque 786 Nm Hydraulic system Opening pressure Mpa Drive system 42 0 Charge system 2 5 Control system 16...

Page 29: ...as the machine plate s PIN serial number Machine plate The machine plate is fixed on the top step on the left side of the operator platform The plate specifies the manufacturer s name and address the...

Page 30: ...heck the machine information Engine plate The engine s type plate is located on the left side of engine under the ejector and is accessible when the hood is opened The type plate is also placed under...

Page 31: ...903459 15 Water tank 4700991657 6 Hoisting plate 4700904870 16 Warning high pressure fluid 4700397286 7 Tire pressure 4700374765 17 Warning starting gas 4700791642 8 Diesel fuel 4700991658 18 Emergenc...

Page 32: ...Warning Rotating engine components Keep your hands at a safe distance from the danger zone 4700903424 Warning Hot surfaces in the engine compartment Keep your hands at a safe distance from the danger...

Page 33: ...ion 25 4812268997 pdf 2017 05 10 4700904165 Warning Toxic gas Read the instruction manual 4700397286 Warning High pressure fluid Make sure to drain the pressure in the accumulators before opening the...

Page 34: ...Machine description 26 4812268997 pdf 2017 05 10...

Page 35: ...ng lights 15 Control indicator Right 16 Tire barometer Optional 17 Oil pressure low alarm lamp 18 Oil filter blockage alarm indicator 19 Engine water thermometer 20 Parking indicator 21 Centralized ai...

Page 36: ...Machine description 28 4812268997 pdf 2017 05 10 Location control cab...

Page 37: ...s the air damper so that fresh air comes into the cab Pressing the bottom closes the damper so that the air recirculates inside the cab 5 Front wiper switch Press to operate the front screen wiper 6 F...

Page 38: ...nd if necessary turn down the heat and fan speed AC NOTE When using AC all the windows must be closed for the system to work efficiently To quickly reduce the temperature in the cab adjust the followi...

Page 39: ...c cover over the switchbox and fuses On the plastic cover there is a 24V socket The roller is equipped with 24 V electrical system and an AC alternator Connect the correct polarities ground to the bat...

Page 40: ...FU4 Power supply ECU FU10 Seat switch High speed switch FU5 Power supply ECU FU11 Warning lighting FU6 Power supply ECU FU12 Backup alarm FU7 Pump neutral position FU13 Water pump FUSE BOX3 FU14 Oil p...

Page 41: ...tch is covered the engine hood must be unlocked driving operation to be able to reach the switch in an emergency Do not run the starter motor for too long max 30 seconds If the engine will not start w...

Page 42: ...the parking brake button 7 is on pressed condition Make sure the emergency stop button is on unpressed condition Make sure the fuel gauge water level gauge have readings oil pressure alarm is on 2 For...

Page 43: ...ure downward to decrease pressure Or check each tire s pressure by using tire pressure gauge Test the brake valve function ensure the normalcy of this function is essential for normal operating the ma...

Page 44: ...in motion Interlock The roller is equipped with Interlock The diesel engine switches off after 7 seconds if the operator rises from the seat when going forwards backwards If the Forward Reverse lever...

Page 45: ...ake sure that the area in front of and behind the roller is clear In below there are some speed recommendation according to different working conditions First gear speed tortoise Used for variety diff...

Page 46: ...sure not to exceed the maximum speed for the roller Selecting low speed increases the efficiency of the engine brake and prolongs the brake life Low speed should always be selected when working and tr...

Page 47: ...in progress with the air pressure control on the roller The pressure is variably by adjusting the keys fig1 on the keypad Pressure adjusting interval is between maximum 780kPa 110psi and minimum 380kP...

Page 48: ...top left cover 1 rear left cover 2 top right cover 3 and the rear right cover 4 The machine can use 12 steel blocks of 6 types of steel blocks as ballast in the lower of the frame Red type blocks are...

Page 49: ...sure gives a smaller contact surface 1 Low tire pressure gives a larger contact surface 2 The total service weight divided by the number of tires give the pressure per wheel See Table The ground conta...

Page 50: ...420 445 18000 2020 357 5 381 406 430 452 5 475 22500 2500 377 5 410 437 5 462 5 487 5 510 27000 3000 405 438 468 496 520 544 30000 3300 418 455 487 5 515 542 565 Fig Low ground pressure larger area L...

Page 51: ...und pressure smaller area Normal tire pressure 510 kPa 70 psi Used for degradation session High tire pressure 780 kPa 110 psi The higher the tire pressure the greater the pressure on the contact surfa...

Page 52: ...zzer goes on and after 7 seconds the engine switches off and the brakes are activated Check the function of the emergency stop by pressing the emergency stop button when the roller is moving slowly fo...

Page 53: ...e to low idle for a few minutes to cool down Switch off all lights and other electrical functions Push in the parking brake switch Turn the ignition switch to the left to the shut off position Fit the...

Page 54: ...aster switch Before leaving the roller for the day switch the master switch 1 to the disconnected position and remove the handle This will prevent battery discharging and will also make it difficult f...

Page 55: ...reat exposed parts with anti rust agent lubricate the machine thoroughly and apply grease to unpainted surfaces Engine Refer to the manufacturer s instructions in the engine manual that is supplied wi...

Page 56: ...uppermost level mark see under the heading Every 10 hours of operation Tires Make sure that tire pressures are at least 380 kPa 55 psi Steering cylinder hinges etc Grease the steering cylinder piston...

Page 57: ...pecified on the hoisting plate 1 Refer also to the Technical specifications Lifting equipment such as chains steel wires straps and lifting hooks must be dimensioned in accordance with the relevant sa...

Page 58: ...forwards Chock the tiers 1 and secure the chocks to the transport vehicle The chock should have an angle of 37 and minimum height of 25 cm 9 9 inches The tiers should be chocked both forwards and back...

Page 59: ...en the cover you could see the propulsion multi function valve 3 turn the bypass nut on up down multi function valve 3 counterclockwise to startup the multi function bypass valve Fluctuate hand pump s...

Page 60: ...x 5 km h 3mph and only towed a short distance max 300 m 1 000ft When towing retrieving a machine the towing device must be connected to both lifting holes in the diagram Pulling forces should act para...

Page 61: ...rse lever gives the required direction of travel Use the accelerator carefully 9 Test the brakes Remember that the braking distance will be longer if the hydraulic fluid is cold 10 Check that the tire...

Page 62: ...Operating instructions summary 54 4812268997 pdf 2017 05 10...

Page 63: ...n arrival before delivery to the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be immediately reported to the transport compan...

Page 64: ...Preventive maintenance 56 4812268997 pdf 2017 05 10...

Page 65: ...ure 0 C 40 C 32 F 104 F Dynapac Gear Oil 300 or equivalent FUEL See engine manual COOLANT GlycoShell or equivalent mixed 50 50 with water Prevents freezing to around 37 C BRAKE CIRCUIT OIL Mobil DOT 3...

Page 66: ...7 05 10 Maintenance symbols Engine oil level Air filter Engine oil filter Battery Hydraulic fluid tank level Sprinkler Hydraulic fluid filter Sprinkler water Lubricating oil Recycling Coolant level Fu...

Page 67: ...wer pivot bearing 2 Oil filter 10 Refueling 18 Upper pivot bearing 3 Fuel filter 11 Scraper 19 Pivot bearing 4 Hydraulic filter 12 Water tank filling 20 Driving axle 5 Hydraulic fluid level 13 Sprinkl...

Page 68: ...he engine manual also apply Every 10 hours of operation Daily Refer to the contents to find the page number of the sections referred to Pos in fig Action Comment Before starting up for the first time...

Page 69: ...aring 18 Lubricate upper pivot bearing Drain air tank Check emergency brake system pressure Every 50 hours of operation Weekly Refer to the contents to find the page number of the sections referred to...

Page 70: ...ng 23 Drive chain maintenance 20 Check the oil level in the rear axle Lubricate the steering chain Check the air conditioner compressor belt Optional Retighten if necessary Every 500 hours of operatio...

Page 71: ...Change fuel pre filter Refer to the engine manual Check engine valve clearance Refer to the engine manual Check the engine belt drive system Refer to the engine manual 4 Change the hydraulic oil filt...

Page 72: ...ge hydraulic oil 10 Drain and clean the fuel tank 12 Drain and clean the water tank Check the condition of the pilot bearing Overhaul the air conditioning Change the coolant 17 Lubricate lower pivot b...

Page 73: ...of carbon monoxide poisoning Diesel engine Check oil level The dipstick is located under the engine hood Take care not to touch any hot parts of the engine or radiator when removing the dipstick Risk...

Page 74: ...n the middle between the operator platform and the engine compartment Refilling takes place from over the black cover between the operator platform and the hood To access the expansion tank you have t...

Page 75: ...ling fuel 1 The filler pipe and tank cap are behind the operator platform on the left side of the frame 2 Refuel the tank every day before starting work or fill the tank at end of work Unscrew the loc...

Page 76: ...ks 2 2 To lower down the scrapers lift the scraper slightly while pressing in the locking hook 1 Fig Tire scrapers 1 Scraper blades 2 Locking hook Removing the scrapers The scrapers can easily be remo...

Page 77: ...k cap 1 Fig Brake fluid container Fill the water tank it holds 650 liters 167 6 gal Only additive A small amount of environment friendly antifreeze Brake fluid level Check Check every day that the flu...

Page 78: ...hat it works Unscrew the tank cap 1 and fill with clean water Do not remover the strainer Fill the water tank it holds 650 liters 167 6 gal Wear protective goggles when working with compressed air Spr...

Page 79: ...luid to run out and run the sprinkler pump for about 10 seconds Freeze protection Freeze protection can also be achieved by connecting a separate container after dividing the hose with water mixed wit...

Page 80: ...same pressure 1 Fig Outer wheels 1 Air valve Recommended pressure See Technical Specifications The figure shows the position of the air valve on the outer tires The figure shows the position of the a...

Page 81: ...aner main filter when the warning lamp on the control panel comes on when the engine is running at maximum speed Release the clips 1 pull off the cover 2 and pull out the main filter 3 Do not remove t...

Page 82: ...re Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are intact Inspect the entire hose system all the way to the engine Backup filter Change Chan...

Page 83: ...same pressure Recommended pressure See Technical Specifications 1 Fig Outer wheels 1 Air valve The figure shows the position of the air valve on the outer tires The figure shows the position of the a...

Page 84: ...he drain plug as soon as uncontaminated fuel runs out 1 Fig Fuel filter 1 Drain plug Place in a suitable container and hand in to environment friendly waste disposal station The air tank could also co...

Page 85: ...s are not visible on the drying filter Make sure the Forward Reverse lever is always in the Neutral position The filter is located on the top of the rear part of the cab roof If bubbles are visible th...

Page 86: ...Maintenance 50h 78 4812268997 pdf 2017 05 10 Air conditioner compressor belt Check Check the condition of compressor belt Retighten if necessary 2 1 Fig 1 Compressor 2 Belt...

Page 87: ...cate nipple 1 on upper pivot bearing and nipples 2 on lower pivot bearing with five pump stokes from hand operated grease gun Use grease as specified in the lubricant specification 2 Fig Pivot bearing...

Page 88: ...Maintenance 50h 80 4812268997 pdf 2017 05 10...

Page 89: ...switch the engine off and make sure the Forward Reverse lever is in the Neutral position Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poiso...

Page 90: ...10 liters 11 qts under the drain plugs Take great care when draining engine oil Wear protective gloves and goggles Release the oil drain plug and open the filler cap allow all the oil to run out into...

Page 91: ...tors on the left side in the engine compartment Unscrew the bottom and drain off any water and then replace the filter unit Replace the filter unit located on the left side in the engine compartment S...

Page 92: ...sed air or washed clean using a high pressure water jet Fig Cooler Take care when using a high pressure water jet Do not hold the nozzle too near the cooler Wear protective goggles when working with c...

Page 93: ...hecking the electrolyte level Explosive gas in formed when the alternator charges the battery When disconnecting the battery always disconnect the negative cable first When connecting the battery alwa...

Page 94: ...on the other side Fig 1 Bolts 2 Covers 3 Dirven chain Don t keep too much residual oil in the bottom of the chain box Water draining from chain bottom cover Unscrew the plug 4 under each chain to dra...

Page 95: ...ntal position Wipe clean the area around the level plug 3 and then undo the plug 3 Fig Level check driving gear 3 Level plug Ensure that the oil level reaches up to the lower edge of the plug hole Rep...

Page 96: ...Maintenance 250h 88 4812268997 pdf 2017 05 10...

Page 97: ...s run indoors Risk of carbon monoxide poisoning Hydraulic reservoir Check Unscrew and make sure that the reservoir cap is not clogged Air must have unobstructed passage through the cap in both directi...

Page 98: ...Maintenance 500h 90 4812268997 pdf 2017 05 10...

Page 99: ...good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Air filter Changing 1 Fig Air cleaner 1 Main filter Replace the air main filter 1 even if it has not bee...

Page 100: ...risk of freezing during the winter pump filter and lines or mix antifreeze in the water There is a drain valve 2 in the area for the pump system on the water tank This can be used to drain both the t...

Page 101: ...leaned Thoroughly clean the filter holder sealing surface Apply a thin coat of fresh hydraulic fluid to the rubber gasket on the new filter Screw the filter on by hand firstly until the filter gasket...

Page 102: ...filter The filter may need to be changed more often if the machine is operated in a dusty environment Wheel gear Oil change Take great care when draining the fluid Wear protective gloves and goggles N...

Page 103: ...as well to evacuate air Oil is filled from the filler well 3 2 Fig Driving gearbox Replenishing oil 2 Filler plug 3 Level plug Fill up with approx 20 l 21 qts of new oil Use transmission oil see lubri...

Page 104: ...Adjust the cams 1 as illustrated moving the brake shoes toward the drum Lift the wheels from the ground Screw the adjusting cams so that the brake shoes move away from the drum Screw the right adjusti...

Page 105: ...drain plug Hydraulic reservoir s drain plug is located on the left front side of the frame under the hydraulic reservoir Open the drain plug to run out oil inside the hydraulic reservoir Place a recep...

Page 106: ...table container and hand in to environment friendly waste disposal station Keep in mind fire risk when handling fuel Watering system Draining 1 Remember that there is a risk of freezing during the win...

Page 107: ...cled Air conditioning Optional Overhaul Regular inspection and maintenance is necessary to ensure satisfactory long term operation Clean all dust from the condenser element 1 using compressed air Blow...

Page 108: ...on the drying filter 1 Park the roller on a level surface chock the wheels and set the Forward Reverse lever in the Neutral position The filter is placed at the top of the rear part of the cab roof I...

Page 109: ...e the hex nut 1 as shown 2 Pull out the hose 3 and release the drain plug 4 for the coolant Allow all the coolant to run out into a container To refit secure the plug 4 as shown and push in the hose S...

Page 110: ...ling time stop filling immediately Use the gear oil outlet to drain gear oil when changing the oil then fill with new gear oil Hydraulic oil change 2000 hours or 1 year 1 Open the air filter cap 1 dra...

Page 111: ...so that the rear wheels can rotate freely Loosen the lock nuts 2 on the adjusting bolt 1 Turn the adjusting bolt 1 while rotating the wheel until the increase in tension slows the wheel down Check the...

Page 112: ...Maintenance 2000h 104 4812268997 pdf 2017 05 10...

Page 113: ...ed easily by through the fixing bolts 2 of the bracket to avoid over spraying beyond tire or missing spray CAUTION The system must keep clean use relatively high solidifying plant oil such as soybean...

Page 114: ...n the tank using plant oil cleanser then wash the tank using normal plant oil Drain the water of the oil tank Spray volume Adjustment Oil spray volume can be adjusted through the valve 1 Tighten to in...

Page 115: ...e on instrument panel it should be in 380kPa 780kPa fig1 Check the air valve status In general the air valves are closed when the roller is shipped out from factory So if use the air on the run system...

Page 116: ...is air discharging The neutral position is off Fig 7 Fig 8 Before operating the system make sure the air pressure is normal and all the air valves are opened Usually keep the nine tire s pressure as t...

Page 117: ...12268997 pdf 2017 05 10 Every 3 months 250 hours Check the air pipes of the system Check the air valve Long term parking When long term parking more than one week please to close the air valve avoid l...

Page 118: ...Additional instruction 110 4812268997 pdf 2017 05 10...

Page 119: ...n withdraw from service scrapped The materials must be sorted correctly according to metal plastic electronic scrap various operating substances etc Any oil greasy parts hydraulic hoses lube pipes etc...

Page 120: ...Dynapac China Compaction Paving Equipment Co Ltd Atlas Copco Construction Technique Product Company China No 38 QuanWang Road WuQing High Tech Industrial Park 301700 Tianjin China www atlascopco com...

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