Tangye P6100S Original Instructions Manual Download Page 1 | Manualshive

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Original Instructions

for

Hydralite Jacks

Revision 2

–

Issue 1

(MOD 21237)

Allspeeds Ltd.

Royal Works, Atlas Street

Clayton Le Moors, Lancashire, UK.

BB5 5LW

01254 615100

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Summary of Contents for P6100S

Page 1: ...Original Instructions for Hydralite Jacks Revision 2 Issue 1 MOD 21237 Allspeeds Ltd Royal Works Atlas Street Clayton Le Moors Lancashire UK BB5 5LW 01254 615100 ...

Page 2: ...neral Safety Rules 6 4 1 Warnings 6 4 2 Important Information 6 4 3 General Safety 6 4 4 Warning Symbols 7 4 5 Pinch Points 8 5 Operating Instructions 9 5 1 Before Use 9 5 2 Check Oil Level 10 5 3 Positioning the Jack 11 5 4 Raising the Jack 14 5 5 Lowering the Jack 18 5 6 Jacks with Screwed Rams Type S 19 5 7 Jacks with Lifting Claws Type C 20 5 8 100 Tonne Jacks Only 22 6 After Use 23 7 Maintena...

Page 3: ...94 2000 A1 2008 the British Standard for Mobile or moveable jacks and associated lifting equipment Please read carefully and work in accordance with this instruction booklet and keep in a safe place for future reference It is the responsibility of the purchaser to ensure that operators are properly trained in the safe use of this equipment and have access to this document No modification and or ad...

Page 4: ...cks may need to be moved by two people 2 2 Oil Requirements The Hydralite range of hydraulic jacks contain nitrile seals and should only be used with good quality hydraulic oil e g Shell Tellus 32 For compatibility with any other fluid please contact the manufacturer 2 3 Environmental Considerations The jack is intended for use in industrial environments inside or outside between temperatures of 2...

Page 5: ...3 Declaration of Conformity ...

Page 6: ...ry resulting from unsafe use of the product lack of maintenance or incorrect operation 4 3 General Safety To prevent the risk of injury the jack should only be used by fully trained and competent operators Make sure that all safety devices are in place and functioning correctly Make sure the working area is adequately lit and is free of any obstructions Only operate the jack in a safe working envi...

Page 7: ...ound the work area 4 4 Warning Symbols General Hazard Hydraulic tool with inherently dangerous moving parts Crushing Hazard Do not put hand between jack and object being lifted Tipping Hazard Ensure jack is on level smooth surface to prevent tipping Lowering Hazard Do not place anything under jack while loaded unless mechanically locked With screw type jack etc ...

Page 8: ...v 1 Issue 1 Date 01 07 2021 4 5 Pinch Points Care should be taken to avoid the two pinch points between the operating quadrant and the jack body Keep all body parts away from these areas when operating the jack to avoid injury Figure 1 Pinch Points on the Jack ...

Page 9: ...ure that it is in good condition Check the external surfaces for mechanical damage and or oil leaks If either is present do not use the equipment and have the jack serviced Ensure that the external surfaces are dirt free Ensure the work area is clear and free from obstructions Ensure the operator can watch the lifting device and the load during all movements ...

Page 10: ...osition prior to testing to determine the level Remove the dipstick and check the oil level as shown in Figure 2 The maximum level is marked on the dipstick the oil level should be between this mark and the bottom of the dipstick If oil needs to be added ensure that the surrounding area is clean Use high quality hydraulic oil such as Shell Tellus ISO 32 or equivalent Figure 2 Removing and Checking...

Page 11: ...een the load point and jack ram to avoid damaging the structure to be lifted The jack should only be used in the orientations shown below Figure 3 Jack Positions IMPORTANT Always ensure that the full base area of the jack is supported when in use Position the jack so that the load bears centrally on the top of the ram or on the full extent of the claw ensuring that the load cannot touch any static...

Page 12: ...Allspeeds Document Tangye Hydralite Manual Page 12 of 27 Rev 1 Issue 1 Date 01 07 2021 Always ensure that loads are applied centrally to the ram or to the full extent of the claw Figure 4 Applying Loads ...

Page 13: ...sue 1 Date 01 07 2021 Do Not position the jack by using the operating lever in the release valve If the jack is to be placed some distance under the load use the operating lever in the operating lever quadrant socket to position the jack Figure 5 Manoeuvring the Jack ...

Page 14: ...ble working load and the travel of the hydraulic jack is marked on the equipment 5 4 1 Warnings Do Not overload the jack especially when lowering loads Do Not under any circumstances go under a load when hydraulic jacks solely support it Should work under a load be required a screwed version of the jack or other means of support e g chocks should be used in order to mechanically lock the load see ...

Page 15: ... 5 4 3 Pumping the Jack Insert the operating lever fully in to the operating quadrant as shown in Figure 7 Three positions are provided to enable the operator to choose the best ergonomic position The jack ram is raised on each downward stroke of the lever The operating lever should be used in a steady controlled movement at a maximum of 30 strokes per minute When the full extension has been achie...

Page 16: ...the Operating Lever The table below show the maximum effort required to operate the jack when loaded to the maximum rated load Jack Range Max Effort kg Max Effort N 20 Tonne 54 530 30 Tonne 52 510 40 Tonne 50 491 60 Tonne 52 510 72 Tonne 50 491 100 Tonne 79 775 Table 1 Maximum Effort on Operating Lever Where the generated effort to raise the loaded jack exceeds 400N the effort shall be lowered by ...

Page 17: ...jacks cannot be used to lift a 30T load as it impossible to pump both jacks at exactly the same rate or lower the jacks at exactly the same rate One of the jacks will end up with an excess load and is liable to fail In such case two PS630 jacks should be used to raise a load of 30T When using multiple units to lift a load all jacks must be operated at the same time so that the load is lifted evenl...

Page 18: ...emove from service and have it checked by the manufacturer or service agent To lower the jack first remove the operating lever from the operating quadrant and place it into the release screw Turning this anti clockwise will allow the ram to descend The amount this is rotated will control the speed of descent only open a very small amount approx 5 at first Figure 9 Closing the Release Valve Screw ...

Page 19: ...ed position without relying on the hydraulic circuit Figure 10 Locking Collar When the load is at the required position rotate the locking collar clockwise until it rests hand tight on the top of the jack body To undo operate the jack so that the hydraulic circuit just takes the load off the locking collar Rotate the collar anti clockwise until it reaches the top of the ram Important Safety Note L...

Page 20: ... the jack Ensure the claw is seated properly before use and also that the toe is as far under the load as possible Figure 11 Claw Jack The capacity of the claw is 40 of the capacity of the jack to which it is fitted Jack Load Tonnes 20 30 40 60 Claw Load Tonnes 8 12 16 24 Table 2 Claw Loads The Claw Load is marked on the jack nameplate Do not exceed this load on the claw of the jack If the claw is...

Page 21: ...e 01 07 2021 Figure 12 Claw Load Jacks intended for use with claws have extended bases which prevent the jack from tipping over when a load is applied to the claw Never attempt to use a claw on a jack without an extended base Figure 13 Always Use an Extended Base with a Claw ...

Page 22: ...hand side of the jack as shown in Figure 14 and operates in the same manner as the high pressure pump Figure 14 High and Low Pressure Pumps Insert the operating lever in to the low pressure pump and raise the ram until the ram head is in contact with the item to be lifted Then remove the operating lever from the low pressure pump and insert it in to the high pressure pump in order to lift the load...

Page 23: ...d and the operating quadrant in the up position Figure 15 Storing With the Quadrant Up Always close the release valve to ready the jack for the next operation see Figure 6 Always clean the ram and retract after use Always remove the jack operating handle when not in use as this can cause a trip hazard if left in the jack Always ensure any oil spills are cleaned up after use ...

Page 24: ...ed the reservoir should not be overfilled Always use clean oil of the type specified in Section 2 2 Always wipe the claw ram extension clean before retracting for storage Inspect and clean ram and jack after every use if subjected to abnormal or shock loading inspect for damage immediately Refer to the manufacturer or an authorised service centre for testing and service IMPORTANT This jack should ...

Page 25: ...prevent contamination of the oil and mating components Before carrying out any maintenance tasks ensure that the equipment is fully isolated and that there is no residual pressure in the system IMPORTANT The hydraulic jack is a pressure vessel and should not be drilled machined mutilated or damaged in any way for mounting purposes or to assist in its removal for servicing any warranty will be inva...

Page 26: ...kit required can be determined from Table 3 Jack Model Seal Kit PS620 PS620C PS620C1 PS1220 PS1220C PS1220C1 133506 PS620S PS1220S 133930 PS630 PS630C PS630C1 PS1230 PS1230C PS1230C1 133511 PS630S PS1230S 133932 PS660 PS660C PS660C1 PS660Z PS672Z PS1260 PS1260C PS1260C1 133518 PS660S PS1260S 133935 PS1840 PS1840C 133529 PS1840S 133934 P6100S 995058 Table 3 Seal Kits ...

Page 27: ... Material Base Aluminium Cistern Aluminium Ram Aluminium Liner Aluminium Liner 72 Tonne Stainless Steel Ram Cap Carbon Steel Operating Lever Carbon Steel Table 4 Part materials Remaining components should be disposed of in accordance with local current regulations Hydraulic fluid should be drained into a suitable container and disposed of in accordance with current local regulations ...

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