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GE

 

60089

 

4.  D

 

“A” a
syste
repla
poros
 
The h
gene
 
 
 

5.  D

 

The a
mach
 
If a m
applic
 
“A” a
applic
 
Two g
lubric
dispe
 
A che
disas
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

6.  S

 

Some
pump
expe
shou
 

NOTE
in cros

NERAL D

9-05 

DELIVERY HO

nd “B” materia

em to the dispe

cement must 

sity. 

hoses used ha

rally resistant 

DISPENSE VA

applicator for t

hine compone

manually actua

cator switch. 

nd “B” materia

cator tip.   A re

grease zerks a

cant to preven

ensed can be u

eck valve for e

ssembled and 

STATIC MIXE

etimes referre

ped through th

rience will det
ld be discarde

E: When not in us

ssover, or one co

DESCRIPT

OSES

 

als flow throug

ensing applica

be identical or

ave a teflon co

to most solve

ALVE

 

the GMP-SP-0

nts to become

ated dispense 

als are kept se

etaining nut fo

are located on

t material prob

used.   The sa

each compone

cleaned perio

R

 

d to as a “mixe

he elements in

ermine which 

ed & not used.

se, the static mix

omponent being 

TION OF 

gh their individ

ator.  The type

r of superior sp

ore with stainle

nts that may b

050 is a manu

e familiar with 

applicator, sys

eparated to the

orces a tight fit 

n the side of th

blems inside th

ame lubricant c

ent is located i

odically.   The o

er nozzle,” the

side the tube.

diameter, elem

 

er should be rem

forced inside the

SYSTEM

ual delivery ho

 of hose used

pecifications in

ess steel braid
be used to flus

ally actuated d
the dispense a

stem operatin

e point where 

of the disposa

he dispense m

he manifold w
can be used in

nside the man

o-ring inside th

e static mixer i

  Mixers are a

ment quantity,

moved and discar

e manifold port fo

M (continu

oses.  The two

 will vary, and

n terms of pre

ding on the out

sh the system.

dispense appl

assembly.    

g (“on” and “o

they join toget

able mixer noz

manifold.   Thes
when not in use

n the pumps.

nifold.   The ch

he check valve

is a disposable

available in a v

, and tip openi

rded.  Attempting

or the other comp

ued)         

o material hos

d are specifica
essure, dimens

tside.  They ca

icator or an ai

off”) signals are

ther inside the

zzle to the thre

se can be use

e.   Only lubric

heck valves su

e can be repla

e tube that mix

variety of diam

ing size is bes

g to use a static 
ponent.

 

               

ses plus contro

lly chosen for 

sional rigidity u

an be damage

ir actuated dis

e given when t

e disposable p

eaded applica

ed to fill the ma

cants compatib

upplied are as

aced, if necess

xes parts “A” a

meters and mix

st.  The first m

mixer that has b

           

ol air lines join

the applicatio

under pressur

ed if severely k

spense valve.  

the operator p

plastic mixer at
ator block. 

anifold with a c
ble with the m

semblies whic

sary. 

and “B” togeth

xing elements 

aterial out of a

ecome partially c

Page 4

n the main 

n.  Any 

re, and 

kinked, but are

Please review

presses the 

t the 

compatible 

aterial to be 

ch should be 

her as they are

(length).  Field

a static mixer 

cured can result 

 

Summary of Contents for SOC GMP-050 Series

Page 1: ... MANUF MODEL SOC G S INST EEWAY BOUL YN CENTER 763 592 206 763 592 207 www ast corp ast ast corp FACTURE L GMP 050 OC G TRUC LEVARD MN 55430 60 5 net net ED FOR GMP CTIO 050 S NAL SERIAL RATIO 1 1 SERIE MAN L NUMBE ES NUAL 60089 05 ER L REV 11 18 ...

Page 2: ...RNINGS 6 DAILY OPERATION START UP 7 SHUT DOWN 7 PERIODIC MAINTENANCE METERING PUMP MAINTENANCE 7 DISPENSE VALVE MAINTENANCE 7 RATIO CHECK 7 TROUBLESHOOTING TROUBLESHOOTING 7 RATIO CHECK PROCEDURE 8 TROUBLESHOOTING GUIDE 9 SHUT DOWN PROCEDURES PUMP CLEANING PROCEDURE 10 SHORT TERM SHUT DOWN PROCEDURE 10 END OF SEASON SHUT DOWN PROCEDURE 11 BILLS OF MATERIAL DRAWINGS OVERALL 13 DRIVE ASSEMBLY 14 PUM...

Page 3: ... liability for consequential or contingent damage of any kind including but not limited to loss of business loss of production loss of reputation loss related to defective materials or workmanship delay in manufacture repair or replacement or otherwise related to an AST product AST will repair or replace at normal service or purchase charges a damaged AST product that is damaged by a cause other t...

Page 4: ... ble The tank k inlet assemb w the entire inl SYSTEM s two gerotor ections Each et Assembly ectrical Drive M ar Metering P livery Hoses spense Valve xer ntrols material specif may cause po lid and a pum ks are piped to bly to the gear let assembly t M type gear met of the compon Motor Gear R umps fied on the T E oor results dam mp inlet block o the gear pum pump The b o be removed tering pumps nen...

Page 5: ...h d a material o onnected to an ernal driven ge ar allowing the pump which a revent materia ontours of eac age to the sur he ratio accur he number of t 16 tooth sproc dual stage pu pump are prov ling the seal c ded for lubrica with a lubrica E The second pump is filled pushed out fr ing Gerotor pu SYSTEM DUCER able speed ele bed and seale ETS hardened drive utlet hose fittin n inner drive g ear Th...

Page 6: ...sed to flus ally actuated d the dispense a stem operatin e point where of the disposa he dispense m he manifold w can be used in nside the man o ring inside th e static mixer i Mixers are a ment quantity moved and discar e manifold port fo M continu oses The two will vary and n terms of pre ding on the out sh the system dispense appl assembly g on and o they join toget able mixer noz manifold Thes...

Page 7: ... AC line 1 ground As lo ssman ABC o protection is r ovide ground f SYSTEM h This signal the drive moto increase th P1 11 This ng as 120 VA or Little Fuse 3 required USE fault protection M continu will start pump or speed contr he output of the fuse is sized t C input is con 314 Series cer E ONLY UL LIS n to their equi ued p operation an roller Turning e pumps to open in the nected proper ramic fus...

Page 8: ...XER ATTACHED Hold the top into a waste container and actuate the system Observe flow of both materials from the round ports and continue to run the system until a positive air free flow is achieved Wipe clean and apply compatible lubricant to the tip and the treaded area to permit easy removal later Attach proper mixer to applicator tip and tighten mixer nut Purge at least 3 mixer volumes of mater...

Page 9: ...verify tanks are over 1 3 full PERIODIC MAINTENANCE Remove and clean any material residue or film with compatible solvent damp pad only do not pour solvent Lubricate with compatible lubricant If leakage appears at shaft replace seals Use caution when disassembling the Gerotor pump making sure not to gouge or mar any of the internal surfaces of the pump DISPENSE MANIFOLD MAINTENANCE Clean threads p...

Page 10: ... O rings packings if necessary o If ratio is incorrect proceed to Step 4 If volume is off from Step 3 remove hoses at the outlet assembly Trigger applicator and dispense each material into separate cups Compare volume of material dispensed out of outlet assembly o If ratio is correct the problem is occurring in the material hoses Clean and or replace hoses o If ratio is incorrect proceed to Step 5...

Page 11: ...ebuild Plugged hoses or dispense manifold Clear or replace Too much flow Motor speed control Reduce setting Check motor speed setting Adjust per controller manual Irregular flow Check valves sticking blocked Disassemble Clean Blockage at pump inlet Remove tank inlet clear Blockage in hoses Clear replace Blockage in static mixer nozzle Replace Material not curing Material off ratio 1 Check material...

Page 12: ...disassembly is unnecessary unless material is leaking from shaft seals check behind drive sprocket Once completely clean re assemble pumps Note Mechanical side of pumps cannot be assembled incorrectly if the two 2 guide pins are in place Use new o rings The use of petrolatum grease is recommended to lubricate all internal surfaces immediately before installation and may make re assembly easier alo...

Page 13: ...l if any problems are observed END OF SEASON SHUTDOWN PROCEDURE The following is the recommended procedure for storing equipment for an extended period of time Please note that some items included in this procedure are not included with all supplied equipment Please use all safety devices such as but not limited to gloves and eye protection When working with solvents do so in a well ventilated are...

Page 14: ...ne dry If possible temporarily disconnect material hoses from dispense manifold and allow any trapped solvent to drain Fill zerks on dispense valve with petrolatum grease until lubricant coming out of ports is clean o Load Test Material Load each material into correct tank Remember to keep one lid on while filling the other tank Set motor speed to low 30 and actuate trigger operating system until ...

Page 15: ...x 3 8 F NPSM SWIVEL 14 11485 2 ELBOW 3 8 M NPT x 6 JIC 90 DEGREE 15 11299 10 2 HOSE TEFLON 3 8 ID x 10 6 JIC SWIVEL ENDS 16 33340 8 HOSE CORRUGATED 1 1 4 I D POLYETHYLENE PER 24 LENGTH 17 14707 1 LABEL DECAL B W AST 1 3 8 X 4 3 8 X 3 5 MILS VINYL W POLYESTER OVERLAY 18 11447 2 RIVET POP 1 8 DIAMETER x 1 16 1 8 GRIP RANGE 19 12627B 1 TAG SERIAL NUMBER ALUMINUM 20 11124 2 DECAL LETTER A 3 BLACK 21 1...

Page 16: ... 1 8 LONG 6 14495 1 IDLER SPROCKET 40 CHAIN 17 TOOTH 640 BORE BALL BEARING 7 33674 3 25 CHAIN No 40 STEEL 1 2 PITCH ROLLER FT 8 14333 1 CONNECTING LINK 40 CHAIN STEEL 9 12705 8 BOLT 3 8 16 x 1 HEX GR5 10 11306 12 BOLT 5 16 18 x 1 HEX GR5 11 11754 8 WASHER 3 8 LOCK INTERNAL TOOTH 12 11139 1 BOLT 3 8 16 x 2 HEX GR5 13 14488 1 NUT T SLOT 3 8 16 7 16 WIDE SLOT 7 8 OAL 14 11305 12 WASHER 5 16 LOCK INTE...

Page 17: ...28 UNF 10 11433 1 VALVE BLEED 1 8 M NPT 11 23666 03 1 KEY 1 L x 3 16 SQUARE 12 13811 2 O RING 1 039 EP 13 13594 2 BUSHING TEFLON LINED STEEL 3 4 ID 7 8 OD x 3 4 L 14 14097 07 1 KEY 1 8 SQUARE 7 16 LONG 15 25157 01D 1 SHAFT GEROTOR PUMP 59 CU IN REV SINGLE ELEMENT EXTENDED 16 14942 1 INNER OUTER ELEMENT SET GEROTOR PUMP PUMP REBUILD PARTS 17 26603 1 FLANGE ECCENTRIC RING GEROTOR PUMP 55477E 18 2660...

Page 18: ...ANGE PIPE 1 NPT BLACK IRON 3 26617 10 1 DISC OUTSIDE TANK SUPPORT 10 3 4 OD 10 GA STEEL 4 26621 1 CONTAINER 6 1 2 GALLON HDPE W MTG HOLES AND OUTLET PORT 5 26618 12A 1 DISC TANK SUPPORT 10 OD 12 GA STEEL 6 11047 4 NUT 1 4 20 HEX NYLOCK 7 11465 16 1 FITTING BULKHEAD 1 4 NPT x 1 LONG NICKEL PLATED 8 11303 1 TUBE FITTING 1 4 M NPT x 3 8 TUBE 90 DEGREE 9 11055 8 WASHER 1 4 SAE FLAT STEEL TANK ASSEMBLY...

Page 19: ...2 CASTER 5 DIAMETER x 6 1 4 OAH SWIVEL GRAY 1 2 THREADED STEM 4 11009 2 WASHER 1 2 SAE FLAT STEEL 5 11050 2 NUT 1 2 13 HEX NYLOCK OF ITEMS 3 PRODUCT PRODUCT NAME 56539 ASSEMBLY HANDLE PIVOTING GMP SP ITEM PART QTY ITEM DESCRIPTION 1 26596 1 WELDMENT HANDLE LOWER PIVOTING GMP SP 2 56548 1 ASSEMBLY HANDLE CLAMP ON POT MTG GMP SOC 3 14617 2 BOLT U ROUND 1 1 2 ID WHEEL ASSEMBLY HANDLE ASSEMBLY 56538 5...

Page 20: ...LL VALVE 2 11972 2 RIVNUT 1 4 20 STEEL 3 11563 1 PLUG PLASTIC SQUARE 1 16 GA TUBE 4 12718 1 ACTUATOR PUSH BUTTON LEVER ACTING 5 12905A 1 SWITCH PUSHBUTTON SPST MOMENTARY N O 6 32 6 14428 1 PLUG PLASTIC RECTANGULAR RIBBED 1 1 2 x 1 14 16 GA TUBE 7 23761A 1 COVER ELECTRICAL SWITCH GMP 025 8 26600 1 WELDMENT HANDLE GUN ASSEMBLY GMP SP 9 13025 1 GRIP CORD SNAP IN NYLON 3 8 ID 3 4 OD DISPENSE ASSEMBLY ...

Page 21: ...7 8 L X 0 032 C S GMP 3 12013 2 BALL 3 8 DIAMETER CHROME STEEL 4 23837 01 2 SEAT INTERNAL CHECK DISPENSE MANIFOLD UHMW GMP 025 5 12681 2 O RING 1 906 EP 6 6233 2 UNION MANIFOLD SEAT 9 16 18 SAE X 1 4 F NPT 7 13212 2 ZERK GREASE BUNA SEAL STRAIGHT 1 8 NPT 8 11923 2 BOLT 1 4 20 x 1 3 4 SHCS 9 13606 2 WASHER 1 4 LOCK SPLIT 10 11032 2 NIPPLE 1 4 NPT HEX 11 11127 2 VALVE BALL 1 4 NPT LP 12 11288 2 ADAP...

Page 22: ...ORD POWER 3 PRONG MOLDED PLUG 120 V 6FT LONG 3 12862 02 2 GROMMET PLASTIC 7 8 OD x 5 8 ID 4 12863 10 1 GRIP CORD 5 8 ID 1 2 NPT 5 12863 10 1 GRIP CORD 5 8 ID 1 2 NPT 6 13012 1 TERMINAL SLIDE MALE 16 14 GA CONNECTOR 7 13013 1 TERMINAL SLIDE FEMALE 16 14 GA CONNECTOR 1 4 SPADE CONNECTOR 8 13016 5 TERMINAL SPADE 16 14 GA 6 STUD 100 PIECE PACK 9 13470 1 POTENTIOMETER 5K OHM KB ELECTRICAL SCHEMATIC ASS...

Page 23: ...ELECTRICAL SCHEMATIC ASSEMBLY 55625 10 2 of 2 Page 21 ...

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