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Ascon Tecnologic - KM5P Line - ENGINEERING MANUAL - PAG. 1

KM5P

CONTROLLER, PROGRAMMER 

and SET POINT SETTER

Engineering Manual 

21/11 - Code: ISTR_M_KM5P_E_00_--

Ascon Tecnologic S.r.l.

Viale Indipendenza 56, 27029 Vigevano (PV) - ITALY

Tel.:

 +39 0381 69871/

FAX:

 +39 0381 698730

www.ascontecnologic.com

e-mail:

 

[email protected]

1.  OUTLINE DIMENSIONS (mm)

1.1  Mounting requirements

This instrument is intended for permanent installation, for 
indoor use only, in an electrical panel which encloses the 
rear housing, exposed terminals and wiring on the back.
Select a mounting location having the following characteristics:

1. 

It should be easily accessible;

2. 

There is minimum vibrations and no impact;

3. 

There are no corrosive gases;

4. 

There are no water or other fluids (i.e. condensation);

5. 

The ambient temperature is in accordance with the 
operative temperature (0... 50°C);

6. 

The relative humidity is in accordance with the instrument 
specifications (20... 85%);

The instrument can be mounted on panel with a maximum 
thickness of 15 mm.
When the maximum front protection (IP65) is desired, the 
optional gasket must be mounted (see “

How to order

” 

paragraph for details).

1.2  Dimensions

1.2.1  Controller with non removable terminals

PV

AT

48 *

14

11

48

48

*

  The controllers with universal power supply, 

have the body long 63.3 mm

1.2.2  Removable terminals

40

15.5

18.85

26

15

8.3

40

8.3

Screw removable terminals

Spring removable terminals

1.2.3  Panel cutout

45

+0.6

65 mm min.

65 mm min.

45

+0.6

2.  ELECTRICAL CONECTIONS

2.1  Wiring diagram

L

RS485

Thermo-

couple

DI1

OP3

OP2

OP1

OP4

(note)

DI2 (note)

Analogue input

mV, V

mA

Note: 

Terminal 4 can be programmed as:

- Digital Input

 (DI2) connecting a dry contact 

between terminals 4 and 16;

- 0... 12 V SSR Drive Output 

(OP4) connecting 

the load between terminals 4 and 16;

- 12 Vdc (20 mA) transmitter power supply

 

connecting the 2 wire transmitter between 
terminals 4 and 1; for 3 wire transmitter connect 
terminal 4 to transmitter power supply input 
and terminal 1 and 2 to transmitter signal output.

12 VDC

(note)

PV

4... 20 mA

3 wire transmitter

12 VDC

(note)

PV

Pt100

Pt1000/NTC/PTC

4... 20 mA

2 wire transmitter

Neutral

Power

supply

Line

open

close

TERMINALS

Pin connector

q

  1.4 mm max.

 

(0.055 in.)

Stripped wire
L: 

5.5 mm 

 

(0.21 in.)

General notes about wiring

1. 

Do not run input wires together with power cables.

2. 

External components (like zener barriers, etc.) connected 
between sensor and input terminals may cause errors in 
measurement due to excessive and/or not balanced line 
resistance or possible leakage currents.

3. 

When a shielded cable is used, it should be connected at 
one point only.

4. 

Pay attention to the line resistance; a high line resistance 
may cause measurement errors.

Summary of Contents for KM5P Series

Page 1: ...s with universal power supply have the body long 63 3 mm 1 2 2 Removable terminals 40 15 5 18 85 26 15 8 3 40 8 3 Screw removable terminals Spring removable terminals 1 2 3 Panel cutout 45 0 6 65 mm m...

Page 2: ...n 15 A Pt 1000 calibration According to EN 60751 A2 2 2 5 V and mV Input mV V _ _ 1 2 Input impedance 1 M for mV Input 500 k for Volt Input 2 2 6 mA Input 0 4 20 mA input wiring for passive transmitte...

Page 3: ...ut 0 5 VDC Logic level 1 12 V 20 15 mA max Current Analogue Output mA 7 8 mA output 0 4 20 mA galvanically isolated maximum load resistance 500 Voltage Analogue Output V 7 8 V output 0 2 10 V galvanic...

Page 4: ...ns according to EN 60070 1 Terminals protection IP 20 according to EN 60070 1 Installation Panel mounting Terminal block 16 M3 screw terminals for cables of 0 25 2 5 mm2 AWG22 AWG14 with connection di...

Page 5: ...SSR Pow Supply Dig Input DI2 Serial Communications TTL Modbus S RS485 Modbus TTL Modbus Connection type Standard screw terminals not removable E Removable screw terminals M Removable spring terminals...

Page 6: ...less significant digit of the lower display is lit We define all the above described conditions as Standard Display 5 3 Entering the Configuration modes The configuration parameters are collected in...

Page 7: ...linear 0 10 0 10 V linear 2 10 2 10 V linear When the code of the input type is equal to e see How to order paragraph J TC J 50 1000 C 58 1832 F crAL TC K 50 1370 C 58 2498 F S TC S 50 1760 C 58 3200...

Page 8: ...it will be forced to nonE 4 The transfer from 9 io4F on to 9 io4F Out4 makes parameter 24 O4F visible equal to nonE 10 diF1 Digital input 1 function Available Always Range oFF No function 1 Alarm Rese...

Page 9: ...r diF1 Repeates the digital input 1 status diF2 Repeates the digital input 2 status on Out1 always ON riSP Inspection request Notes 1 When two or more outputs are programmed in the same way these outp...

Page 10: ...P Et1 Program Event 1 P Et2 Program Event 2 or bo Out of range or burn out indicator P FAL Power failure indicator bo PF Out of range Burnout and Power failure indicator St By Stand By status indicat...

Page 11: ...anual reset 4 Acknowledgeable alarm 8 Relative alarm not active at set point change Example Setting Ab1 equal to 5 1 4 the alarm 1 will be not active at power up and Acknowledgeable Notes 1 The not ac...

Page 12: ...rom nonE Range 0 Never 1 During stand by 2 During overrange and underrange 3 During overrange underrange and stand by AL2 Group Alarm 2 parameters 36 AL2t Alarm 2 type Available Aways Range When one o...

Page 13: ...imit of the AL3 threshold For band alarm is low alarm threshold Available When 44 AL3t is different from nonE or 44 AL3t is different from SE br Range 1999 to 47 AL3H engineering units 47 AL3H For Hig...

Page 14: ...ating OUTc rEG cooling off ON ON off off ON When one control action heat or cool is programmed Pid PID heat or cool On FA ON OFF asymmetric hysteresis On FS ON OFF symmetric hysteresis 3Pt Servomotor...

Page 15: ...actions is usually different This parameter allows to define the ratio between the efficien cy of the heating system and the efficiency of the cooling one An example will help us to explain the philo...

Page 16: ...points SP SP2 SP3 and SP4 parameters and all the program set points 95 Pr S1 100 Pr S2 105 Pr S3 110 Pr S4 parameters If an SP is out of this range the instrument forces it to the max acceptable value...

Page 17: ...able When at list one output is e programmed as control output Range 0 01 99 99 units per minute inF ramp disabled step transfer General note about remote set point when the remote set point RSP with...

Page 18: ...ilter on the displayed value Available Always Range oFF Filter disabled From 0 0 oFF to 20 0 engineering units Note This is a window filter related to the set point it is applied to the displayed valu...

Page 19: ...urve Modified curve Note Parameters from 105 to 125 are reserved PrG Group Programmer function parameters These instruments are equipped with 2 pages of 4 program each 8 programs total Each program is...

Page 20: ...A SPSet point selection tunE Manual start of the auto tune But I want that the operator will be able to change the SP value and the AL1 value In this case the promotion list is Parameter Promotion Li...

Page 21: ...on of the Operator level is subject to a time out If no button is pressed for more than 10 seconds the instrument returns to the standard display and the new value of the last selected parameter will...

Page 22: ...lated with the control wattmeter independent timer worked time etc continue to operate normally 7 6 Stand by mode This operative mode also deactivates the automatic control but forces the control outp...

Page 23: ...hanged 127 Pr n Active program Available Always Range From 1 to 8 Note During program execution this parameter can NOT be changed 128 Pr St Status of the active program Available Always Range rES Prog...

Page 24: ...band guaranteed soak Temperature Wait Wait Soak x Soak x Ramp x 1 Ramp x Wait Soak SP Wait SP Measure 138 P1 E1 Events of the first group Available When 129 Pr F is different from nonE or 129 Pr F is...

Page 25: ...of the fourth soak Available When 129 P1 F is different from nonE 139 P1 S2 is different from oFF 144 P1 S3 is different from oFF and 149 P1 S4 is different from oFF Range 0 00 99 59 time units 152 P1...

Page 26: ...1 Program 1 parameters can be applied to the Pr2 parameters with the exception of the prefix that changes from P1 xx to P2 xx Program 2 For more details see Pr1 group Pr3 Group Program 3 The same desc...

Page 27: ...qual to YES continue on Pr3 18 Press the button until Pr3 is shown 19 Enter in Pr3 20 Set the specific RUN type e g P3 F U diG 21 Set the time base P3 u hh nn 22 Set the desired program end P3 E A SP...

Page 28: ...o the elapsed time of the soaks and the remaining repetition s If a power down occurs during program execution at the next power up the instrument is able to continue the program execution and make al...

Page 29: ...THE EQUIPMENT OFF power supply relay output etc 2 Using a vacuum cleaner or a compressed air jet max 3 kg cm2 remove all deposits of dust and dirt which may be present on the case and on the internal...

Page 30: ...ecimal Point Position linear inputs 0 0 3 0 Decimal Point Position different than linear inputs 0 1 3 SSc Initial scale read out for linear inputs dp 1999 9999 0 4 FSc Full Scale Readout for linear in...

Page 31: ...ion request 15 Ao1L Initial scale value of the analog retransmission dP 1999 Ao1H 1999 16 Ao1H Full scale value of the analog retransmission dP Ao1L 9999 9999 17 o1AL Alarms linked up with the out 1 0...

Page 32: ...rm 1 2 Alarm 2 4 Alarm 3 8 Loop break alarm 16 Sensor Break 32 Overload on output 4 AL2 24 o3Ac Out 3 action 0 dir Direct action rEU Reverse action dir r Direct with reversed LED ReU r Reverse with re...

Page 33: ...in stand by mode 2 Alarm 3 enabled in out of range condition 3 Alarm 3 enabled in stand by mode and in over range condition 0 AL2 group Alarm 2 parameters no Param Description Dec Point Values Defaul...

Page 34: ...d in over range condition 0 LBA group Loop Break Alarm Parameters no Param Description Dec Point Values Default 52 LbAt LBA time 0 0 oFF 1 9999 s oFF 53 LbSt Delta measure used by LBA during Soft star...

Page 35: ...bling dP 1999 9999 E U 9999 SP group Set point parameters no Param Description Dec Point Values Default 74 nSP Number of used set points 0 1 4 1 75 SPLL Minimum set point value dP From 1999 to SPHL 19...

Page 36: ...ges alterna tely with the measured value When no program is running the instrument shows the standard display P t tu When the programmer is running the display shows the total elapsed time At the end...

Page 37: ...d Start at Run command with a first step in stand by nonE 130 P1 u Program 1 Time unit of the soaks 2 hh nn Hours and minutes nn SS Minutes and seconds hh nn 131 P1 E Program 1 Instrument behaviour a...

Page 38: ...r at the end of the program execution 0 cnt Continue SPAt Go to the set point selected by A SP St by Go to stand by mode A SP 168 P2 nE Program 2 Number of executions 0 1 99 times inF indefinitely 169...

Page 39: ...soak dP OFF or from SPLL to SPHL 0 212 P3 G2 Program 3 Gradient of the 2nd ramp 1 0 1 999 9 E U minute inF Step transfer inF 213 P3 t2 Program 3 Time of the 2nd soak 2 0 00 99 59 Time unit of the soa...

Page 40: ...E U oFF 251 P4 E2 Program 4 Events of the 2nd group 2 00 00 11 11 0 event OFF 1 event ON 00 00 252 P4 S3 Program 4 Set point of the 3rd soak dP OFF or from SPLL to SPHL 0 253 P4 G3 Program 4 Gradient...

Page 41: ...00 00 11 11 0 event OFF 1 event ON 00 00 287 P5 S3 Program 5 Set point of the 3rd soak dP OFF or from SPLL to SPHL 0 288 P5 G3 Program 5 Gradient of the 3rd ramp 1 0 1 999 9 E U minute inF Step trans...

Page 42: ...2 00 00 11 11 0 event OFF 1 event ON 00 00 323 P6 S Program 6 Set point of the 3rd soak dP OFF or from SPLL to SPHL 0 324 P6 G3 Program 6 Gradient of the 3rd ramp 1 0 1 999 9 E U minute inF Step trans...

Page 43: ...00 00 11 11 0 event OFF 1 event ON 00 00 359 P7 S3 Program 7 Set point of the 3rd soak dP OFF or from SPLL to SPHL 0 360 P7 G3 Program 7 Gradient of the 3rd ramp 1 0 1 999 9 E U minute inF Step trans...

Page 44: ...E U oFF 394 P8 E2 Program 8 Events of the 2nd group 2 00 00 11 11 0 event OFF 1 event ON 00 00 395 P8 S3 Program 8 Set point of the 3rd soak dP OFF or from SPLL to SPHL 0 396 P8 G3 Program 8 Gradient...

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