AsahiAV H-A077-E-00 User Manual Download Page 2

 

Installation, Operation and Maintenance Manual

 

 

H-A077-E-00

  3-Way Ball valve Type 23    Electric actuated Type Z 15

50mm (½”-2”)     

This User’s Guide contains very important information for the proper installation, maintenance and safe 
use of the

 

ASAHI

 

AV Product store in an easily accessible location.   

 

Warning & Caution signs -

 

 

This remark expresses the user to take caution due to the potential for serious 
injury or death. 

 

This remark expresses the user to take caution due to the potential for damage 
to the valve if used in such a manner. 

- Prohibition & Mandatory Action Signs - 

 

Prohibited: When operating the valve, this symbol indicates an action that should not be taken. 

 

Mandatory  action:  When  operating  the  valve,  this  symbol  indicates  mandatory  actions  that 
must be adhered to. 

 

1. Be sure to read the following warranty clauses of our product

 

 

- Always observe the specifications of and the precautions and instructions on using our product. 

- We always strive to improve product quality and reliability, but cannot guarantee perfection. 

Therefore, should you intend to use this product with any equipment or machinery that may pose 
the risk of serious or even fatal injury, or property damage, ensure an appropriate safety design or 
take other measures with sufficient consideration given to possible problems. We shall assume 
no responsibility for any inconvenience stemming from any action on your part without our written 
consent in the form of specifications or other documented approval. 

- The related technical documents, operation manuals, and other documentation prescribe 

precautions on selecting, constructing, installing, operating, maintaining, and servicing our 
products. For details, consult with our nearest distributor or agent. 

- Our product warranty extends for one and a half years after the product is shipped from our 

factory or one year after the product is installed, whichever comes first. Any product abnormality 
that occurs during the warranty period or which is reported to us will be investigated immediately 
to identify its cause. Should our product be deemed defective, we shall assume the responsibility 
to repair or replace it free of charge. 

- Any repair or replacement needed after the warranty period ends shall be charged to the 

customer. 

- The warranty does not cover the following cases: 

(1) Using our product under any condition not covered by our defined scope of warranty. 

(2) Failure to observe our defined precautions or instructions regarding the construction, 

installation, handling, maintenance, or servicing of our product. 

(3) Any inconvenience caused by any product other than ours. 

(4) Remodeling or otherwise modifying our product by anyone other than us. 

(5) Using any part of our product for anything other than the intended use of the product. 

(6) Any abnormality that occurs due to a natural disaster, accident, or other incident not stemming 

from something inside our product. 

* Note that damage induced by a defect of our product is not covered by warranty. 

- This guarantee applies to the use of our product only in Japan. If it is used overseas, please 

inquire with us separately. 

 

 

Summary of Contents for H-A077-E-00

Page 1: ...e 7 6 Specifications of valves 7 7 Specifications of actuator 8 8 Installation procedure 10 9 Support setting procedure 17 10 Electric wiring procedure 18 11 Operating procedure 20 12 Adjustment of li...

Page 2: ...ations or other documented approval The related technical documents operation manuals and other documentation prescribe precautions on selecting constructing installing operating maintaining and servi...

Page 3: ...properly Do not use AV valves in a place where they may become submerged in water Do not apply a great impact or vibration to the actuator The surface temperature of the actuator may rise during opera...

Page 4: ...e contact for the left open right open signal within the contact capacity 1A May be damaged Use a commercially available Allen wrench for manual operation Keep the ambient temperature of the installed...

Page 5: ...etc These chemicals may cause damage to the valve Store products in their corrugated cardboard boxes Avoid exposing products to direct sunlight and store them indoors at room temperature Also avoid st...

Page 6: ...Bolt 2 Ball 9 O ring B 19 Connector plate 3 Carrier 10 O ring C 20 Bolt 4b End connector Flanged end 11 O ring D 21 Rubber cap 4c End connector Socket end 12 O ring E 22 Rubber cap 4d End connector T...

Page 7: ...for signal output Attachment Sealing plug NBR rubber 3 LED lamp 11 Space heater 4 Indicator 12 Terminal block for grounding 5 Bush for manual operation 13 Terminal block for power input 6 Bolt cap 14...

Page 8: ...Body material PVDF JIS socket is not produced The spigot type is DIN standard only and the body material C PVC is not produced NOTE A Automatic 23 Type 23 Z Type Z U 95 240VAC U U PVC E EPDM F Flanged...

Page 9: ...arbonate blue flame retardant UL94V 0 Body Polycarbonate with glass black flame retardant UL94V 0 Function State output 5 Left open Right open output 1 place each Non voltage contacts Contact capacity...

Page 10: ...ct limit switch The valve may not be left fully closed or right fully closed and may leak The wiring diagram shows the end of the left open operation OLS 1 Left open limit switch SLS 1 Right open limi...

Page 11: ...mpact or other excessive stress When installing disassembling or reassembling the piping fix the End connector When installing a piece of equipment at the end of the piping line be sure to keep the se...

Page 12: ...n nut is loosen or remove please install in the following way Procedure 1 Make sure that the O ring A is properly mounted to the body 2 Set the End connector directly on the body without allowing the...

Page 13: ...her excessive stress The Union nut of this product is fastened lightly so that it can be loosened easily Be sure to remove the end connector before carrying out the work Failure to so may cause extern...

Page 14: ...rdly with hand 5 Using a spanner wrench or motor wrench screw in the end connector by turning 180 360 1 2 to 1 turns carefully without damaging it 6 Make sure that the O ring A is properly mounted to...

Page 15: ...talling pipes and valves ensure that they are not subjected to tension compression bending impact or other excessive stress The Union nut of this product is fastened lightly so that it can be loosened...

Page 16: ...dhesive insert the pipe quickly to the End connector and leave it alone for at least 60 seconds 7 Wipe away overflowing adhesive 8 Make sure that the O ring A is properly mounted to the body 9 Set the...

Page 17: ...The valve can be damaged Do not use a pipe wrench when tightening the union nut The valve can be damaged Be sure to conduct a safety check on all hand and power tools to be used before beginning work...

Page 18: ...ype clamp or something similar take care not to over tighten Excessive force may damage the pipe Do not subject the valve to pump vibrations The valve may be damaged Be sure to conduct a safety check...

Page 19: ...contact with each other There is a risk of short circuit and fire Tighten the cable gland securely with the recommended tightening torque 3 N m There is a risk of electric leakage or electric shock du...

Page 20: ...driver Flathead to connect the Rod type solderless terminal or the tip of the lead to the terminal block with the recommended tightening torque of 0 15 to 0 18 N m according to the wiring diagram Refe...

Page 21: ...ipment damage Check that Auto Manual Changeover switch is fully turned to manual mode then perform manual operation In the case of malodor overheating or smoking turn off the power supply immediately...

Page 22: ...open side and right open side and operate within the following range as a guide Type23 10 100 degree 5 When the manual operation is complete remove the hexagon wrench from the manual operation shaft...

Page 23: ...the external changeover switch and check that the valve display direction and operating direction match 3 Left fully open or right fully open and check that the LED lamp on the top of the cover light...

Page 24: ...len wrench and check that the limit switch operates with the adjusted opening If the adjustment is insufficient repeat steps 4 to 7 There are built in mechanical stoppers on the left open side and rig...

Page 25: ...ons of the valve stem and shaft adapter are correct 2 Check the fitting position of the top flange of the valve and the base plate 3 Push the base plate onto the valve until its claws firmly catch the...

Page 26: ...with the concave part of the Carrier 10 Rotate the Carrier to adjust the surface pressure 11 Attach the handle for manual valve to the stem and confirm that manual operation can be performed smoothly...

Page 27: ...8 Remove the O ring A at the Carrier 9 Engage the upper convex part of the handle with the concave part of the Carrier 10 Turn the handle and remove the Carrier 11 Remove the seat O ring B and O ring...

Page 28: ...f Disassembly When attaching a seat confirm the front and rear sides of the seat When installing the actuator on the valve check that the opening display of the actuator matches the direction of the s...

Page 29: ...en the right closed or left closed 17 Troubleshooting Problem Cause Treatment The Allen wrench does not turn or cannot turn during manual operation The built in stopper left open side or right open si...

Page 30: ...supply voltage is different Check the voltage with the tester and connect it to the correct power supply line The length of the power cable is long Set the cable length to 100 meters or less Refer to...

Page 31: ...emedy a defect even if you take measures against the defect or take corrective actions or when a part needs to be replaced check the information on the labels attached to the actuator and valve and co...

Page 32: ...al Information in this manual is subject to change without notice April 2022 H A077 E 00 3 Way Ball valve Type 23 Electric actuated Type Z 15 50mm 2 3 Way Ball valve Type 23 Electric actuated Type Z 1...

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