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4

ASSEMBLY INSTRUCTIONS

 

Attach the handle to the charger using the four screws provided.  Attach the front leg to the base 
with the four hex head screws provided.   To attach wheels and axle to the base, tap one axle nut 
onto the axle with a hammer, slide one wheel onto the axle.  Push the axle through the base, place 
wheel on opposite side.  Tap axle nut onto the axle with a hammer. 
 

OPERATING INSTRUCTIONS

 

CAUTION

 - This battery charger must be fully assembled before operating.  Failure to do so may 

result in risk of injury. 
 

USE OF INSTRUMENT PANEL:

 

The MINUTES CHARGE timer has an OFF position, a CONTINUOUS 
CHARGE position and a timed charge range from 0 to 120 minutes. 

a.

 

OFF

 - Always make sure the timer is in the OFF position before connecting 

or disconnecting the clamps from the battery.  The charger will not charge 
with the timer in this position. 

b.

 

CONTINUOUS CHARGE

 - This position is used for slow charging or 

parallel charging and will not turn the charger off.  Do not use this position for 
fast charging. 

c.

 

0 to 120 MINUTES TIMED CHARGE

 - The timer will automatically turn the charger off at the end of the pre-set 

charging time.  Turn the timer past 20 before setting the desired time. 

d.

 

VOLTS/AMPS CHARGE SWITCHES

 - These switches are used to regulate the output voltage and current of the 

battery charger. 
 

TO CHARGE BATTERIES

 

Make connections to the battery per the instructions in preceding section of this manual.  Determine the battery voltage 
and set initial charge rate settings per chart.  Turn the timer on.  If a higher rate of charge is desired, turn the AMPS 
CHARGE switch to the appropriate 2, 3, 4 or HI position.  Always return the AMPS CHARGE switch to the LO position 
before advancing the VOLTS CHARGE switch. 
ATTENTION: When charging an AGM battery the charge should be terminated between 14.7V to 15.0V, always follow 

battery manufacture instructions. 

 

12V CRANKING ASSIST AND BOOST STARTING

 

Turn off all lights and accessories in the vehicle. 
Connect the charger to battery per previous instructions.  Charge the battery at least five minutes.  Make sure the battery is accepting current 
before setting charger to crank assist.  Always start on the lowest amperage crank setting.  Put the switch in the "12V CRANK ASSIST" 
position.  Start the car with the charger connected to the battery.  Follow the duty cycle on the unit.  Turn the switch to OFF and remove the AC 
power cord from the electric outlet before disconnecting the DC clamps. 

 

DIESEL VEHICLES 

 

Diesel engines have special starting requirements due to the high compression required to ignite the fuel mixture.  Because of this, the starter 
motors have to work harder which requires the battery to deliver a large amount of power for a period of time.  Adequate voltage must be 
supplied also to insure the glow plug will have enough power to preheat the chamber.  When attempting to start a diesel vehicle, always fast 
charge the battery at least five minutes.  If time permits, charge the battery as long as possible or until the battery reaches 75% state of 
charge. Make sure the battery is accepting current before setting charger to crank assist.  Always start on the lowest amperage crank setting.  
With the charger "ON" and attached to the battery, attempt to start the vehicle.  Do not crank the engine more than 20 seconds in a five-minute 
period.  While allowing the starter to cool, allow the charger to continue to charge the battery. 
If the vehicle has two batteries installed, read the "VEHICLES WITH TWO BATTERIES" section of this manual. 

 

VEHICLES WITH TWO BATTERIES

 

Many diesel vehicles and service vehicles are equipped with two batteries.  This is to provide the vehicle with greater starting power capacity 
or longer reserve capacity to provide power for accessories.  These batteries are wired into a parallel circuit.  Because of this, it will take twice 
as long to charge these batteries as indicated in the LENGTH OF CHARGE table.  If one battery is charged and the other discharged, the 
discharged battery should be removed from the vehicle and checked.   When attaching the charger to this type of vehicle the charger should 
be attached to the battery which is wired closest to the starter.  This allows the charger to provide maximum starting power to the starter motor 
by minimizing the voltage drop in the engine cables. 

 

PARALLEL CHARGING

 

This charger may be used to parallel charge up to 10 batteries 
with a bus bar kit, or by using a minimum 6AWG gauge booster 
cables to connect the batteries together in parallel. 
 

CAUTION:

 Do not connect 6 and 12 volt batteries in parallel 

with each other. 

 

12V

6V

12V

HI

LO

2

L

O

2

2

3

4 H

I

L

O

H

I

HI

LO

18V

24V

12V CRANK ASSIST

VOLTS/AMPS CHARGE

BATTERY

POS(+)

NEG(-)

OUTPUT CABLES
FROM CHARGER

RED CLAMP

BLACK CLAMP

NEG(-)

BATTERY

POS(+)

NEG(-)

BATTERY

POS(+)

Summary of Contents for 099684000390

Page 1: ...equipment you intend to use in vicinity of the battery Review cautionary markings on these products and on the engine 13 PERSONAL PRECAUTIONS a Someone should be within range of your voice or close enough to come to your aid when you work near a lead acid battery b Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes c Wear complete eye protection and clot...

Page 2: ...s see item f If the positive post is grounded to the chassis see item g f For negative grounded vehicles connect the POSITIVE RED clamp from the battery charger to the POSITIVE POS P ungrounded post of the battery Touch the contact button of the STOP GO LITE to the NEGATIVE NEG N battery post Interpret the light and take appropriate action When the green light is on connect the NEGATIVE BLACK clam...

Page 3: ...L TO BE USED IN POSITIVE CLAMP ONLY For instructions for NEGATIVE clamp attachment refer to section 18f or 18g Storage position Will not get lost Always ready to use Extended position Note Pressure when handle is squeezed holds adapter firm Will not slip back Thrust on terminal Note Clamp is released and spring tension holds adapter firm 22 LENGTH OF CHARGE a Test the battery for state of charge D...

Page 4: ...cted to the battery Follow the duty cycle on the unit Turn the switch to OFF and remove the AC power cord from the electric outlet before disconnecting the DC clamps DIESEL VEHICLES Diesel engines have special starting requirements due to the high compression required to ignite the fuel mixture Because of this the starter motors have to work harder which requires the battery to deliver a large amo...

Page 5: ... start of the charging process This will continue until the sulfation begins to break down CAUTION AS THE SULFATION BREAKS DOWN THE AMPERAGE MAY RAPIDLY RISE CONSTANT ATTENTION MUST BE OBSERVED TO PREVENT SERIOUS OVERHEATING OF THE BATTERY 4 Lower the charge rate to the lowest rate for the voltage of battery being charged 5 Charge the battery at this low rate until the electrolyte reaches the full...

Page 6: ...ndiqués sur ces produits et sur le moteur 13 PRÉCAUTIONS PERSONNELLES a S assurer que quelqu un est à portée de voix ou suffisamment près pour prêter assistance lorsqu on travaille près d une batterie au plomb b Avoir à la portée de la main une réserve suffisante d eau fraîche et du savon au cas où l acide de la batterie entrerait en contact avec la peau les vêtements ou les yeux c Porter des lune...

Page 7: ...a borne négative NEG N d Déterminer quelle borne est mise à la masse reliée au châssis Si la borne négative est mise à la masse au châssis comme dans la plupart des véhicules voir l article e Si la borne positive est mise à la masse au châssis voir l article f e Pour un véhicule avec masse au négatif brancher la pince positive ROUGE du chargeur à la borne positive POS P non mise à la masse de la b...

Page 8: ...re joints negatifs voir sections 18e ou 18f Position en accumulation Ne se perdera pas Toujours pret a servir Prolonger la position Note pression quand la poignee est compressee tient l adaptateur fermement Ne pas glisser en arriere Pouser les bornes Note Les serre joints sont retires et la source de tension tient l adaptateur fermement 22 PÉRIODE DE CHARGE a Utiliser un voltmètre ou un densimètre...

Page 9: ...age à l ampérage le plus bas Mettre l interrupteur sur la position SULVOLTER 12 12V CRANK ASSIST Faire demarrer la voiture avec le chargeur brancher sur la batterie Tourner l interrupteur sur la position ETEINTE et retirer la prise du courant avant de debrancher les serre joints DC VEHICULES DIESEL Les vehicules diesel ont besoin de certaines choses a cause de la faute compression necessaire pour ...

Page 10: ...ura jusqu a ce que le sulfate commence a se casser ATTENTION AU FURE ET A MEUSURE QUE LE SULFATE SE CASSE L AMPERAGE PEUT S ACCROITE RAPIDEMENT UNE ATTENTION CONSTANTE DOIT ETRE PORTER POUR EVITER QUE LA BATTERIE NE CHAUFFE 4 Baisser le taux de charge au plus faible taux de charge pour le voltage de la batterie qui est entrain de se charger 5 Charger la batterie a ce faible taux jusqu a ce que l e...

Page 11: ...iga estas insrtucciones y las publicadas por el fabricante de la batería y el fabricante de cualquier equipo que vaya a utilizar cerca de la batería Revise las marcas de precaución de estos productos del motor 13 PRECAUCIONES PERSONALES a Al trabajar con baterías de ácido de plomo ha de tener a alguien que pueda acudir en su ayuda en caso necesario b Tenga suficiente agua fresca cerca por si el ác...

Page 12: ... Si la terminal negativa está conectada a tierra por el chasis como en la mayoría de los vehículos pase al punto f Si la terminal positiva está conectada a tierra por el chasis pase al punto g f Para un vehículo con conexión a tierra negativa conecte la pinza positiva roja del cargador de baterías a la terminal no a tierra Positiva Pos P de la batería Conecte el botón de contacto Stop Go a la term...

Page 13: ...a sujeta el adaptador No se soltará Conexión a la terminal Nota la tensión en la pinza y el muelle sujetan el adaptador 22 DURACIÓN DE LA CARGA a Mida la batería para ver el estado de carga No cargue si está cargada más del 75 o si es defectuosa b Coloque el rango de carga de amperaje según el tamaño de la batería y el estado de carga de la misma c Marque los minutos de carga y empiece la carga de...

Page 14: ...ga el interruptor en la posición de arranque Crank Assist Encienda el coche con el cargador conectado a la batería NOTA no encienda el motor más de 20 segundos en periodos de 5 minutos Mientras espera que el starter se enfríe deje que el cargador siga cargando la batería Ponga el cronómetro en OFF antes de desconectar las pinzas VEHÍCULOS DIESEL Los motores diesel tienen unos requisitos de arranqu...

Page 15: ...IENTRAS EL SULFATO SE DESCOMPONE LOS AMPERIOS PUEDEN AUMENTAR RÁPIDAMENTE SE NECESITA ATENCIÓN CONSTANTE PARA PREVENIR EL SOBRECALIENTAMIENTO DE LA BATERÍA 4 Baje la medida de carga a la medida más baja para los voltios de la batería que está cargando 5 Cargue la batería a la medida más baja hasta que el electrolito llegue al estado de carga completa como está explicado en las tablas de su manual ...

Page 16: ...imentation C A 611253 15 Jeu de Câbles C C 611074 16 Disjoncteur C C 610069 17 Panneau Superior 611247 18 Panneau Latéral 1 605209 19 Panneau Arrière 611080 20 Voyant arrêt marche 604579 21 Pinces 1 paire avec mâchoires 6202 22 Jeu de mâchoires répare 1 610970 Masque Couvercle 605211 Poignée 610753 Panneau Avant 611079 Barre de bride 610517 MODELO 6002B LISTA DE PARTES 1 Pata Frontal 610864 2 Rued...

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