Array electronic AF-10MR-A User Manual Download

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FAB

ntelligent

ontroller

Summary of Contents for AF-10MR-A

Page 1: ......

Page 2: ...applications It can be used for the automation of an extensive range of electrical and mechanical equipments flow control building automation and many other fields To some degree FAB really makes auto...

Page 3: ...bove way is wrong and the correct way is as follows Safety Guide This manual contains the precautions necessary for ensuring your personal safety as well as for protection of the products and the conn...

Page 4: ...ualified personnels are allowed to operate and debug the products Qualified personnels are specified as those persons who carry out commissioning grounding and apply the appropriate identifications to...

Page 5: ...stallation and wiring 2 1 Installation 7 2 1 1 Methods 7 2 1 2 Dimensions unit mm 8 2 2 Wiring of FAB 9 2 2 1 Connection of power supply 9 2 2 2 FAB input connection 10 2 2 3 FAB output connection 12...

Page 6: ...R 19 3 1 6 XOR 20 3 2 Special function blocks SF 21 3 2 1 DPR 23 3 2 2 DDR 24 3 2 3 PLR 25 3 2 4 CW 26 3 2 5 RS 31 3 2 6 CPG clock pulse generator 32 3 2 7 RPR 33 3 2 8 UCN 34 3 2 9 DCN 35 3 2 10 MPLR...

Page 7: ...ds to be used in conjunction with FAB 39 3 2 14 AN 40 Chapter IVProgramming on FAB panel 4 1 FAB status display 42 4 2 Password confirming 42 4 3 Function 43 4 3 1 Editor 43 4 3 1 1 Edit PRG New Prg 4...

Page 8: ...Voice Module 5 1 The structure of the voice module 66 5 2 Connection between Voice Module and FAB 67 5 3 Instructions 67 5 4 Recording 70 5 5 sound broadcasting 75 5 6 Update set message No online 76...

Page 9: ...ol system 90 6 6 The Illumination system for display windows 91 6 7 The building management 93 6 8 The application of FAB in a voltage diode counting and packing assembly line 94 Appendix I Technical...

Page 10: ...1 8 Voice Module 104 Appendix II Quality Guarantee 105 FAB2 PLC series 1 1 Structure of FAB2 take 10 point for instance 106 1 3 Parameter changeI 107 1 4 Analog calibration 108 1 5 485 interface 108...

Page 11: ...ble LCD panel on which you can directly do the programming so that the cost and time are greatly reduced FAB intelligent controller series are compact in size and light in weight They can implement fu...

Page 12: ...nts relay output 3 AF 10MT E DC12 24V 6 points DC digital input 4 points transistor output equivalent NPN 4 AF 10MR D DC 12 24V 6 points DC with analog digital input 4 points relay output 5 AF 10MT D...

Page 13: ...nnecting FAB and PC profile plug type 17 AF D232 A cable connecting FAB and PC frontispiece plug type 18 AF C485 A cable connecting FAB and RS485 bus monitoring via net profile plug type 19 AF D485 A...

Page 14: ...ed pro gram When several function blocks are linked together in a specific way then relatively complicated control functions can be implemented A FAB is able to store programs made by as many as 127 F...

Page 15: ...the control of temperature humidity pressure flow level unit etc and transmit them to a computer for monitoring 7 Security cipher code function FAB is provided with protection for the programs downloa...

Page 16: ...as a networking function It can link up many FABs to make up a net work through 485 bus to implement the instant supervision and control from PC If PC serial port can be expanded the whole control sys...

Page 17: ...ct mounting The LCD panel of FAB is readily removed by partially withdrawing it from the FAB as illustrated using a spade tipped screwdriver The LCD panel can then be manually withdrawn Caution Screw...

Page 18: ...FAB Intelligent Controllerr Fig 2 2 Removing LCD panel as instructed 2 1 2 Dimensions unit mm Fig 2 3 AF 10 Series...

Page 19: ...e at choice 1 x 2 5mm 2 x 1 5mm 2 2 1 Connection of power supply 1 For FABs like AF 10MR A and AF 20MR A the rated power supply require ment is 100 240VAC 50 60Hz 2 For FABs like AF 10MT E AF 10MR D A...

Page 20: ...ements are as follows Type Demand AF 10MR A AF 20MR A AF 10MR D AF 10MT D AF 10MT GD AF 20MR D AF 20MT D AF 20MT GD AF 10MR E AF 20MR E AF 10MT E AF 20MT E Switch status 0 AC40V DC5V AC DC5V DC5V Inpu...

Page 21: ...automatically make the setting of analog input or it will automatically make the setting of switch input But if the software of FAB SCADA is used to monitor a FAB special analog input port should be s...

Page 22: ...put ports while the outputs of FABs like AF 10MT E AF 20MT E AF 10MT D AF 10MT GD AF 20MT D and AF 20MT GD are transistors 1 Requirements for the relay outputs Various loads such as lamps fluorescent...

Page 23: ...acteristics When the switch is ON Q 1 the maximum current is 2A 1 D type Fig 2 11 Transistor Output D type Note 1 M line should be connected to M of FAB Power supply and the load should be directly co...

Page 24: ...he M of the load power 2 The load voltage should be not more than DC80V 2 2 4 FAB network connection FAB 1 FAB 2 FAB 3 FAB n Fig 2 13 connecting method Note 14 AF C485 D485 Without any intermediate re...

Page 25: ...Chapter II Installation and Wiring MEMO 15...

Page 26: ...ramming FAB s FB programming is much easier and simpler The following types of editing operands for FBs are available for options 1 Options of input ports I1 IC Input ports Q1 Q8 output ports Moo M126...

Page 27: ...shown in the follows 17 Dual commutator contact XOR Parallel connection of NC contacts NAND Serial connection of NC con tacts NOR 3 1 1 AND This function block is called AND because only when all of...

Page 28: ...n block is called NOT because the input status is 0 Output Q is 1 and vice versa In other words NOT is the phase inverter for the input point The phase inverter is indicated in The phase inverter is c...

Page 29: ...l frame of NAND 3 1 5 NOR The electrical line diagram for paral lel connection of certain number of NC contacts is shown as follows The symbol of NAND in FAB is shown as follows The electrical line di...

Page 30: ...e of NOR 3 1 6 XOR When the statuses of inputs are not the same the output status of XOR is 1 When the statuses of inputs are the same the output status of XOR is 0 As shown in the line diagram In FAB...

Page 31: ...tion Blocks Logical frame of XOR 3 2 Special function blocks SF Function Representation Graphic DPR ON time delay DDR OFF time delay PLR Pulse relay CW Clock switch RS RS relay CPG Clock pulse generat...

Page 32: ...old ON time delay relay UCN Up counter DCN Down counter MPLR Single pulse time relay TEL Telephone dialing block AN analog input block PLAY Broadcast voice section Selector switch locks MR Recording v...

Page 33: ...status of TRG input changes from 0 to 1 the time delay timer starts timing If Input TRG holds status 1 for a sufficiently long time the output will be changed to 1 after the time T is over There is a...

Page 34: ...The output is disconnected the Q status is changed from 1 to 0 when the time T is over Output Q Input TRG is activated then the output is turned on Q 1 and is kept ON until it is reset when the set ti...

Page 35: ...he control of water throttling valve etc 5 The assigned range of T is 0 01 99 99 and the time units can be set respec tively to hour H minute M and second S Its time accuracy can reach 0 5 3 2 3 PLR P...

Page 36: ...switches for 127 time intervals Line diagram symbol in FAB Pin Description Parameter D W Options of day system or week system D is for the day system and W is for the week system Output Q If one of th...

Page 37: ...of the time period from 00 00 00 to 23 59 59 If you set T1 or T2 to be 24 00 00 it means that you have not set the ON time or OFF time so we can set some special time intervals in a combina tion way...

Page 38: ...FF time OFF status 4 During the selection of time switches for timing by the week system The interval from Monday to Sunday is defined as a cycle MO is the start point and SU is the end point In the s...

Page 39: ...is set e g it is set to be OFF at 5 00 from Monday to Thursday and the FAB will turn OFF the output after 5 00 every day from MO to TH As for the ON time it depends on other factors The original statu...

Page 40: ...8 Clock hold circuit For a FAB when there is a power failure the internal clock will continue run ning The time that the FAB can maintain the internal clock to run depends on the temperature When the...

Page 41: ...S is input Q is ON and held ON and will not be reset until Input R is set Note P0 P9 represents the 0 9 buttons of the telephone RS function block has the function to receive a two tone signal You ca...

Page 42: ...via Input R Reset Parameter T T is the time length of output from ON to OFF Output Q Every time EN changes from 0 to 1 the internal timer begins to time and when Time T is up the output is 1 If EN is...

Page 43: ...lapses and this cycle operation continues until Input EN Enable is 0 Then the CPG stops operation and Output Q is 0 3 This function is applicable to generate pulse automatically and to switch ON OFF a...

Page 44: ...signment range for T is 0 01 99 99 and the time units can be set respec tively to hour H minute M and second S Its time accuracy can reach 0 5 3 2 8 UCN Line diagram sym bol in FAB Input R Input R tak...

Page 45: ...set signal the counter is reset to 0 and output Q resets simultaneously Input CNT When CNT counting is input the counter will only count the leading edge triggering the status changes from 0 to 1 i e...

Page 46: ...t Input R Reset the single pulse time relay When R is 1 Output Q becomes 0 Parameter T The assignment range of the pulse dura tion setting is 0 01 99 99 second minute hour The time accuracy can reach...

Page 47: ...hould not ex ceed 25 digit telephone number a The basic circuit of periphery devices for controlling calling signals is shown in the following diagram This control requires the presetting of the telep...

Page 48: ...to the cases that a voice prompt is required It is necessary to make a recording beforehand This feature is used in the cases that both auto dialing and auto alarming are required FAB matching with A...

Page 49: ...and the process should not be interrupted that is to say it is not allowed to directly record the third section after the first section is record ed If the same block is used the sections can be accum...

Page 50: ...AF 20MT GD have this function which is used in the input function block for analog quantity Instructions for the comparison function of analog quantity The comparison function of AN block is the comp...

Page 51: ...o the first method As Fig 4 1 shows the LCD panel is a simple man machine interface All the pro gramming work can be done through the 8 keys on the right The following rules shall be observed for the...

Page 52: ...ith the and keys when you initially press or key the password value is 0 Then you can use the and keys to change the password input position and input the remaining digit values After a proper passwor...

Page 53: ...and password RUN The function for the beginning of running a FAB program Fig 4 4 4 3 1 Editor If this function key is selected the FAB will enter the Editing Function Selecting Frame as shown in Fig 4...

Page 54: ...tion Blocks This menu includes the following function blocks AND NAND OR NOR XOR NOT RS UCN DCN PLR MPLR CPG RPR DPR DDR CW TEL PLAY MR AN D GD type Set the Function Block When the Input Function Bloc...

Page 55: ...ype for I input and Q1 Q4 10 point type or Q1 Q8 20 point type for Q output Operands are not required for H high L low and X empty M means intermediate relays M00 M126 P means two tone code Fig 4 7 Se...

Page 56: ...number and counter mark The second line the highest digit of the counting value The third line the second highest digit The forth line he lowest digit According to your own need you can select the pa...

Page 57: ...day SA Saturday SU Sunday MO TH each day from Monday to Thursday MO FR each day from Monday to Friday MO SA each day from Monday to Saturday MO SU each day from Monday to Sunday FR SU each day from Fr...

Page 58: ...sor to the output on the right and press Fig 4 13 After OK key is pressed the following will be on the LCD panel Fig 4 14 Press keys to move the cursor to select the digit of the telephones as many as...

Page 59: ...e last one represents the decimal part 2 When input 1 is K or I press OK to confirm and then to press and to change the digital value Finally press OK to confirm Input 2 It represents function selecti...

Page 60: ...to confirm it then the machine will accept your operation and the function block codes e g AND OR NOT RS TEL etc will appear for your option Note If you do not do the selection but exist after the app...

Page 61: ...are not clear about the maximum number in the program you can use ROM FAB in FAB ROM to read the program and get the number 3 If you correctly select the bock number and press OK then FAB will displa...

Page 62: ...press OK the follow frame will appear Fig 4 20 2 Press in the frame shown in Fig 4 20 then the program will be read block by block in sequence as B01 B02 4 3 3 SET set password and time The SET Frame...

Page 63: ...ogram from ROM FAB and then edit it from Editor 4 4 1 Programming rules Rule 1 A complete line diagram is needed before the input of circuit and on this diagram to be used intermediate relay should be...

Page 64: ...ry to adjust the block sequence numbers Rule 4 One output may be connected to several inputs together but multiple outputs cannot be connected to one input Rule 5 At power on and initialization of FAB...

Page 65: ...e used as the input signal for other different blocks 2 When a block is inserted or deleted the original logical relation can be re tained The basic functions of the intermediate relay are as shown in...

Page 66: ...uld be followed in the programming of this control function on FAB operation panel Step I Enter FAB Editor Frame 1 After switch on the following will appear on the LCD panel Fig 4 25 2 When and are pr...

Page 67: ...alue will become 6 Press and the cursor will move to the last digit of the password value to be input Press 5 times and the last digit of the password value will become 5 After the password is complet...

Page 68: ...LCD panel Fig 4 30 Press to enter the Set Parameter R Pin Now I will appear at R Pin If you do not want to select I you may press to select Q and press it again to select H You can continue this pres...

Page 69: ...tting I Press once and then the LCD panel will be as Fig 4 32 Fig 4 32 Press to move the cursor to position Q and press to set the Q Pin out put After selecting M in the parameter list and set it to b...

Page 70: ...block The following will be on the LCD panel Fig 4 34 Press to enter Set Trg Pin Parameter Status Select I in the parameter list with or and press OK again Then set Trg to be I3 with After that the fo...

Page 71: ...will be displayed on the LCD panel Fig 4 38 Press to set the time integer digit and use to change the value Set it to be 02 Press to set the time decimal digit and use to change the value Set it to b...

Page 72: ...g status Select parameter M with and set its parameter value with or When M01 ap pears press and the first parameter will be set to M1 The following will be on the LCD panel Fig 4 41 Press to move the...

Page 73: ...wing will be displayed on the LCD panel Fig 4 44 Now all the three function blocks required for the editing of this function dia gram are selected and set which means that the Function Diagram is comp...

Page 74: ...g to the new program Notes How to read and modify the current program 1 Firstly press ESC and OK keys simultaneously to enter the password frame And then input the correct password and press OK 2 Sele...

Page 75: ...Chapter Programming on FAB panel MEMO 65...

Page 76: ...the voice module 1 Socket of telephone crystal plug 2 Power terminals AC100 240V DC12 24V 3 Connection Port with FAB 4 Power indicator 5 Recording indicator 6 Recording Microphone 7 Volume Setting on...

Page 77: ...le and FAB need to be connected with a special connection At the same time the FAB can communicate with a PC through the communication cable to modify a program as shown in the above picture After con...

Page 78: ...to input the password only for three times If you input a wrong password again in the third time FAB will hang up the telephone and return to the main system 4 After finishing operations enter key for...

Page 79: ...g your operations input key for ringing up D When an external telephone dials into Voice Module no password has been set 1 When the Voice Module responds to the external telephone section 0 will be br...

Page 80: ...ing port of the Voice Module Lastly connect PC to the Voice Module via the cable AF CMP as Fig 5 4 1 shows Fig 5 4 1 The second step power the FAB and the Voice Module simultaneously it is also OK to...

Page 81: ...gher frequency means better real voice so we recommend you choose the 4 minutes recording 2 There are totally 99 sections for recording The length of each section is not restricted but there is a limi...

Page 82: ...The seventh step the prompt frame of copy voice to MUL is shown in Fig 5 4 6 Fig 5 4 6 The eighth step choose the right communication port and then click the open item to choose a recording voice fil...

Page 83: ...ep the prompt frame for confirming is shown in Fig 5 4 9 and click OK button Fig 5 4 9 B Manual Recording The first step Connect the Voice Module to FAB Connect PC to the Voice Module via the cable AF...

Page 84: ...sec tions begin from section 0 The recording must be made in a progressive sequence from 0 to 98 as Fig 5 4 11 shows Fig 5 4 11 The third step write the program into FAB The fourth step when FAB runn...

Page 85: ...light is on again you should say correct password into MIC then return on switch K4 for 1 second and then off After that you will hear the above recording section correct password is played by the Vo...

Page 86: ...n in Fig 5 6 1 Fig 5 6 1 2 The prompt frame is shown as below With the dialogue box you can select any section of your prerecorded voice sec tions to broadcast for receiving a call and dialing out 5 7...

Page 87: ...the password interface of Voice Module After inputting the FAB password then click OK button 3 The prompt frame is shown in Fig 5 7 3 Fig 5 7 3 With the dialogue box you can select the check box on t...

Page 88: ...th the dialogue box select Yes or No to confirm whether incoming calls is accepted or not If not please select No and if accept please select Yes Finally click OK to complete 5 9 Telephone remote cont...

Page 89: ...put Q1 by the telephone keys Note set Voice Module password for dialing in and out to avoid illegal opera tion by others P0 Q1 open P1 Q2 close Firstly write your program into FAB the program is shown...

Page 90: ...telephone line The wiring diagram is shown in Fig 5 9 1 Example Control Requirements A probe is fitted to the doors and windows At the entry of a stranger Voice Module will be activated to automatical...

Page 91: ...n order for the thief not to hear the sound 5 11 Example for Voice Module Control requirements 1 Control start stop of the air condition by using telephone keys P0 Open for the air condition P1 Close...

Page 92: ...ection 5 Close for the air condition Steps Step 1 Connect I1 to the doors and windows probe and connect Q1 to the air condition switch Step 2 Refer to section 5 4 to record the above five voice sectio...

Page 93: ...ct password you will hear the prompt voice correct password please enter the control code Enter 0 and you will hear Open for air condition and air condition is open and enter 1 and you will hear Close...

Page 94: ...FAB Intelligent Controllerr 84...

Page 95: ...0 00 to 12 00 00 AM and 14 00 00 to 17 00 00 PM the bell shall ring for 10 seconds every hour Saturday and Sunday From 8 00 00 to 12 00 00 AM and 13 00 00 to 17 00 00 PM the bell shall ring for 10 sec...

Page 96: ...y simple both in the connection of the external line and in editing the program If QUICK II the programming soft ware is used for editing the control program it is only necessary to set two time switc...

Page 97: ...nutes The light will twinkle for 5 seconds before the turn off 2 The light will keep on if the switch is pressed twice in 5 seconds 3 The light will be off if the switch is pressed for 2 seconds or mo...

Page 98: ...begins to move and the lamp will keep flashing as long as the gate is moving 4 A pressure damper shall be provided so that the gate can be automatically opened when it touches a person or an object T...

Page 99: ...rvice until the flow monitor indicates that the waste gas exhaust unit is in normal operation 5 In case of any fault in the ventilation system the alarm lamp shall be on The ventilation system is cont...

Page 100: ...e switch When the light is plenty the light sensitive switch will be automatically turned off while when the light becomes weak it will be automatically turned on What s more the light sensitive switc...

Page 101: ...Control requirements 1 1 The display time Monday to Friday 8 00 22 00 Saturday 8 00 23 59 59 Sunday 9 00 20 00 1 2 Requirements for the illumination during display time a The basic lighting Close the...

Page 102: ...g equipments and additional ones Open the non display lighting equipments 1 4 Test switch All the lamps will be turned on when the switch is pressed The program dialogue is shown as below Q1 connected...

Page 103: ...t and stop of relevant electrical equipments FAB can flexibly meet the needs of the automatic building control in a modern in telligent living zone as well as realize a central monitoring 1 FAB centra...

Page 104: ...ue of I6 is multiples of 1000 Q3 will be switched on to start the packing equipments 6 Diodes that cannot withstand 2000V voltage shall be transferred to 1500V as sembly line FAB2 will control 1500V w...

Page 105: ...ter Applications Control System Figure is as blew 95 2000v Resising Assembly Line 1500v Resisting Assembly Line 1000v Resisting Assembly Line 500v Resising Assembly Line 80v Resisting Assembly Line n...

Page 106: ...FAB Intelligent Controllerr 96 MEMO...

Page 107: ...semi sine 15g 11mins Fall IEC68 2 31 Falling height 50mm Freely falling objects with package IEC68 2 32 1m Electromagnetic compatibility EMC Static discharge Severe grade 3 8KV air discharge 6KV cont...

Page 108: ...hanged From 0 to 1 Length of Power Line without shield 100m Digital Output Output Type Relay Output Electrical Isolation Yes Group Continuous Current Ith Max 10A Incandescent Lamp Load 25 000 switch c...

Page 109: ...Hz 1 3 AF 10MT D AF 20MT D Power supply The rated voltage of power supply DC12V 24V Allowable range of the rated input voltage Power Consumption DC 24V Output full load DC10 28V Typical 80mA Typical 2...

Page 110: ...Consumption DC24V Output full load AF 10MR D 4W AF 20MR D 5W Input section digital input Signal 0 Signal 1 DC5 0V DC10 24V Input Current of Signal 1 Typical 1mA Input section analog input Signal 1 DC...

Page 111: ...6 900A Not allowed Output Relay Protection Max 20A Feature B16 Switch Frequency Machine 10Hz Resistor Load Lamp Load 2Hz Induced Load 0 5Hz 1 5 AF 10MT E AF 20MT E Power supply The rated voltage of po...

Page 112: ...DC 24V Allowable range of the rated input voltage AC DC10V 28V Power consumption AC DC 24V Output full load AF 10MR E 4W AF 20MR E 5W Digital input Signal 0 Signal 1 AC DC 5 0V AC DC 10 24V Input curr...

Page 113: ...Supply Protection B16 900A Parallel connected output for increased power Not allowed Output Relay Protection Max 20A Feature B16 Switch Frequency Machine 10Hz Resistor Load Lamp Load 2Hz Induced Load...

Page 114: ...age DC80V Output Current Max 2A Short Circuit and Overload Protection Current limit of short circuit Reduction of the rated value No even if in the whole tempera ture range 1 8 Voice Module Index Conf...

Page 115: ...if the product fails to perform in accordance with its specifications and has not been misused it shall be delivered to a service center which ARRAY authorizes for free repair ARRAY reserves the righ...

Page 116: ...Type Type Power Input Output 1 AF 10MR A2 AC100 240V 6 points AC input 4 points relay output 2 AF 10MR E2 AC DC12 24V 6 points AC DC input 4 points relay output 3 AF 10MT E2 DC12 24V 6 points DC input...

Page 117: ...0MR E2 AC DC12 24V 12 points AC DC input 8 points relay output 9 AF 20MT E2 DC12 24V 12 points DC input 8 points transistor NPN output 10 AF 20MR D2 DC12 24V 12 points DC input with analog 8 points re...

Page 118: ...is channel Press OK key will be identified by Vmax The input range for Vmin and Vmax is between 0V to 10V 3 After the analog has been calibrated successfully FAB2 need to be cut off the power supply a...

Page 119: ...in FAB2 program Dynamic text I 1 12 Read Read input analog value DC type PLC B The number of the corresponding blocks in FAB2 program 1 128 Read Read the parameter value of the function block in FAB2...

Page 120: ...00 1FF 4X Only read 03 Read analog input AI status 300 3FF 0X Only read 01 Read output Q status 200 2FF Note 1 Fab2 is act as modbus slave device which responds according to the requested data by modb...

Page 121: ...shared shared Modify parameter on LCD yes yes Manual programming on LCD yes no LCD panel Not shared Not shared Quick ii software shared shared cable Not shared Same as apb cable communication RS485 n...

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