AS RTP9007S Page 32 Operation Manual Download | Manualshive

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English

tester RTP9007S

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Summary of Contents for RTP9007S

Page 1: ...2021 01 25 RTP9007S TESTER FOR VOLTAGE REGULATORS OF ALTERNATORS OPERATION MANUAL ON DIAGNOSTICS OF ALTERNATORS AND VOLTAGE REGULATORS UNIQUENESS TRAINING SERVICE INNOVATION WARRANTY QUALIT Y ...

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Page 3: ...oltage regulator connection 15 4 2 Diagnostics of voltage regulators of Lamp type 21 4 3 Diagnostics of voltage regulators of RLO RVC C KOREA types 22 4 4 Diagnostics of voltage regulators of C JAPAN type 23 4 5 Diagnostics of voltage regulators of SIG P D types 23 4 6 Diagnostics of voltage regulators of COM 12V and 24V types 23 5 DIAGNOSTICS OF ALTERNATORS 24 Appendix 1 26 Appendix 2 29 Appendix...

Page 4: ...he tester resulted from its improper use The tester performs the following operations 1 Performance evaluation of automotive alternators with electromagnetic excitation and nominal voltage of 12 24V An alternator can be tested either directly in a car or on the test bench that provides its drive 2 Performance evaluation of voltage regulators with electromagnetic excitation and nominal voltage of 1...

Page 5: ...ce there is a terminal for connection of diagnostic cables Fig 2 Figure 2 Terminal for connection of diagnostic cables There is a USB Type C port in the bottom part of the tester through which the power is supplied to the tester during the diagnostics of voltage regulators The USB port serves as well for connection of the tester to a computer either for software updating or for data copying Fig 3 ...

Page 6: ...le for voltage regulators Fig 4 and adapter cables Fig 5 for easy connection to the voltage regulator output terminals are included in the tester set Figure 4 Diagnostic cable for voltage regulators MS 33502 Figure 5 Adapter cables for diagnostics of voltage regulators ...

Page 7: ...A IG White cable with a terminal FR through this terminal the data on the voltage regulator load are transmitted The cable connects to FR DFM and M terminals of the voltage regulator Grey cable with a terminal D the terminal through which the control lamp of the voltage regulator is connected to terminals D L IL and 61 of the voltage regulator Yellow cable with a terminal GC for connection of the ...

Page 8: ...English tester RTP9007S 6 Table 1 Color markings of cable MS 33502 Clip Terminal Tester output terminal B B S IG FR D GC F1 F2 ST1 ST2 ...

Page 9: ... diagnostics Fig 6 Figure 6 MS 33501 Diagnostic cable for alternators The diagnostic cable Fig 6 has the following color markings Red clip big В Black clip big В Orange clip small S Sense pin Red clip small IG Ignition White clip small FR Grey clip small D Yellow clip small GC ...

Page 10: ...enu of the voltage regulator database 2 Button to enter the menu for selection of the tested voltage regulator type 3 Button to enter the menu for selection of the tested alternator type 4 Tag number of the connected cable 5 Current power supply voltage 6 Power supply of the tester USB BATTERY 7 Button to enter the tester settings ...

Page 11: ... supplied with an integrated database of voltage regulators along with their connection diagrams Press to enter the database search menu Fig 7 n 1 Figure 8 Database search menu Figure 9 Menu for selection of the tested voltage regulator type ...

Page 12: ...ig 10 Figure 10 Diagnostic screen information 1 Preset stabilizing voltage for controlled voltage regulators 2 Preset rpm this parameter will not be displayed in alternator test mode 3 Button to check the SENSE terminal through which the voltage regulator measures the battery voltage red indication the voltage across SENSE is lower by 0 5V 0 7V than the voltage across B 4 Duty cycle of PWM signal ...

Page 13: ...en for voltage regulators of COM type displays the following information alternator voltage regulator Figure 11 Diagnostic screen for alternators voltage regulators 12 24V of COM type ID voltage regulator identification number The engine control unit identifies the type of the installed alternator by this number Type voltage regulator type The type codes of voltage regulators operating under LIN p...

Page 14: ...M mechanical error TH thermal error Speed indicator of data exchange rate under LIN protocol supported by a COM voltage regulator The following rate values may be displayed L 2400 baud low M 9600 baud medium H 19200 baud high Figures 12 15 show the information displayed when different voltage regulator types are tested alternator voltage regulator Figure 12 Diagnostic screen for alternators voltag...

Page 15: ...l 13 alternator voltage regulator Figure 13 Diagnostic screen for alternators voltage regulators of C JAPAN type alternator voltage regulator Figure 14 Diagnostic screen for alternators voltage regulators 12 24V of Lamp type ...

Page 16: ... as its components may be covered with a condensate Keep it off at room temperature for at least 30 min 2 2 Avoid leaving the device in direct sunlight 2 3 Keep away from heating devices microwaves and other temperature raising equipment 2 4 Avoid dropping the tester or spilling technical liquids on it 2 5 Any interference with the electric diagram of the device is strictly prohibited 2 6 Make sur...

Page 17: ...m the indicator must go out 4 Assessment of the S terminal operability 5 Assessment of the voltage regulator capability to adjust to the preset stabilizing voltage Use a cursor Fig 10 n 1 to set the voltage WARNING The test mode Fig 6 should correspond to the type of the tested voltage regulator Connect both cable MS 33502 and a power unit equipped with Quick Charge 2 0 to the tester through USB T...

Page 18: ...care should be taken when connecting the cable clips to the contacts in the terminals Use either a well insulated clip Fig 17 or a proper adapter cable Fig 5 Figure 17 Connection of cable clips to the contacts in the terminals When the connection is made press OK the tester will automatically switch over to the test mode appropriate for the tested voltage regulator Then proceed to the voltage regu...

Page 19: ...ype of the voltage regulator by the terminal contacts shown in Fig 18 and use information set out in Appendices 1 2 of the actual Instruction Shown here are terminals DFM and L RVC can also be marked as L PWM By terminal L RVC we identify this voltage regulator as RVC type Then using Appendix 1 we determine which clips connectors of the diagnostic cable must be connected to the voltage regulator A...

Page 20: ...s identified by the terminal contacts and based on the information set out in Appendices 1 2 In the example given terminals IG S FR M do not identify the type of the voltage regulator Terminal L identifies it as a Lamp type Then we refer to Appendix 1 to determine which clips connectors of the diagnostic cable must be connected to the voltage regulator The connection diagram of voltage regulator A...

Page 21: ...ck Figure 21 Diagram of voltage regulator ARE1054 connection to the tester Connection of voltage regulator ARE6076 has a specific feature There is only one terminal shown in Figure 20 terminal F to which we connect cable F1 The other green cable F2 must be connected to terminal B since one of the brushes is permanently connected to B while the excitation winding is controlled through the brush con...

Page 22: ...inal LIN which identifies this voltage regulator as COM type Consult Appendix 1 to determine which clips connectors of the diagnostic cable must be connected to the voltage regulator The diagram of voltage regulator ARE6149P connection to the tester is shown in both Table 4 and Figure 23 Table 4 Connection of voltage regulator ARE6149P to the tester Voltage regulator terminal Tester output termina...

Page 23: ... for voltage regulator type selection select the nominal voltage 12V or 24V and activate the test mode for Lamp type regulators 3 Upon activation stabilizing voltage must set in the range from 14 to14 8 volts for 12V voltage regulators and from 28 to 29 8 volts for 24V regulators and must correspond to the voltage regulator characteristics 4 Turn off simulation of the alternator rotation by pressi...

Page 24: ... 3 Upon diagnostic mode activation the stabilizing voltage must set at 13 8V the allowable deviation is 0 2V WARNING If Duty value is 99 press Pull FR to switch over 4 Turn off simulation of the alternator rotation by pressing K15 and setting rpm to zero The control lamp indicator Fig 10 n 3 will light up Press K15 again to restart simulation the control lamp indicator must go out 5 Adjust the pre...

Page 25: ...ase to its initial values 7 Press BACK to exit the test mode Disconnect the clips from the voltage regulator 8 Failure to perform as described in sub items 3 5 signals the voltage regulator malfunction 4 5 Diagnostics of voltage regulators of SIG and P D types 1 Connect the voltage regulator as described in item 4 1 2 Enter the menu for voltage regulator type selection Fig 9 select the nominal vol...

Page 26: ...measured stabilizing voltage must vary in proportion to it 6 Failure to perform as described in sub items 3 5 signals the voltage regulator malfunction 7 Press BACK to exit the test mode Disconnect the clips form the voltage regulator 5 ALTERNATOR TESTING Alternator testing on a vehicle is performed as follows WARNING The tester does not allow the diagnostics of alternators without voltage regulat...

Page 27: ...14 to 14 5 volts 5 Change the stabilizing voltage in the range from 13 2 to 14 8 volts The measured voltage must vary in proportion This does not apply to Lamp type alternators 5 1 When testing alternators of C JAPAN type switch the preset stabilizing voltage to OFF The measured stabilizing voltage must set in the range from 12 to 12 7 volts 6 Set the alternator voltage in the range from 13 2 to 1...

Page 28: ...y B 31 E Earth battery D Used for connection to an indicator lamp that transfers initial driving voltage and indicates alternator operability Lamp D I Indicator IL Illumination L Lamp Output for alternator operability indicator lamp 61 FR Field Report Output for alternator load control by an engine control unit FR DFM Digital Field Monitor M Monitor LI Load Indicator Same as FR but with universal ...

Page 29: ...rol engine ECU Japanese cars C JAPAN RLO Regulated Load Output Input to control stabilizing voltage in the range of 11 8 15V TOYOTA RLO COM Communication General term for physical interface for alternator control and diagnostics Protocols of use BSD Bit Serial Device BSS Bit Synchronized Signal or LIN Local Interconnect Network COM LIN Direct indication on interface of alternator control and diagn...

Page 30: ... indicator lamp of the alternator with mechanical voltage regulator D Dummy Blank no connection mostly in Japanese cars N C No connect No connection LRC Opcja regulatoró w Load Response Control Function of voltage regulator response delay on load increase on an alternator Delay duration ranges from 2 5 to 15 seconds On increasing the load lights cooler fan on a voltage regulator adds driving volta...

Page 31: ...English Operation manual 29 APPENDIX 2 Connection terminals of different voltage regulator types ...

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Page 34: ...English tester RTP9007S 32 APPENDIX 3 Connection of voltage regulators to the tester ...

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Page 44: ...Produced by for 18 Biolohichna St 61030 Kharkiv Ukraine 38 057 728 0171 Technical Support support servicems eu General Enquiries sales servicems eu Skype MSG Equipment servicems eu ...

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