ASTEC Peterson 6700B Operators Safety Manual Download Page 4

Page: 4 / 152

O N T E N T S

6 7 0 0 B G

R I N D E R

P E R A T O R

A F E T Y

A N U A L

8 1 7 8 5 C

Removing Jammed Material . . . . . . . . . . . . . 41

Stored Energy Hazards. . . . . . . . . . . . . . . . . . 41

Flying Debris . . . . . . . . . . . . . . . . . . . . . . 42

Sudden Roll Movement . . . . . . . . . . . . . . 42

Crushing Hazard . . . . . . . . . . . . . . . . . . . . 42

Precautions for Operating the Grinder . . . 43

Precautions for Maintaining and Inspecting
the Grinder . . . . . . . . . . . . . . . . . . . . . . . . 43

Lowering or Raising the Tailgate . . . . . . . 44

Entering the Rotor Discharge Area. . . . . . 45

Inspecting the Grates . . . . . . . . . . . . . . . . 45

Sudden Upward Movement . . . . . . . . . . . 46

Crushing Hazard . . . . . . . . . . . . . . . . . . . . 46

Feed Chain Hazards . . . . . . . . . . . . . . . . . 47

Discharge Conveyor Hazards . . . . . . . . . . 48

Falling Objects Hazard. . . . . . . . . . . . . . . . . . 48

Pressurized Gases and Fluids Hazards. . . . . . 48

Electrical Energy Hazard . . . . . . . . . . . . . . . . 48

Magnetic Hazards . . . . . . . . . . . . . . . . . . . . . 49

Guards and Shields. . . . . . . . . . . . . . . . . . . . . 49

Fire Prevention and Suppression. . . . . . . . . . . . . 50

Pre-Startup Fire Prevention . . . . . . . . . . . . . . 50

Fire Prevention While Operating . . . . . . . . . . 50

Fire Prevention After Shutdown . . . . . . . . . . 51

Fire Prevention Equipment . . . . . . . . . . . . . . 51

Extinguisher . . . . . . . . . . . . . . . . . . . . . . . 51

Water Can . . . . . . . . . . . . . . . . . . . . . . . . . 51

Water Sprinkler System . . . . . . . . . . . . . . 52

Water Pump Sprayer. . . . . . . . . . . . . . . . . 52

Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Safety Decals Used on the Machine . . . . . . . 54

Warnings During Maintenance . . . . . . . . . . . 61

3. O

PERATING

THE

6700B . . . . . . . . . . . . . . . 63

This Chapter provides instructions for operating the grinder
through three phases of activity: getting started, running the
grinder, and finishing up.

Getting Started. . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Work Site Preparation . . . . . . . . . . . . . . . . . . 63

Position the Machine . . . . . . . . . . . . . . . . . . . 64

Park the Machine . . . . . . . . . . . . . . . . . . . 64

Lower the Landing Gear and Level the Ma-
chine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Pre-Startup Inspection. . . . . . . . . . . . . . . . . . . 65

Setting Up for Operation. . . . . . . . . . . . . . . . . 68

Unfold the Ladder . . . . . . . . . . . . . . . . . . . 68

Raise or Lower the Tailgate. . . . . . . . . . . . 68

Unroll the Material Deflector . . . . . . . . . . 68

Connect the Water Sprinkler . . . . . . . . . . . 69

Inflate the Air Bags (if installed) . . . . . . . . 69

Start the Engine . . . . . . . . . . . . . . . . . . . . . 70

Set the Slide Gate. . . . . . . . . . . . . . . . . . . . 71

Unfold the Conveyor . . . . . . . . . . . . . . . . . 71

Operating the Grinder. . . . . . . . . . . . . . . . . . . . . . 72

How to Begin Processing Material . . . . . . . . . 72

Start the Discharge Conveyor . . . . . . . . . . 72

Engage the Clutch . . . . . . . . . . . . . . . . . . . 72

Start the Feed System . . . . . . . . . . . . . . . . 73

Inspect Before Grinding . . . . . . . . . . . . . . 73

How to Control the Machine While Grinding 74

Reversing the Feed System . . . . . . . . . . . . 74

Operating the Compression Roll . . . . . . . . 75

Monitoring Machine the While Grinding . 76

Daily Checks for Wear . . . . . . . . . . . . . . . . . . 76

Finishing Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Shutting Down . . . . . . . . . . . . . . . . . . . . . . . . 82

After-Shutdown Inspection . . . . . . . . . . . . . . . 83

Securing the Machine . . . . . . . . . . . . . . . . . . . 83

Fluid Recommendations. . . . . . . . . . . . . . . . . . . . 84

Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . . 84

Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Main Hydraulic System . . . . . . . . . . . . . . . . . 84

Clutch Hydraulic System . . . . . . . . . . . . . . . . 84

The Peterson Adaptive Control System provides several dis-
play screens for entering system settings and for checking on
machine operation.

Machine Status and Options. . . . . . . . . . . . . . . . . 89

Machine Status Page . . . . . . . . . . . . . . . . . . . . 89

Machine Alert Notices . . . . . . . . . . . . . . . . . . 91

Summary of Contents for Peterson 6700B

Page 1: ...Portable Horizontal Grinder Serial Number 31B 77 1535 and Up 81785C English 6700B Operator Safety Manual ...

Page 2: ... Service 541 607 1305 Fax 541 689 0804 www petersoncorp com Document History Document Number 81785C Publication Date August 2008 Reference Documents The following documents except the 6700B Service Manual are provided with the machine to 6700B own ers at no added cost The 6700B Operator Safety Manual describes basic safety and operating information The 6700B Maintenance Manual provides step by ste...

Page 3: ...ydraulic Control Levers 19 Anvil Lift Push Buttons 19 Material Processing 20 Material Feed 20 Hopper and Feed Chain 20 Compression Roll 20 Automatic Feed Control 21 Impact Protection 21 Material Grinding 22 Rotor and Rotor Bits 22 Anvil 22 Grates and Shear Bolts 22 Impact Release System 23 IRS Air Bag Option 26 IRS Set Up System Option 26 Magnetic Head Pulley Option 27 Fire Prevention Equipment 28...

Page 4: ...es of activity getting started running the grinder and finishing up Getting Started 63 Work Site Preparation 63 Position the Machine 64 Park the Machine 64 Lower the Landing Gear and Level the Ma chine 64 Pre Startup Inspection 65 Setting Up for Operation 68 Unfold the Ladder 68 Raise or Lower the Tailgate 68 Unroll the Material Deflector 68 Connect the Water Sprinkler 69 Inflate the Air Bags if i...

Page 5: ...Pressure 118 Other Automatic Actions 118 Maintenance and Troubleshooting 119 Information Page 119 Machine Performance Page 120 Troubleshooting Menu Page 1 121 Troubleshooting Menu Page 2 122 Anti Bridge Page 123 Compression Roll Stall Bump Page 124 Maintenance Schedule 125 Daily Maintenance Schedule 126 Weekly Maintenance Schedule 127 Monthly Maintenance Schedule 128 Peterson Setup Menus 129 Main ...

Page 6: ...C O N T E N T S 4 6 70 0 B G R I N D E R O P E R A T O R S A F E T Y M A N U A L 81785C ...

Page 7: ...ls can lead to hazards and delays when the manuals are not read or cannot be found by those who need them Hazard Alert Messages Throughout this manual and on decals mounted on the machine you will see three types of hazard alert mes sages that refer to risks of possible injury to people These messages are shown with the following safety alert symbols 1 DANGER Indicates an immediate hazard that if ...

Page 8: ...rst followed by their SI metric values in parentheses For example 10 lb 4 5 kg U S customary units are sometimes stated in words such as inches and gallons They also appear as abbre viations such as ft for foot or feet F for temperature degrees Fahrenheit and in for inch or inches Lbs or lb indicate pounds or pound and psi indicates pounds per square inch Ft lb is an abbreviation for foot pounds o...

Page 9: ...ship or materials be found and reported within the warranty period Peter son s liability shall be limited to replacement parts and technician service for replacement and shall be fur nished as stated in the Warranty Policy NOTE Processing rocks metal or other non crush ables may damage the machine and its parts Peterson shall not be liable for any damage or personal injury as a result of rocks met...

Page 10: ...A B O U T TH I S M A N U A L 8 6 70 0 B G R I N D E R O P E R A T O R S A F E T Y M A N U A L 81785C ...

Page 11: ...oes not know how to do so safely Failure to read this entire manual or failure to fol low safety warnings messages and other haz ard alert signals could result in serious injury or death Before attempting to operate this machine first read and understand Chapter 2 Working Safely and Chapter 3 Operating the 6700B Figure 1 6700B Horizontal Grinder Radiator Left Side View F05960 1 Debris Curtain 2 Ho...

Page 12: ... Mufflers 6 Hydraulic Oil Tank 7 Air Compressor 8 Engine Cover F05862 4 5 6 1 3 2 7 8 6 Astec Industries Co an Figure 3 6700B Horizontal Grinder Belt Right Side View 1 Main Hydraulic Tank 2 Hydraulic Oil Cooler 3 Hydraulic Pumps and Clutch 4 Pivot Shaft Compression Roll Housing Anvil Housing with Impact Bumper and Shear Pin Protection 5 Feed Chain Tail Pulley 6 Fixed Ladder 7 Feed Chain Head Pulle...

Page 13: ...repair is located on the machine itself Information Box The storage box for storing machine information is located on the radiator left side of the machine Figure 4 This is a good place to store this manual Figure 4 Information Box Machine Serial Number Plate The machine serial number is engraved on a brass plate mounted outside the hopper on the right belt side of the machine Figure 5 Figure 5 Ma...

Page 14: ...amount of ether injected Operator involvement is limited to replacing the ether canister For detailed engine operation and maintenance infor mation refer to the Caterpillar Operation and Mainte nance Manual and the 6700B Maintenance Manual provided in the Owner s Information Package that was supplied with your 6700B Figure 6 Hydraulic Drive Pumps Hydraulic Clutch The HP600S hydraulic clutch which ...

Page 15: ...r and engine radiator Two hydraulic cylinders that raises and lowers the compression roll One hydraulic cylinder normally disconnected from the anvil housing that raises the anvil housing for maintenance Four hydraulic cylinders that fold and unfold the discharge conveyor One cylinder that opens and closes the slide gate on the feed system Two hydraulic cylinders for the landing gear Hydraulic con...

Page 16: ...itch needs to be turned on Any time the machine needs to be prevented from start ing turn the Battery Disconnect Switch to the OFF posi tion For safety and security lock out the switch as shown in Figure 10 See also Machine Lockout Tagout on page 40 Figure 9 Battery Disconnect Switch shown in ON position Figure 10 Battery Disconnect Switch Locked Out Circuit Breaker The control power circuit break...

Page 17: ...on the radiator left side of the machine The control panel is operated from ground level It con tains the following controls Table 1 as well as the Peterson Adaptive Control System display screen For information about the Peterson display screen see Displaying Machine Information on page 87 The controls can be locked out as shown on Figure 10 F05871 Figure 12 Control Panel including the Peterson D...

Page 18: ...tch Identifies the clutch control 3 Second Delay Press and hold for 3 seconds to engage the clutch STOP 3S Discharge Conveyor Conveyor Start Stop Toggles the discharge conveyor on and off Feed Feed Reverse Reverses the feed chain and compression roll Feed Stop Stops the feed chain and compression roll Feed Forward Starts forward movement of the feed chain and compression roll Starts adaptive feed ...

Page 19: ...ss to turn on the transmitter SHIFT Press to shift between the white labeled functions and the yellow labeled functions Yellow LED Steady on momentarily on power up and when a function is pressed Flashes fast during normal operation Flashes slow if a stuck button is detected Red LED Flashes fast if the transmitter fails Flashes slow if the battery is low or a stuck button is detected OFF STOP Turn...

Page 20: ...utton starts the conveyor in medium speed Each time the button is pressed the speed changes to the next higher speed When pressed while in fast speed the speed returns to slow Feed Stop Stops movement of the feed chain and compression roll Disch OFF Stops the discharge conveyor Feed Reverse Reverses direction of the chain and compression roll TRACK functions Not operational on non tracked machines...

Page 21: ... used when maintenance requires lifting the anvil housing such as when removing and replacing the anvil or grate 1 The rod end of the anvil lift cylinder must be attached before using the controls 1 WARNING Do not attempt to operate the anvil lift controls without first reviewing and understanding the appropriate instructions in Section 5000 of the 6700B Maintenance Manual Failure to read the appr...

Page 22: ... or damage Slide Gate A slide gate Figure 16 is located between the lower discharge conveyor and the head pulley of the feed chain Opening the slide gate reduces the buildup of material at the front of the hopper and under the feed chain Instead material buildup goes directly onto the discharge belt where it mixes with the already ground material The gate is opened and closed by a hydraulic cylind...

Page 23: ... and Peterson Adaptive Control System on page 118 The feed system can also be set to respond to certain problems See Anti Bridge Page on page 123 and Compression Roll Stall Bump Page on page 124 Impact Protection Important Large non grindable objects in the feed material can cause severe damage For related information see Impact Release System on page 23 Impact Bumpers Urethane impact bumpers Figu...

Page 24: ...tenance Manual Figure 18 Anvil Rotor Bits and Grate 4 Anvil The anvil Figure 18 and Figure 20 is the stationary heavy hardened steel bar that slices material into smaller pieces when the rotor bits force material against it It must be inspected for wear on a regular basis refer to Section 5000 in the 6700B Maintenance Manual A hydraulic cylinder above the compression roll hous ing is used to open ...

Page 25: ...object the spring is compressed while the anvil housing rises to allow the object to escape the grinding area An object striking the anvil with sufficient force will push up the anvil housing enough to fully compress the spring and cause the anvil housing to open fully This allows a large or heavy object to escape keeping machine damage to a minimum Figure 22 Figure 23 and Figure 24 When the anvil...

Page 26: ...is mode IRS Disabled Float Mode If desired the IRS can be mechanically disabled to allow the anvil to float which means it be held down only by its own weight In this mode ungrindable objects are most easily ejected by the IRS because no spring pressure is holding the anvil housing down To set the IRS to run in float mode a spacer must be removed from the IRS carriage assembly Instructions for dis...

Page 27: ... S C R I P T I O N 8 1 7 85 C 67 0 0 B G R I N D E R O P E R A T O R SA F E T Y MA N U A L 25 Figure 22 Ungrindable Object Hits the Anvil Figure 23 Anvil Opens to Pass Ungrindable Object Figure 24 Anvil Relatches F05877 F05878 F05879 ...

Page 28: ...ad of the spring Pressure is set using an air regulator valve near the air compressor Figure 25 IRS Air Bag Option Figure 26 IRS Air Bag Option IRS Set Up System Option The Impact Release System IRS latch set up kit Figure 27 will lift the anvil housing to allow techni cians to measure and adjust the pressure at which the anvil housing detent releases from the latch assembly Figure 27 IRS Set Up S...

Page 29: ...oved before the material leaves the conveyor The scraps fall onto a scrap metal chute that directs the scraps away from the material discharge pile The head pulley magnet is powerful permanent and requires no operator controls Important Strong magnets can damage computer equipment and cause loss of data on magnetic storage devices such as video and audio tapes computer discs and credit cards Magne...

Page 30: ...rs in preventing and extin guishing small fires the following fire prevention fire fighting equipment is provided on the machine Fire Extinguisher hand held ABC type Water Pump Can hand held Water Spray Sprinkler System Self Contained Water Pump Sprayer Fire Extinguisher A red ABC type ire extinguisher Figure 30 is secured to the radiator left side of the machine It can be used to put out small fi...

Page 31: ...essure water pump sprayer system can help prevent fires and keep the machine clean of dust and debris which con tribute to machine fires The frame mounted tank sup plies the water through a hose and nozzle attached to the water pump This system is separate from the water sprinkler system Table 3 shows the specifications for the water sprayer system Figure 32 Water Spray Hose and Pump For more info...

Page 32: ...C H A P T E R 1 MA C H I N E D E S C R I P T I O N 30 6 70 0 B G R I N D E R O P E R A T O R S A F E T Y M A N U A L 81785C ...

Page 33: ... fire Thrown or falling materials Know the Techniques for Reducing Risk The fol lowing simple techniques will reduce the risk of injury Keep people at a safe distance from the machine Point the hopper in a safe direction Position the machine so that the wind blows toward one side instead of along the length Keep the machine clean and well maintained Know the Machine The following are parts of the ...

Page 34: ...e attached to the machine and list the warning messages for doing maintenance Safety is Your Responsibility Make safety your first priority It is not possible for Peterson to be aware of all hazard ous conditions It is responsibility of the owner and operator to expect and avoid unsafe conditions Safety must be the full time responsibility of the owner oper ator and everyone working around or on t...

Page 35: ...ns With loads containing material it was not designed to process With accessories modifications or attachments not designed and furnished or approved by Peterson With modifications that work against its operation or capacity Do not attempt to defeat any factory installed safety system 1 CAUTION Do not make any field or design modifications to any mechanical electrical or hydraulic systems without ...

Page 36: ...be hazardous Inhaling vapors or swallowing oil can be dangerous Avoid contact with used motor oil Lift Properly Avoid twisting or over reaching espe cially when lifting or carrying heavy objects When work requires heavy lifting get help or use mechanical assistance Practice Safe Behaviors A safe workplace requires practicing the following behaviors Instruct Workers and Visitors The owner and oper ...

Page 37: ...ity is limited by the stacks of material being processed and the size of the processing machines A job site can be very noisy and you may not be able to hear the approach of a moving machine Flying Objects Hazard The 6700B design minimizes risks of flying objects but rocks metals knots and other very hard objects in the feed material can sometimes be thrown as far as 300 ft 100 m 1 WARNING Do not ...

Page 38: ...ts should be made of each situation where the 6700B is operated Hazard Zones Be aware of hazards that exist in the different areas around the machine see Figure 33 on page 37 and Figure 34 on page 38 Be aware that a job site often contains piles of material that can block views and can interfere with communica tions Noise levels moving parts and machine activity including loaders and trucks enteri...

Page 39: ...hine operator Be alert to any person or machine entering this area Falling object hazard Material being fed into the hopper can fall outside of the hopper walls 5 Feed Chain Area Stay away from the feed chain when the engine is run ning 1 WARNING The feed chain is a crushing and pinching haz ard Never attempt to load unload or remove material by hand from the feed chain Never enter the hopper when...

Page 40: ...y be at risk if the machine is not oriented in a safe direction Important When buildings or other structures are nearby position the machine so that those structures are not in the thrown material zone Keep the machine and the hazard zone aimed only into safe areas such as Toward a tall pile of material A specially built container wall designed to withstand impacts An empty area you can see and pr...

Page 41: ...ttery Disconnect Switch for machine shutdown Turning off opening the Bat tery Disconnect Switch while the engine is running can cause electrical damage to the alternator the Peterson Adaptive Control System the engine Electronic Control Module ECM and other sensi tive parts Figure 35 Emergency Stop Switch on Control Panel Remote Machine Stop The OFF STOP button on the remote transmitter Figure 36 ...

Page 42: ...t Use the Battery Disconnect Switch lockout device Figure 37 to keep the electrical control system turned off under the following conditions When the machine is being serviced or repaired When the machine is left unattended To prevent starting 1 WARNING Do not perform maintenance until the Battery Disconnect Switch cover is closed and pad locked Figure 37 Locked Out Battery Disconnect Switch Every...

Page 43: ...empt to use the clutch to clear a jam If a jam or blockage has occurred trying to use the clutch to clear it can cause the clutch lockout time to cycle preventing clutch engagement for 5 min utes Using the clutch to clear jams rarely works Jams between the rotor and grates may be time consum ing to clear Access to the area can be gained by opening the side access door and if needed raising the anv...

Page 44: ...oll Movement During grinding the lift system for the compression roll can suddenly and without warning raise or lower the housing which could crush or severely injure anyone in that area 1 WARNING Do not climb onto the machine in the area between the compression roll housing and the engine unless the engine is shut down and locked out Both the anvil housing and compres sion roll housing can fly up...

Page 45: ...ck on the belt right side stop to make sure that the stop cannot be removed during service work 1 WARNING Use only locking stops approved by Peterson An incorrect stop can fail resulting in serious injury or death Grinding Area Hazards The grinding area is where material reduction work is done This area includes the rotor the compression roll the compression roll end of the hopper and the grates P...

Page 46: ...round the grinder by yourself Lowering or Raising the Tailgate If your machine is equipped with a tailgate be careful when lowering or raising it The tailgate can be difficult to handle for one person It is very heavy and has pinch points 1 WARNING Get help or use care in raising or lowering the heavy tailgate Always let the tailgate down slowly Be careful not to pinch your fingers or hurt your ba...

Page 47: ...ff and locked out and the rotor has stopped turning Before operating the machine always close and fasten the access door Figure 42 Side Access Door Figure 43 Inside the Rotor Discharge Area Inspecting the Grates Grates Figure 44 are wear parts that must be inspected on a regular basis To do this safely the machine must be locked out For detailed inspection instructions refer to Section 5000 in the...

Page 48: ...n cause severe injury or death 1 WARNING Do not place yourself or any part of your body under a raised anvil or compression roll without first installing locking devices 1 CAUTION Do not attempt to remove the grates without first reading and understanding the proper instruc tions They are heavy and must be handled prop erly to avoid pinching and crushing injuries Instructions are in the 6700 Maint...

Page 49: ...harge conveyor or feed chain or any of its moving parts Do not attempt to clear jams clean or adjust rollers or tail pulley with the engine running 1 WARNING Only persons that have the proper training and are aware of the hazards should be allowed to perform maintenance on a moving discharge conveyor or feed chain NOTE The feed chain and the discharge conveyor controls are wired so they cannot acc...

Page 50: ...on the conveyor Falling Objects Hazard Any raised or overhead device has stored energy and can fall if its supports fail or are caused to fail Do not place yourself under any object that can fall or move caused by loss of hydraulic pressure or mechani cal support Do not walk under the discharge conveyor If its support system fails the conveyor could fall and injure anyone standing underneath it Pr...

Page 51: ... do not rely on guards to protect you from not paying attention Belt and chain guards cover rotating shafts drive belts and drive chains A finger guard helps prevent the moving belt of the discharge conveyor from trapping fingers where it travels down on the return run A welded wire frame keeps hands and fingers away from the engine fan A ladder provides safe access to the anvil lift area on the b...

Page 52: ...achine at all times Keep your crew up to date on fire training Inspect fire systems and extinguishers regularly Get training on when and how to use the extinguisher and the water can from a Fire Safety Specialist 1 WARNING Always place personal safety ahead of the need to extinguish a fire 1 WARNING Do not smoke near this machine Dis carded smoking materials can ignite wood dust chips and fluids P...

Page 53: ...ical insulation vibration damage to battery cables terminals and other electrical connectors Imme diately repair any electrical wiring problems 1 WARNING Leaks or sprays of hydraulic fluid can catch fire Repair leaks and replace damaged hoses imme diately When changing grates approaching the anvil housing or doing other work near the exhaust system and turbo charger keep hands away from all hot pa...

Page 54: ... drive motor on the radi ator left side of the machine Water Pump Sprayer The self contained gasoline powered water pump sprayer system can help prevent fires and keep the machine clean of dust and debris which contribute to machine fires The water sprayer can be an effective tool but is not a substitute for other types of fire prevention equipment or for good fire safety practices Fire risk level...

Page 55: ... nozzle to set the spray pattern To shut down the water sprayer 1 Twist the spray nozzle to close it 2 Reduce the pump engine speed to low idle 3 Turn off the ignition switch 4 Turn off the fuel supply valve 5 Re spool the hose To prevent the water from freezing Add antifreeze to the water or take the system out of service by draining it Antifreeze can be obtained from a fire fighting equipment su...

Page 56: ...t the power source Other labels and decals attached to the 6700B describe recommended operating or maintenance activities and other useful information A complete list of decals labels and legend plates is available in your 6700B Parts Book If the decals have been removed or become unreadable call your Peterson Distributor for replace ments Safety Decals Used on the Machine Figure 52 Warning Anvil ...

Page 57: ... 55 Figure 57 Warning High Pressure Fluid Figure 58 Warning Do Not Operate Without Guards Figure 59 Warning Secure The Access Door Figure 60 Warning Landing Gear Crushing Hazard Figure 61 Warning Confined Space Figure 62 Warning Shock and Electrocution Hazard 63467 10 64461 10 64462 10 64941 10 65419 10 65672 10 ...

Page 58: ...gure 64 Warning Strong Magnetic Field Figure 65 Danger Coasting Rotor Figure 66 Warning Moving Conveyor Figure 67 Warning The Engine Is Running Figure 68 Warning Do Not Enter Platform 67264 10 67749 10 68743 10 68991 10 WARNING 58030A Risk of serious injury or death Do not work on or maintain the machine while the engine is running 58030A 71049 10 ...

Page 59: ... F E T Y MA N U A L 57 Figure 69 Warning Lock Out Tag Out Figure 70 Work Site Safety Instructions Figure 71 Warning Shock and Electrocution Hazard Figure 72 Insert Safety Pin Right of Here Figure 73 Insert Safety Pin Left of Here 73330 10 72676 10 73333 10 73337 10 73338 01 SAFETY PIN 73338 01 ...

Page 60: ... Hot Metals Figure 75 Warning Secure Covers Before Starting Figure 76 Warning Avoid Pinch Points Figure 77 Caution Hot Exhaust Surfaces Figure 78 Warning Flying Material Figure 79 Warning Stay Back 300 Feet 74164 10 73780 10 75713 10 74161 10 FLYING MATERIAL STAY BACK 300ft WARNING 79720 79720 10 STAY BACK 300ft WARNING 79721 79721 79721 08 ...

Page 61: ...gure 80 Danger Fire Hazard Wood and Fluids Figure 81 Warning Avoid Inhaling Diesel Exhaust Figure 82 End of Shaft Helps Indicate Turning Figure 83 Danger Always Use a Safety Locking Pin Figure 84 Danger Fire Hazard No Smoking Figure 85 Danger Fire Hazard Electric Arcs 79723 10 74162 10 74247 73779 10 79728 10 79724 10 ...

Page 62: ...ood Dust Figure 88 Danger Fire Hazard Hydraulic Oil Figure 89 Danger Keep Back Raised Compression Roll Figure 90 Warning Spring Loaded Latch Plunger Figure 91 Warning Compression Roll Sensor 79725 10 79726 10 79727 10 DANGER PELIGRO 84228 01 84228 10 IRS latch is spring loaded and can move without warning KEEP AWAY See maintenance manual for adjustment or repair instructions 83483 85462 10 ...

Page 63: ...er any pivoting component with out first installing locking device 1 WARNING Crushing or pinching hazard A damaged or missing guard safety device or decal can expose operators to risk of injury or death Main taining these devices is very important Comply with your local and state safety codes 1 WARNING Crushing or pinching hazard Keep clear of all moving parts such as pulleys and conveyors while t...

Page 64: ...e sud denly and without warning Clean the seating area before closing 1 WARNING Crushing or pinching hazard Never inspect inside the hopper or inside the access doors unless the engine is stopped the rotor has come to a full stop the key is removed and the starting mechanism is locked out To enter the machine safely 1 Turn off the engine 2 Turn off the Battery Disconnect Switch and remove the key ...

Page 65: ...ine can reduce materials such as asphalt shingles Small pieces of metal and rock do not damage the machine but these materials do accelerate wear The machine is designed to eject larger metal objects and hard rocks from the grinding chamber This reduces damage and causes the machine to protect itself from further damage by shutting down if those metal objects or hard rocks strike hard enough to mo...

Page 66: ...e 6700B on unstable ground or on ground that is too soft to support the landing gear Do not operate the machine unless it is approximately level from side to side To lower and raise the landing gear 1 Start the engine according to Start the Engine on page 70 It is not necessary to raise engine speed above idle 2 Inspect the landing gear Figure 93 Make sure the leg travel is not obstructed Make sur...

Page 67: ...ire extinguisher and water can are properly installed on the machine and fully functional see Fire Prevention Equip ment on page 51 4 Walk around the machine and check for the follow ing problems People on or near the machine Fuel or hydraulic leaks Frayed hoses Worn belts or other indications that delays downtime or hazards may be developing Bearings in need of grease Lubricate as indi cated by t...

Page 68: ...reservoir when the oil is cool Figure 98 For the correct oil to use see Fluid Recom mendations on page 84 Figure 98 Sight Gauge on HPTO Clutch Reservoir Radiator coolant Check the level on the sight gauge Figure 99 Be sure the engine is cool Use Fleet Charge 50 50 Pre diluted For complete instructions on checking coolant refer to Section 1000 in the 6700B Maintenance Manual Figure 99 Sight Glass o...

Page 69: ... Figure 101 These valves allow hydraulic oil to flow to the pumps If these valves are closed when the engine is started and operated serious damage to to the hydraulic pumps can result Damage can begin as soon as the engine starts NOTE If a valve does not have a hose attached to it leave that valve closed Do not open the tank drain valve 6 Make sure that the water pump is ready Make sure the hoses...

Page 70: ...u to move it to the operat ing position 3 Use the hand holds to safely climb on or off the machine When you are ready to travel or you want to leave the 6700B unattended lift the ladder to its upright position and lock it in place Figure 102 Transport Pin on the Folding Ladder Raise or Lower the Tailgate If your machine is equipped with a tailgate lower or raise it at this time Be careful The tail...

Page 71: ... air tank shut off valve which is located on the end of the air tank 3 Close the air bags pressure release valve Figure 105 to allow the air bags to inflate 4 Note the air pressure on the air bags pressure gauge 5 Adjust the air pressure for the type of material to be processed a Pull the regulator knob outward and rotate it to change the air pressure in the system The recommended pressure range i...

Page 72: ...uire immediate inspection or ser vice see Maintenance Schedule on page 125 6 Walk around the machine looking for people tools and non crushable materials that may be left in the hopper and in areas that could cause damage or injury 7 Sound the HORN on the Control Panel Also yell Starting up Allow enough time for anyone to respond Figure 106 Peterson Display Maintenance Schedule 8 Turn the ENGINE s...

Page 73: ... again for travel or storage As the conveyor folds and unfolds the head pulley follows an arc 1 DANGER Electrical hazard Be sure no overhead electrical wires are present Do not fold unfold or operate conveyor near overhead power lines 1 WARNING Falling or Crushing Hazard Be sure no people or equipment are under the conveyor when it is unfolding To unfold the discharge conveyor NOTE The engine has ...

Page 74: ... following steps 1 Start the engine if it is not already running see Start the Engine on page 70 2 Start the discharge conveyor 3 Engage the clutch 4 Start the feed system 5 Inspect the machine before grinding These steps are described in this section Start the Discharge Conveyor NOTE The discharge conveyor must be running before the feed system can start To start the discharge conveyor 1 Press th...

Page 75: ... too closely while it is moving 1 WARNING Stay away from the feed chain The feed system can stop and then start moving unexpectedly any time the engine is running in the operating range of about 1750 to 2100 RPM 3 Watch and listen to make sure that the feed chain and compression roll are operating correctly Inspect Before Grinding Before placing material into the hopper Check all machine guards an...

Page 76: ...s on these automatic control features see Peterson Adaptive Control System on page 118 Hydraulic pressure too high Because heavy loads can cause hydraulic pressure to rise too high automatic controls are in place to protect the hydraulic systems Excessive pressure in the feed system hydraulics causes the feed system to stop and run in the reverse direction for a set time about 2 seconds When hydra...

Page 77: ...e can be turned on at the Machine Options Page on the display screen see Machine Options Page on page 99 Land Clearing mode adds 15 in 38 cm to the maxi mum normal roll height setting This means that the feed system will not stop and reverse until the compres sion roll is 15 in 38 cm higher than the normal stop and reverse height In land clearing mode an on screen lamp turns on and a warning messa...

Page 78: ...anual 1 WARNING Crushing Hazard Never remove the locking stop or pin from the inside or while a person is in the hopper or near the point of operation To prepare the machine for inspection 1 At the control panel turn the ENGINE speed switch to the Decrease position until the engine is running at low idle speed stops decreasing NOTE If the engine needs to be restarted see Start the Engine on page 7...

Page 79: ...tight ness of the five bolts that secure the tail deck plate NOTE The tail deck plate gap changes when the chain tension is adjusted Figure 109 Tail Deck Plate Gap 6 Check the Upper Chain Deck Figure 110 Check for warping and overall condition Figure 110 Upper Chain Deck 7 Check the Compression Roll Seals Debris Cov ers Figure 111 Check bolt tightness Figure 111 Compression Roll Seals 8 Check the ...

Page 80: ...he thickness of the wear plates 5 Check the Rotor Make sure the rotor can rotate freely and is not blocked by compacted material Figure 113 Grinder Assembly 6 Check the Grates Make sure 1 2 in 13 mm of the material thickness remains in the grates Access to the grates is through the side door Figure 114 NOTE The middle of the grates wear more than the sides 7 Check the Grate Supports Figure 114 Che...

Page 81: ...g or repairing the anvil are discussed in section 5000 of the 6700B Mainte nance Manual NOTE The anvil can be reversed one time to expose a new wear surface See instructions for reversing repair ing and replacing the anvil in section 5000 of the 6700B Maintenance Manual Figure 117 Where to Check Rotor to Anvil Gaps 10 Check the Rotor Gauging Bars Check the gaug ing bars Figure 117 for wear Worn ga...

Page 82: ...its bolts or nuts can come off the rotor at high speed possibly hitting someone and causing serious injury Important Do not run the grinder if a bit is missing Bits can be reversed unless the bit holder or bolts have been worn Check bits often to prevent bit holder damage Important An impact wrench can cause damage by overtight ening which can result in weakened and distorted parts Do not tighten ...

Page 83: ...g a Rotate the MATERIAL COMPRESSION switch to Roll Up on the control panel to relieve the weight of the compression roll hous ing from the safety locking stops b Retract the safety locking stops c Lower the compression roll F03719 New bit Use either side F03720 Used bit Inspect soon F03721 F03722 REVERSE THIS BIT Dimension A is 3 4 inch 2 cm Notice that a wear trough developed because the carbide ...

Page 84: ...ve completely stopped 6 Press the DISCHARGE CONVEYOR button to turn off the discharge conveyor 7 Run the engine at low idle for 5 minutes to cool it down 8 Stop the engine Turn the ENGINE Start Stop switch to the Stop position To clean service and inspect the machine 1 Clean all dust and debris from under on or around the machine Pay special attention to the turbocharger the exhaust system and the...

Page 85: ...frame for wear from the belt rubbing As needed to prevent further wear add a fish plate made of abrasion resistant material Check the engine oil on the dipstick see Figure 96 on page 66 Check the clutch oil tank for proper level about 3 4 full on the sight gauge Check the hydraulic oil level on the sight gauge at the hydraulic tank when the fluid is cool see Figure 100 on page 67 Do not overfill S...

Page 86: ... For viscosity recommendations and other details refer to Refill Capacities in the Caterpillar Operation and Maintenance Manual supplied with the machine Main Hydraulic System Hydraulic oil AW46 ASTM D or equivalent ISO VG46 For very cold weather hydraulic oil AW32 or equivalent Clutch Hydraulic System Use SAE API service class CD or CC engine oil certi fied to meet Caterpillar TO 2 transmission o...

Page 87: ...r crankcase oil level the sight glass should show 1 2 full Do not overfill Use a compressor grade non detergent oil such as American IMC or Morlena 100 Use correct viscos ity according to the outside temperature Engine crankcase oil level check with dipstick unscrewed Oil should be visible on dipstick Use API service classification SJ SL or equivalent 10W 30 is recommended for typical outside tem ...

Page 88: ...C H A P T E R 3 OP E R A T I N G T H E 6 70 0 B 86 6 70 0 B G R I N D E R O P E R A T O R S A F E T Y M A N U A L 81785C ...

Page 89: ... and a rotary encoder knob for input and menu selection Figure 121 1 F1 to F5 Function Buttons These function but tons open a new display page as indicated by the icon or label positioned immediately above the button on the screen For example pressing F5 on the Machine Status Page takes you to Information Page on page 119 Each screen display assigns different functions to these five buttons NOTE O...

Page 90: ...r Knob with Pushbutton The encoder is a rotary knob with a pushbutton Rotate the knob to adjust values select from items in a table or cycle through display items or pages Push the center knob for making selections and set ting parameters Adjusting the Display Screen brightness is adjusted by pressing the Setup Menu button and then by following the prompts to the backlight settings section Cleanin...

Page 91: ...er the compression roll moves than the feed chain For example In Figure 122 the Compression Roll Speed Ratio is 1 5 and the Feed Speed is 30 0 ft min This means that the compres sion roll speed is 45 ft min Fuel Level NOTE This fuel level gauge measures the entire tank The sight gauge on the tank itself measures only the bottom third of the tank Clutch Status Engaged or Disengaged Discharge Convey...

Page 92: ...igure 141 on page 119 Press A to go to the Machine Options Page see Figure 126 on page 99 Press C to change how fast ft min the compres sion roll turns in relation to the feed speed 1 1 5 is the default ratio Press D to disable and re enable the impact release system IRS switch Disabling the IRS sets the anvil for opening without shutting down the machine A machine alarm notice appears when a situ...

Page 93: ...ppears Alerts can appear from either of two categories Status of the machine See Alert Messages on page 92 Status of the display module itself See Display Failure Modes on page 96 To respond to an alert message press the button below the offered response For example in Figure 123 press F2 to display the next page of the message in this case an alarm F05755 Figure 123 Machine Alert Notice Alarm Exa...

Page 94: ...rmal machine operation Press OK to continue to operate machine VIN 200 psi feed system still works displays VIN error Information Spiral Splitter Motor Transducer VIN Open Splitter Motor Pressure Sensor failure Some automatic control features of the spiral splitter may not work Replace sensor to restore normal machine operation Press OK to continue to operate machine VIN 200 psi splitter still wor...

Page 95: ...ue Operator can accept or decline Allows IRS limit switch to be tripped without affect to the machine Alarm IRS Limit Switch Tripped IRS Limit Switch tripped Inspect for anvil rotor and related damage Make repairs before restarting Feed system reverses for 3 seconds as the engine is brought to an idle Critical Impact Cushion Switch Tripped Impact Cushion Sw tripped Pivot and grinding system compon...

Page 96: ...10 FMI 15 Alarm Engine Coolant Temp SPN Eng Cool Temp High Engine Derate Engine Derate SPN 110 FMI 16 Alarm Engine Coolant Level SPN Low Coolant Level Engine Shutdown Engine Shutdown SPN 111 FMI 1 Alarm Engine Coolant Level SPN Low Coolant Level Engine Warning Engine Warning SPN 111 FMI 17 Alarm Engine Coolant Level SPN Low Coolant Level Engine Derate Engine Derate SPN 111 FMI 18 Alarm Engine Oil ...

Page 97: ...4 FMI 17 Alarm Engine Fuel Pressure SPN Fuel Delivery Pressure Low None SPN 94 FMI 18 Warning Engine Speed SPN Engine Overspeed Engine Shutdown Engine Shutdown SPN 190 FMI 0 Warning Engine Speed SPN Eng Spd Data Erratic Intermittent Or Incorrect None SPN 190 FMI 2 Warning Engine Speed SPN Eng Spd Volt Above Normal Or Short High None SPN 190 FMI 3 Warning Engine Speed SPN Eng Spd Volt Below Normal ...

Page 98: ...Error detected FAN error 10 Fan jammed No forced cooling May give high internal temp Error detected FAN error 11 High internal temp due to high ambient temperature Error detected TEMP error 12 High internal temp due to jammed fan Error detected FAN error TEMP error Table 10 Failure Modes for CAN Interface Failure Mode Effect 1 CAN H to BAT No CAN communication All output turned off 2 CAN L to BAT ...

Page 99: ...ange will create a VIN error VIN Predfined error value Table 14 Failure Modes in Current Mode Failure Mode Effect 1 COUT Open Most likely the valve solenoid is bad or the wires are disconnected COUT error output turned OFF 2 RET active Open COUT error output turned OFF 3 RET passive Open Not detected will not influence function 4 COUT Short circuit to RET active COUT error output turned OFF 5 COUT...

Page 100: ...llow slowly blinking LED on the top of the mod ule indicates normal operation If an error is detected the display screen will display a message and the red LED will blink to indicate an error code group see Table 15 In some cases the module turns off or at least shuts down the outputs to increase safety Figure 125 LED Locations on the IQAN XA2 Module F05764 Table 15 IQAN XA2 Error Codes Error Code...

Page 101: ...ges Press C to operate the Spiral Stump Splitter If the spiral splitter option is not installed this function will not appear Press D to operate the machine in Land Clearing mode Land Clearing mode raises the compression roll higher than normal to allow grinding of large stumps In land clearing mode an on screen lamp turns on and a warning message advises you to keep the hazard zone clear F05936 F...

Page 102: ...the splitter motor shifts to low gear To operate the spiral splitter Press B to extend the splitter An on screen lamp stays on during activation Press C to retract the splitter An on screen lamp stays on during activation D Splitter Direction function To start the splitter rotation press D To reverse the splitter rotation press and hold D for more than 1 5 seconds you may release the button Revers...

Page 103: ...he engine shuts down Fuel Pressure Shows the fuel pressure Air Intake Manifold Temperature Shows intake air temperature after compression and cooling in degrees F Engine Hours Shows the current engine hours Fuel Rate Shows the current fuel use rate in gallons per hour Boost Pressure Shows turbocharger boost in input air pressure Engine Load Shows the load on the engine Change Oil in Shows the numb...

Page 104: ...Usage Page Figure 129 to calcu late your fuel used during a set period of time starting whenever you want Press A to reset the upper right fuel used value Press C to reset the lower right fuel used value The Total Fuel Used value is read from the engine ECM The engine start switch must be in the ON posi tion for the value to appear on the screen F05435 Figure 129 Engine Fuel Usage Page ...

Page 105: ...E R A T O R SA F E T Y MA N U A L 103 Engine Parameters The Engine Parameter Page Figure 130 shows the nor mal operating parameters for engine load and system voltage The page also shows the values at which the engine ECM will warn derate and shut down for other indicators F05439 Figure 130 Engine Parameters ...

Page 106: ...speed Purge Information The default purge fan reverse frequency is 30 seconds every 30 minutes This interval can be changed in the Fan Purge Frequency Adjust Group see Adjust Setup Menu on page 130 Purge Timer is the number of mnutes until the next purge Fan Direction Shows current the fan speed rela tive to the maximum fan speed Speed increases with engine temperature Radiator Fan Valve Output Sh...

Page 107: ...utch is engaged Engage Disengage Button indicator light This light comes on when the corresponding button on the control panel is pressed PTO Output Shaft Speed This is the speed of the clutch pulley PTO Input Shaft Speed This is the speed of the engine Clutch Coil Current There should be current when the clutch is engaged or engaging Brake Coil Current There should be current when the clutch is n...

Page 108: ... shows that the clutch has disengaged due to low engine speed The clutch requires a min imum engine speed of 700 RPM to engage Action If the grinder is jammed see Removing Jammed Material on page 41 Set the engine speed to low idle and try to restart the clutch Clutch Overheat Warning This message shows that the clutch hydraulic oil is too hot When this error appears the clutch disen gages Action ...

Page 109: ...re Compression Roll Motor PSI hydraulic pressure Hydraulic Oil Temperature Note The sight gauge thermometer may differ by a few degrees because it is in a different location from the display sensor Hydraulic Oil Level warning indicator Change Hydraulic Oil in timer can be reset on the Maintenance Schedule page see Maintenance Schedule on page 125 Press F4 to access the Feed System page Press F5 to...

Page 110: ... at which the fan runs full speed The Purge Information box shows the frequency and duration of the fan purge cycle If necessary such as when the machine runs in a very dusty envi ronment this value can be raised adjustable through the Menu button Fan Direction Shows current the fan speed rela tive to the maximum fan speed Speed increases with engine temperature Hydraulic Oil Fan Valve Output Show...

Page 111: ... Electrical System Page The Electrical System page Figure 135 monitors sys tem voltage You can also navigate to the following pages from this page Electrical Outputs Press A Electrical Inputs Press B Remote Control Inputs Press C Control Panel Inputs Press D System Voltage varies between 24 and 28 volts during normal operation F05964 Figure 135 Electrical System Page ...

Page 112: ... the machine Table 16 lists the variable range and factory preset val ues for the electrical outputs F05963 Figure 136 Electrical Outputs Page Table 16 Electrical Outputs Subsystem Expected Output Range Variable Feed Conveyor 475 to 850 mA C Roll Rotate 475 to 950 mA C Roll Hold Up True 24 VDC False 0 VDC True False C Roll Up True 24 VDC False 0 VDC True False C Roll Down True 24 VDC False 0 VDC T...

Page 113: ...450 750 mA Splitter Low Speed True 24 VDC False 0 VDC True False Clutch Engage True 24 VDC False 0 VDC True False Horn True 24 VDC False 0 VDC True False Engine ECMb On Output True 24 VDC False 0 VDC True False a This output holds the master control relay MCR closed when the control program is running nor mally When the OFF Stop button is pressed on the remote transmitter this output goes false b ...

Page 114: ... O P E R A T O R S A F E T Y M A N U A L 81785C Electrical Inputs Page The Electrical Inputs page Figure 137 shows the elec trical inputs from transducers and limit switches to the Peterson display operating system Table 17 lists the electrical input values F05962 Figure 137 Electrical Inputs Page ...

Page 115: ...0 to 5000 0 to 5400 200 PSI Hydraulic Oil Temperature 500 to 4500 13 to 212 212 Degrees F Clutch Oil Temperature 500 to 4500 13 to 212 185 Degrees F Compression Roll Position Sensor 250 to 4750 73 to 0 20 Inches Conveyor Fold Limit Switch Open 0 VDC Closed 24 VDC Open Closed Pivot Shaft RH LS Open 0 VDC Closed 24 VDC Open Closed Pivot Shaft LH LS Open 0 VDC Closed 24 VDC Open Closed IRS Limit Swit...

Page 116: ...n testing the remote Before testing any function review the operating procedures and safety hazard information for that function To test a remote transmitter function 1 Start up the machine according to the procedures in the Operation chapter 2 Press the button on the remote transmitter for the function you want to test 3 Check if the corresponding light on the Remote Control Inputs page turns on ...

Page 117: ...G The machine functions operate when testing the control panel Before testing any function review the operating procedures and safety hazard information for that function When a button is pressed on the control panel the cor responding light on this page turns on momentarily If the light on this page does not turn on a problem exists with the button or with the wiring leading to the button The sma...

Page 118: ...arrows show directions forward reverse up down the compression roll is moving Float shows that the compression roll is moving Hold is displayed when the roll is stopped The compression roll bar graph and the Height below the graph show the current roll height The numbers on the right side show the roll height set points Compression Roll Ratio shows the ratio of the com pression roll speed ft min t...

Page 119: ...e load in percent Engine RPM bar graph and the numerical readout below the bar graph show the engine speed The engine speed may decrease until the next set point is reached When the engine speed drops below the reverse point the feed system reverses If the engine speed is above the no load set point the feed speed system operates at full speed Press C to change feed Stop set point The Reverse poin...

Page 120: ...int and the Min Down point it floats up and down on the feed material If the compression roll is forced above the Max Auto Lift height of 35 in 90 cm the hydraulic system applies down pressure until the compression roll goes to 32 in 80 cm If the compression roll is forced above the Max Push height of 40 in 1 m the feed system including the compression roll reverses maximum reverse speed is 75 of ...

Page 121: ... Information page Figure 141 shows the machine serial number and Peterson contact information From this page you can navigate to the following menus Troubleshooting Information Press A Maintenance Information Press B Common Parts Press C Theory of Operation Press D Home Machine Status Page Press F1 Machine Performance Page Press F4 Revision History Page Press F5 F05968 Figure 141 Information Page ...

Page 122: ...rent day The screen resets the data when the machine is turned on for the first time each day The data for each day is saved in a log file for later retrieval No data is collected for days when the machine is not started Machine Utilization Engine above 50 load Engine on time x 100 The Fuel Used data is for the current day Press F1 to view the Machine Status Page Press B to view previous data logs...

Page 123: ...menu items that link to pages that have basic trouble shooting instructions Press B to access the troubleshooting instructions if case the engine does not start Press C to access the troubleshooting instructions in case the clutch does not engage Press D to access the troubleshooting instructions in case the feed system stops Press F5 to go to the Troubleshooting Menu page 2 F05977 Figure 143 Trou...

Page 124: ...oting Menu page 2 Figure 144 has menu options that link to troubleshooting related pages Press B to access the Anti Bridge page page 123 Press C to access the Compression Roll Stall Bump page page 124 Press D to access the troubleshooting instructions in case the discharge conveyor stops Press F5 to return to the Troubleshooting Menu page 1 F05978 Figure 144 Troubleshooting Menu Page 2 ...

Page 125: ... over 2500 psi The compression roll height must be between 20 in 50 cm Min Height and 32 in 80 cm Max Height All of these conditions must be true for 3 seconds 3000 ms as set by the bridge delay timer Bridge Delay TMR FP Figure 145 shows a bridge condition When all the conditions have been met the adaptive control system reverses the feed until the compression roll goes below the Min Height or tim...

Page 126: ...n in Figure 146 For the system to detect a stall the following conditions must exist The compression roll must be below 35 in 90 cm Max Bump Height The compression roll hydraulic pressure must be above 4000 psi C roll Press Both of these conditions must exist for 0 5 seconds Bump delay time When these conditions are met the adaptive control system bumps up lifts the compression roll for 0 5 sec on...

Page 127: ...ntil the next hydraulic oil change You can also navigate to the following sub menus Daily Maintenance Press A Weekly Maintenance Press B Monthly Maintenance Press C Other Maintenance Press D To reset the engine oil change timer Press and hold F2 for 3 seconds To reset the hydraulic oil change timer Press and hold F4 for 3 seconds Important The maintenance schedule screens for daily weekly monthly ...

Page 128: ...n to your 6700B Maintenance Manual to properly main tain your machine Also see Pre Startup Inspection on page 65 Important The maintenance schedule screens for daily weekly monthly and other maintenance are pro vided for your convenience They might not include all recommended service intervals For a detailed list of service intervals refer to Maintenance Schedule in Section 0000 Scheduled Mainte n...

Page 129: ...hedule and your 6700B Maintenance Manual to properly maintain your machine Press D for more maintenance information Important The maintenance schedule screens for daily weekly monthly and other maintenance are pro vided for your convenience They might not include all recommended service intervals For a detailed list of service intervals refer to Maintenance Schedule in Section 0000 Scheduled Maint...

Page 130: ...hedule and your 6700B Maintenance Manual to properly maintain your machine Press D for more maintenance information Important The maintenance schedule screens for daily weekly monthly and other maintenance are pro vided for your convenience They might not include all recommended service intervals For a detailed list of service intervals refer to Maintenance Schedule in Section 0000 Scheduled Maint...

Page 131: ...up Menus Main Setup Screen The Main setup screen Figure 151 is available by pressing the Setup Button see Figure 121 on page 87 Use this screen to navigate to the following screens Press F1 for the Adjust setup menu Press F2 for the Measure setup menu Press F3 for the Preferences setup menu Press F4 for the Info setup menu F05569 Figure 151 Main Setup Screen ...

Page 132: ... Anti Bridge feature 0 for OFF 1 for ON Compression Roll Stall Bump ON OFF turns on or off the Compression Roll Stall Bump feature 0 for OFF 1 for ON C Roll to Feed Ratio Compression Roll to Feed ratio adjusts the ratio of the compression roll speed ft min to the feed speed ft min 150 1 5 ratio is the default value 70 minimum 180 maximum Also adjustable on the Machine Status Page button C C Roll S...

Page 133: ... 1700 RPM min 1900 RPM maximum Also adjustable on the Feed System Page button C Stop to REV spread changes the RPM spread between the stop and reverse points of the adaptive feed system 50 RPM is the default 50 RPM minimum 150 RPM maximum Machine Set Up locked out Material Bridge see Anti Bridge Page on page 123 Bridge delay timer changes the time delay of the fea ture when a material bridge is de...

Page 134: ... 50 hours minimum 500 hours maximum HYD oil change freq changes how often the hydraulic oil is to be changed 2500 hours is default 50 hours minimum 3000 hours maximum Track Drive Currents locked out Splitter locked out Remote Button Delay 50 ms default delay for buttons on the remote trans mitter no delay for OFF STOP 50 ms default delay for the Emergency Stop button ...

Page 135: ... Menu The Measure setup menu Figure 153 is accessible from the Main setup screen This menu is used mainly by service personnel to monitor different areas of the machine for troubleshooting The following groups of measures are available Engine Measure Feed Measure Compression Roll Measure Temperature Fan Transducer Measure F05763 Figure 153 Measure Setup Menu ...

Page 136: ...A T O R S A F E T Y M A N U A L 81785C Preferences Setup Menu The Preferences setup menu Figure 154 is accessible from the Main setup screen You can adjust the follow ing parameters Date Time Date Time Display Backlight Screen saver Off Dimmed Black Language English F05568 Figure 154 Preferences Setup Menu ...

Page 137: ...plays system events Software application changes Input or output errors Errors generated by the display system Feed Reversal Log Displays reasons why the feeder system automatically reverses Feed over pressure Discharge Conveyor over pressure Compression Roll over pressure Compression Roll too high Compression Roll bump feature Material Bridge feature Impact Release System and Pivot Shaft Trip Log...

Page 138: ...C H A P T E R 4 DI S P L A Y I N G MA C H I N E IN F O R M A T I O N 13 6 6 70 0 B G R I N D E R O P E R A T O R S A F E T Y M A N U A L 81785C ...

Page 139: ... equipment and other vehicles on the road at great risk Follow any applicable standards or guidelines including any governmental requirements for safely towing a machine of this size and weight Check for Loose Items and Debris Clean combustible materials from the engine exhaust system and other heat sources Clean thoroughly to avoid debris falling onto the road way during transport Check to be sur...

Page 140: ...o Operating the Compression Roll on page 75 Figure 157 Down Stop Compression Roll Housing Important The machine could be damaged if the roll is not fully down onto the down stops If the compression roll housing not fully down when the discharge conveyor is folded the horn sounds a warning If the compression roll housing is not fully down the discharge conveyor s head pulley can strike the housing ...

Page 141: ... vehicle is carrying the weight of the machine 4 Shut down the engine and lock out the machine 5 When the tractor brake hoses has been attached to the 6700B brake system push the Emergency Brake Release button Towing with Non Highway Vehicles If you need to move the 6700B in a yard or at an oper ating site and are not going to use a highway ready tractor with on board air lines you will need to re...

Page 142: ...ling 1 CAUTION Always secure the water hose before travel It could injure someone or damage property if it became loose during travel Open and Secure the Radiator Screen Important The specified travel width is achieved only when the screen is open Unbolt the radiator screen and swing it open Use a bolt to lock the screen to the frame in its open position Be sure the bolt is firmly tightened to pre...

Page 143: ...tions Contact Peterson for specific travel and transport information C J J K F04500 Table 18 Transportation Dimensions Dimension USA Customary Metric Width 11 ft 9 in 3 4 m A 44 ft 1 2 in 13 4 m C 13 ft 1 in 3 9 m H 5 ft 6 3 4 in 1 7 m I 31 ft 1 in 9 4 m J 5 ft 0 in 1 5 m K 6 ft 0 in 1 8 m L 4 ft 2 in 1 27 m Table 19 Transportation Weights Total machine weight 90 000 lb 40 800 kg Tridem weight 58 ...

Page 144: ...C H A P T E R 5 PR E P A R I N G F O R T R A N S P O R T 14 2 6 70 0 B G R I N D E R O P E R A T O R S A F E T Y M A N U A L 81785C ...

Page 145: ...alt shingle 81 bolts 80 gap to anvil 79 holders 80 loose 80 reversing 80 wear patterns 80 wood waste 80 Bits checking 80 Bit to anvil gap 79 Books 5 Boost pressure 101 Breather 13 Broken shear pins 21 C CAN Radio 135 Chain deck 77 Change oil in 101 Circuit breaker 14 Clean out cover 13 Clutch display 105 engaging 72 faults 106 reservoir sight gauge 66 Clutch Oil 84 Combustible material 28 Compress...

Page 146: ...25 Engine RPM 101 Error messages 91 Ether canister 70 Ether injection system 12 Expansion Module Error Codes 98 extend landing gear 139 Eye protection 34 F Failure modes 96 Fan Purge Frequency 131 Fast material reduction 24 Feed grate retainer 77 Feed plate 77 Feed Reversal Log 135 Feed Set Points 131 Feed speed setting 117 Feed system 116 chain 76 chain tension 77 display 116 reversing direction ...

Page 147: ...panel IRS Air Bag option 26 IRS disabled float mode 24 IRS enabled mode 24 IRS Set Up option 26 J J1939 Engine 135 Jacking bolts 22 Jammed materials 41 K Key battery disconnect 41 Key padlock 41 L Labels and decals 54 Ladder 68 Land Clearing mode 75 93 99 Landing gear 64 Limit Switch 21 Limit switch anvil 23 Limit switch pivot shaft 21 Link pins 76 Loading the 6700B 137 Locking stops 42 43 81 Lock...

Page 148: ...System 74 Rotor 22 coasting 41 gauging bars 79 rotation 78 wear plates 78 Rotor bits 22 S Safety avoiding unsafe conditions 34 behaviors 34 decals 54 electrical energy 48 falling objects 48 guards and shields 49 instructions 6 pressurized gases and fluids 48 protective gear 34 Safety support pin 46 Scrap iron 27 Scrap metal chute 27 Serial number plate 11 Setting up 68 Setup menu 130 screen 129 Se...

Page 149: ...s of weight and measure 6 Unroll 68 Upper chain deck 77 Urethane spring 24 W Warnings during maintenance 61 Warranty 7 Warranty voided 33 Water can 51 pump sprayer 29 Water pump can 28 Water sprinkler connecting 69 Water sprinkler system 29 52 Water sprinkler connecting 69 Wear asphalt shingle bits 81 bit 80 bit bolts 80 bit holder 80 grates 78 liners 22 wood waste bits 80 Wear plates 78 Weekly ma...

Page 150: ...I N D E X 14 8 6 70 0 B G R I N D E R O P E R A T O R S A F E T Y M A N U A L 81785C ...

Page 151: ......

Page 152: ......

Search results

Summary of Contents for Peterson 6700B

Reviews:

Related manuals for Peterson 6700B

Brands by name

Popular brands

ASTEC Peterson 6700B, Operators Safety Manual

Search results

Summary of Contents for Peterson 6700B

Reviews:

Related manuals for Peterson 6700B

Brands by name

Popular brands