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BENCHMARK No.

FOR ALL BOILERS CONFIRM THE FOLLOWING

BOILER SERIAL No

.

NOTIFICATION No

CONTROLS

To comply with the Building Regulation, each section must have a tick in one or other of the boxes

THE SYSTEM HAS BEEN FLUSHED IN ACCORDANCE WITH THE BOILER MANUFACTURER’S INSTRUCTIONS?
THE SYSTEM CLEANER USED
THE INHIBITOR USED

FOR THE CENTRAL HEATING MODE, MEASURE & RECORD

GAS RATE

m

3

/hr

ft

3

/hr

BURNER OPERATING PRESSURE ( IF APPLICABLE)

N/A

mbar

CENTRAL HEATING FLOW TEMPERATURE

°C

CENTRAL HEATING RETURN TEMPERATURE

°C

FOR COMBINATION BOILERS ONLY

HAS A WATER SCALE REDUCER BEEN FITTED?

YES

NO

WHAT TYPE OF SCALE REDUCER HAS BEEN FITTED

FOR THE DOMESTIC HOT WATER MODE, MEASURE & RECORD

GAS RATE

m

3

/hr

ft

3

/hr

MAXIMUM BURNER OPERATING PRESSURE (IF APPLICABLE)

N/A

mbar

COLD WATER INLET TEMPERATURE

°C

HOT WATER OUTLET TEMPERATURE

°C

WATER FLOW RATE

Its/min

FOR CONDENSING BOILERS ONLY CONFIRM THE FOLLOWING

THE CONDENSATE DRAIN HAS BEEN INSTALLED IN ACCORDANCE WITH
THE MANUFACTURER’S INSTRUCTIONS?

YES

FOR ALL INSTALLATIONS CONFIRM THE FOLLOWING

THE HEATING AND HOT WATER SYSTEM COMPLIES
WITH CURRENT BUILDING REGULATIONS
THE APPLIANCE AND ASSOCIATED EQUIPMENT HAS BEEN INSTALLED AND COMMISSIONED
IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS
IF REQUIRED BY THE MANUFACTURER, HAVE YOU RECORDED A CO/CO2 RATIO READING?

N/A

YES

CO/CO

2

RATIO

THE OPERATION OF THE APPLIANCE AND SYSTEM
CONTROLS HAVE BEEN DEMONSTRATED TO THE CUSTOMER
THE MANUFACTURER’S LITERATURE HAS BEEN LEFT WITH THE CUSTOMER

COMMISSIONING ENG’S NAME

PRINT

CORGI ID N°.

SIGN

DATE

TIME & TEMPERATURE CONTROL TO HEATING

ROOM T/STAT & PROGRAMMER/TIMER

PROGRAMMABLE ROOMSTAT

TIME & TEMPERATURE CONTROL TO HOT WATER

CYLINDER T/STAT & PROGRAMMER/TIMER

COMBI BOILER

HEATING ZONE VALVES

FITTED

NOT REQUIRED

HOT WATER ZONE VALVES

FITTED

NOT REQUIRED

THERMOSTATIC RADIATOR VALVES

FITTED

AUTOMATIC BYPASS TO SYSTEM

FITTED

NOT REQUIRED

GAS BOILER COMMISSIONING CHECKLIST

!

Summary of Contents for 47-116-51

Page 1: ...ng wall hung combination boilers G C N 47 116 51 24 kW G C N 47 116 52 30 kW G C N 47 116 53 38 kW CLAS HE CLAS HE 24 CLAS HE 30 CLAS HE 38 The code of practice for the installation commissioning servicing of central heating systems Country of destination GB IE ...

Page 2: ...ical Connections 23 Peripheral Unit Connection 23 Room Thermostat Connection 24 Outdoor Sensor Connection 24 Electrical Diagram 25 Commissioning Initial Preparation 26 Electricity Supply 26 Filling the Heating System 26 Filling of the DHW System 26 Gas Supply 26 Water Treatment 26 First Igniton Operation 27 Ignition procedure 28 Test Function and Combustion Analysis 30 AUTO Function 31 Boiler Prot...

Page 3: ...h quality products and a high quality after sales service Advice on installation or servicing can also be obtained by contacting the MTS Technical and Customer Service Departments at High Wycombe TECHNICAL DEPARTMENT CUSTOMER SERVICE DEPARTMENT Tel 0870 241 8180 Tel 0870 600 9888 Fax 01494 459775 Fax 01494 459775 GUARANTEE The manufacturer s guarantee is for 2 years from the date of purchase The g...

Page 4: ...upplier Keep all packaging material clips plastic bags polystyrene foam etc out of reach of children as it may present a potential hazard In the event of a fault and or malfunction turn the appliance off turn off the gas cock and do not attempt to repair it yourself Contact a qualified professional instead Before any maintenance or repair work is performed on the boiler make sure you have disconne...

Page 5: ...olling ladders are positioned securely that they are suitably strong that the steps are intact and not slippery and that the ladders are fitted with handrails on either side of the ladder and parapets on the landing Personal injury caused by falling from a height Duringallworkcarriedoutatacertainheight generally with a difference in height of more than two metres make sure that parapets are used t...

Page 6: ...tion knob 7 button _ 8 Menu Ok button Programming key 9 Esc button 10 button 11 Domestic Hot Water adjustment knob 12 Time clock 13 ON OFF button 14 Blue indicator burner ON 15 Yellow indicator Auto fonction 16 Auto button To active Thermoregulation 17 Comfort button 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 2 2 23 24 9 6 12 1 2 3 4 5 6 7 8 17 16 15 13 14 11 12 10 9 ...

Page 7: ...arances stated below 5 5 1 2 3 4 5 6 7 8 9 10 11 12 13 25 24 23 22 21 20 18 19 17 15 16 1 flue connector 2 air pressure switch 3 burner 4 detection Electrode 5 overheat thermostat 6 C H Return temperature probe 7 C H Flow temperature probe 8 gas valve 9 secondary heat exchanger 10 D H W temperature probe 11 siphon 12 C H pressure relief valve 13 electrical box 15 C H circuit filter 16 D H W Flow s...

Page 8: ...topped T 50 C 0 2 0 1 0 1 Loss of burner gas when operating 2 1 2 1 2 0 EMISSIONS Available air pressure Pa 137 141 132 NoX class class 5 5 5 Flue gas temperature G20 80 C 60 C C 63 63 63 CO2 content G20 80 C 60 C 9 0 9 0 9 6 CO content 0 O2 80 C 60 C ppm 100 100 125 O2 content G20 80 C 60 C 4 5 4 5 3 5 Maximum flue gas flow G20 80 C 60 C Kg h 41 2 49 4 59 2 Excess air 80 C 60 C 27 27 20 HEATING C...

Page 9: ...ree passage of external air at all times and must not be installed in a place likely to cause nuisance It must not be allowed to discharge into another room or space such as an outhouse or closed lean to Condensing boilers have a tendency to form a plume of water vapour from the flue terminal due to the low temperature of the flue gasses The terminal should therefore be located with due regard for...

Page 10: ... freeze mixture of the boiler circuit and replace it when the amount measured is out of the range stipulated by the manufacturer 7 pH 8 DO NOT MIX DIFFERENT TYPES OF ANTI FREEZE In under floor systems the use of plastic pipes without protection against penetration of oxygen through the walls can cause corrosion of the systems metal parts metal piping boiler etc through the formation of oxides and ...

Page 11: ...e pipework is to be installed externally then it should be kept to a minimum and be insulated with a waterproof insulation and have a continuous fall The total length of external pipe used should not exceed 3 metres Some examples of the type of condensate terminations can be found below 1 Internal termination of codensate drainage pipe to internal stack 2 External terminaton of condensate drainage...

Page 12: ...e washers provided 4 x fibre washers for the CH flow and return cold water inlet and hot water outlet connections Safety Valve Discharge and Condense Outlet The pressure relief valve tube is made of copper It should terminate below the boiler safely outside the premises Care should be taken that it does not terminate over an entrance or window or where a discharge of heated water could endanger oc...

Page 13: ...ion Before performing any work on the boiler first disconnect it from the electrical power supply using the external bipolar switch removing the fuse and shutting off the gas valve To access the inside of the boiler the following is necessary 1 Remove the casing by unhooking it from the control panel a 2 Loosen the two screws on the front casing b pull it forwards and unhook it from the upper pins...

Page 14: ...ectrode 5 C H flow temperature probe 6 C H return temperature probe 7 Secondary heat ex changer 8 C H pressure relief valve 9 D H W temperature probe 10 By pass 11 Drain valve 12 Condensate trap 14 C H circuit filter 15 D H W Flow switch 16 diverter valve 17 water pressure sensor 18 circulation Pump 19 expansion vessel 20 modulating Fan 21 ignition electrodes 22 thermal fuse Underfloor heating For...

Page 15: ...ming must be considered If the terminal is less than 2 metres above a balcony above ground or above a flat roof to which people have access then a suitable stainless steel terminal guard must be fitted The minimum acceptable spacing from the terminal to obstruc tions and ventilation openings are specified in Fig 1 A Directly below an opening window etc 300 mm B Horizontally to an opening window et...

Page 16: ...bow to the boiler The 1 metre horizontal flue kit 3318073 supplied is suitable for an exact X dimension of 753mm Measure the distance from the face of the external wall to the face of the flue elbow X Fig 2 this figure must now be su btracted from 753mm you now have the total amount to be cut from the plain end of the flue Draw a circle around the outer flue and cut the flue to the requi red lengt...

Page 17: ... to ensure that the lip seal is fitted correctly into the inner flue once verified it is simply necessary to push them together no clamps are neces sary to secure the flue components Before proceeding to fit the flue ensure that the maximum flue length has not been exceeded See the tables and that all elbows and bends have been taken into consideration the ma ximum flue length is 10 metres for eac...

Page 18: ...t No 3318079 see Fig 7 onto the exhaust manifold and secure with the clamp fit the vertical adaptor onto the vertical starter kit note there is no need to use a clamp to secure this as it is a push fit connection the vertical flue kit must then be inserted through the roof flashing this will ensure that the correct clearance above the roof is provided as the terminal is a fixed height Should exten...

Page 19: ...section of flue pipe or elbow check that the o ring is not dislodged when assembling the flue greasing the seal will aid assembly Twin pipe can also be converted back to Coaxial flue to enable vertical termination with a coaxial kit by using the pipe bridge Twin Coaxial Adaptor Part No 3318089 When running the twin flue pipe vertically It is not possible to terminate concentrically horizontally Te...

Page 20: ...ust gas ducts 2 If you need to insert elbows in the air intake and exhaust gas ducts you should consider for each one the equivalent length to be included in the calculation of developed length 3 The exhaust gas duct should jut above the roof by at least 0 5 m 4 The intake and exhaust gas ducts in Type C13 C53 must be installed on the same wall or where the exhaust is vertical and the air intake h...

Page 21: ...W 10 m 30 m 60 100 80 125 38 kW 6 m 18 m 60 100 80 125 C 33 Flue gas exhaust and air suction duct from outside with roof terminal in the same range of pressure 24 kW 12 m 42 m 60 100 80 125 30 kW 10 m 35 m 60 100 80 125 38 kW 8 m 21 m 60 100 80 125 C43 Individual or shared flue gas exhaust and air suction through flue ducting built into the building 24 kW 12 m 0 m 60 100 80 125 30 kW 10 m 0 m 60 1...

Page 22: ...andair suction duct from outsidewithroof terminalin the same range of pressure 24 kW 60 m S1 S2 80 80 30 kW 50 m S1 S2 35 kW 21 m S1 S2 C53 Flue gas exhaust leading outside and air suction duct through external wall not in the same range of pressure 24 kW 84 m S1 S2 80 80 30 kW 70 m S1 S2 35 kW 42 m S1 S2 S1 Air intake S2 Flue gas exhaust S1 S2 Air intake and flue gas exhaust equal lengths S1 S2 A...

Page 23: ...se od a fused double pole isolator having a contact separation of at least 3mm in all poles or alternatively by means of a 3A fused three pin plug and unswitched shuttered socket outlet both complying with BS1363 The use of multiplugs extension leads or adaptors is strictly prohibited It is strictly forbidden to use the piping from the hydraulic heating and gas systems for the appliance earthing c...

Page 24: ...or wires Loosen the cable clamp using a screwdriver and insert the wires leading from the outdoor sensor one at a time Connect the wires to the terminals as indicated in the figure below Make sure that they are well connected and that they are not subject to stress when the control panel lid is opened or closed Close the flap again then replace the control panel cover and the front casing Refer to...

Page 25: ...ILLING PUMP SPEED 1 1 FUSE 2AT 1 2 3 4 1 2 3 4 5 6 Circolatore 6 1 1 2 3 4 Termostato Ambiente 1 Sonda Esterna Termostato impianti a bassa temp Sonda NTC mandata risc CN04 CN04 CN07 CN22 CN22 Pressostato di minima Sonda NTC ritorno risc Term protezione scambiatore Sonda NTC sanitario P 13 12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1 11 10 9 8 7 6 5 4 3 2 1 11 10 9 8 7 6 5 4 3 2 1 2 1 8 7 ...

Page 26: ...vered Important Manually vent the heat exchanger at the manual air vent Failure to vent adequately may damage the heat exchanger page 7 legend 2 Filling of the DHW System Close all hot water draw off taps Open the cold water inlet cock supplied with the connection kit Slowly open each draw off tap and close them only when clear water free of bubbles is visible Gas Supply Inspect the entire install...

Page 27: ...once pressing on ESC button during 5 sec See section Complete 10 Change the language in the display if necessary Complete 11 Set the hour and the date See section Complete 12 Set the heating power See section Complete 13 Adapt the regulation at the heating installation Complete 14 Balance the central heating circuit Complete 15 Check the working in DHW mode Complete 16 Adjust DHW flow rate on the ...

Page 28: ...the deaeration cycle by pressing Esc for 5 seconds The boiler will start a deaeration cycle lasting about 7 minutes See below If you need to stop it press Esc alternatively it is possible to manually vent the heat exchanger At the end check that the system is completely deaerated and if not repeat the procedure Bleed the air from the radiators The exhaust duct for combustion products should be sui...

Page 29: ...33 4 02 2 95 max C H 2 33 1 71 2 96 2 17 3 28 2 41 min 0 58 0 43 0 69 0 50 0 79 0 58 Heating ignition delay adjustment This parameter menu 2 sub menu 3 parameter 5 can be used to manually 0 or automatically 1 set the delay time before the subsequent reignition of the burner after it has switched off on reaching the desired temperature in central heating mode By selecting manual it is possible to s...

Page 30: ...cording to the table above Important do not remove silencer 22 N B when the combustion chamber is open the CO2 value drops by 0 3 If the values taken differ from the table adjust the gas valve fol lowing the procedure described below To adjust the CO2 value remove cap 2 adjust the CO2 content to 0 2 by turning setting screw 51 4 mm allen key unscrew to lower the CO2 value tighten to increase the C...

Page 31: ...n of temperature adjustment using sensors Select 3 outdoor sensor only 4 22 Temperature adjustment curve selection Select the relevant curve according to the type of system installation heat insulation used in the building etc 4 23 Perform a parallel curve shift if necessary increasing or decreasing the set point temperature this may also be modified by the user using the heating temperature adjus...

Page 32: ...cts on the central heating flow temperature pro be independently from other regulations when the electrical supply is turned on If the primary circuit temperature is between 3 C and 8 C the pump will run with the diverter valve switching between cen tral heating and hot water every 1 minute until the temperature reaches 9 C If the flow temperature remains between 3 C and 8 C the pump will con tinu...

Page 33: ... access the sub menu parameters the three figures will flash for example 230 9 Press the buttons or to select a parameter for example 231 10 Press the Menu Ok button to access the parameter the display will indicate the value e g 70 Note The parameter value will be displayed for 20 seconds then will begin to flash in alternation with the parameter e g 70 231 11 Press the buttons or to select the n...

Page 34: ...OILER Parameter Part 1 2 3 0 NOT PRESENT 2 3 1 Maximum heating power setting 0 to 99 see the gas setting table information on Starting 2 3 2 Domestic hot water maximum RPM percentage CANNOT BE MODIFIED 0 to 99 RESERVED FOR TECHNICAL ASSISTANCE Only if the gas or PCB is changed see gas setting table 2 3 3 Minimum RPM percentage CANNOT BE MODIFIED 0 to 99 2 3 4 Heating maximum RPM percentage CANNOT ...

Page 35: ...ated 1 timed 2 always on 0 Timer activated for 30 minutes after domestic hot water draw off The appliance allows the hot water heating comfort to be increased via the COMFORT function This function keeps the secondary exchanger temperature stable when the boiler is not in use When the function is active the display shows COMFORT Note this function can be activated and deactivated by pressing the C...

Page 36: ...h sometimes develops in pipes and water tanks where the temperature is included between 20 and 40 C If the storage temperature remains more than 100 hours less than 59 C and the function is enable the boiler is light aan and the storage water is warmed up to 65 C during 30 minutes 3 2 1 NOT ACTIVATED Enable only with Clip In solar connected option 3 2 2 NOT ACTIVATED 3 2 3 Collector delta temp pum...

Page 37: ... to the type of appliance radiator and the heat losses present in the building temperatura di mandata all impianto bassa tempertaura alta tempertaura temperatura esterna valore di consegna temperatura ambiente C 20 25 15 30 40 50 60 70 80 90 100 C 10 2 5 3 0 3 5 2 0 1 5 1 2 1 0 0 8 0 6 0 4 0 2 5 0 5 10 15 20 C 4 2 3 Parallel shift 20 to 20 0 To adapt the thermal curve to the appliance requirements...

Page 38: ...e of appliance radiator and the heat losses present in the building see graph on the previous page 5 2 3 Parallel shift 20 to 20 0 To adapt the thermal curve to the appliance requirements it is possible to perform a parallel shift of the curve in order to alter the calculated flow temperature and therefore the ambient temperature The shift value between 20 and 20 is shown on the display Each level...

Page 39: ... Distribution valve position Domestic hot water Heating 8 2 5 Water flow rate l min 8 2 6 NOT PRESENT 8 3 BOILERTEMPERATURE 8 3 0 Heating adjustment temperature C 8 3 1 Heating flow temperature in C 8 3 2 Heating backflow temperature in C 8 3 3 Domestic hot water temperature in C 8 4 SOLAR APPLIANCE ANDTANK 8 4 0 Accumulated measured temperature activated only with the solar kit connected or exter...

Page 40: ... MANAGER control unit connected optional B09 B month during which error E00 occurred Only with the CLIMA MANAGER control unit connected optional C06 C year during which error E00 occurred Only with the CLIMA MANAGER control unit connected optional 8 8 1 Error list reset Reset OK yes ESC no 8 9 DATA ASSISTANCE CENTRE 8 9 0 Enter the name of the assistance centre it will be displayed if there is a f...

Page 41: ...ure all the command adjustment and monitoring parts are working correctly Check the flue system is sealed and operating correxctly Draining procedures The heating system must be drained using the following procedure Switch off the boiler make sure the external bipolar switch is in the OFF position and shut off the gas valve Loosen the automatic air relief valve Open the system drain off cock and c...

Page 42: ... 1 3 GENERAL ACCESS GENERAL ACCESS Tools Time 3 min 1 Unclip the cover to remove Remove the two screws Remove the front panel 2 Lower the electrical box Remove the combustion chamber front panel by releasing the clips Page 6 of 24 1 GENERAL ACCESS ...

Page 43: ...NTROL BOX ACCESS CONTROL BOX ACCESS Tools Time 4 min 1 Remove the front panel as above and pivot the electrical box Remove the two screws and unlock the four clamps to gain access to the control box 2 2 FUSE FUSE Tools Time 5 min 1 Open the control box as above Remove the fuse Page 7 of 24 ...

Page 44: ...ical plug connectors Unscrew the two screws and remove the PCB 2 4 DISPLAY PCB DISPLAY PCB Tools Time 7 min 1 Unclip the cover to remove Lower the door and remove the two control knobs Unscrew the four screws and pull the assembly towards you 2 Disconnect the electrical plug connectors unlock the four clamps and remove the PCB Page 8 of 24 ...

Page 45: ... 8 Non return valve 9 Non return valve assembly 10 DHW flow switch assembly 11 Central heating return 12 Cold water inlet DHW 13 Central heating drain valve 3 2 3 WAY VALVE 3 WAY VALVE UNIT Tools Time 5 min 1 Unplug the diverter valve cable Remove the clip and lift the motor from the diverter valve body 2 Drain the boiler see 3 3 Remove the clip and lift the diverter valve from the assembly When r...

Page 46: ...m the boiler 3 4 AUTOMATIC AIR VENT AUTOMATIC AIR VENT Tools Time 5 min 1 Drain boiler see 3 3 Remove the clip and lift the AAV from the assembly 3 5 PRIMARY WATER PRESSURE SENSOR PRIMARY WATER PRESSURE SENSOR Tools Time 5 min 1 Drain boiler see 3 3 Remove the fixing clip unplug the electrical connector and lift the sensor from the assembly Page 10 of 24 ...

Page 47: ... and the two screws Disconnect the pipe and then move the pump to the right disengage Remove the pump 2 Remove the sensor see 3 5 Remove the AAV see 3 4 Page 11 of 24 MAINTENANCE GUIDE CLAS HE 3 7 CH FILTER CH FILTER Tools Time 5 min 1 Drain boiler see 3 3 Remove the clip Remove the filter 3 8 DHW FLOW SWITCH ASSEMBLY ...

Page 48: ...emove the clip and pull the flow switch assembly towards you Twist the flow switch assembly to disengage Page 12 of 24 MAINTENANCE GUIDE CLAS HE 3 9 LEFT HAND HYDRAULIC BLOCK ASSEMBLY 1 DHW temperature sensor 4 Safety valve 2 Left hand hydraulic block 5 Central heating flow 3 By pass assembly 6 Domestic hot water outlet 3 10 DHW TEMPERATURE SENSOR DHW TEMPERATURE SENSOR ...

Page 49: ...ime 5 min 1 Isolate the cold water supply and drain the DHW circuit Unplug the DHW sensor and remove the clip Sensor without wire and clip Lift the sensor from the assembly Page 13 of 24 MAINTENANCE GUIDE CLAS HE 3 11 SECONDARY HEAT EXCHANGER SECONDARY HEAT EXCHANGER Tools Time 10 min 1 Drain primary and domestic hot water circuits Remove the two screws and remove the heat exchanger 3 12 CONDENSE ...

Page 50: ...NSE TRAP Tools Time 5 min 1 Unscrew the condense trap from the condense body Page 14 of 24 MAINTENANCE GUIDE CLAS HE 3 13 SAFETY VALVE SAFETY VALVE Tools Time 3 14 BY PASS ASSEMBLY 5 min 1 Drain boiler see 3 3 Disconnect the discharge pipe Remove the first clip on the left and pull the safety valve towards you BY PASS ASSEMBLY Tools Time 5 min ...

Page 51: ... disengage it Page 15 of 24 MAINTENANCE GUIDE CLAS HE 3 15 TEMPERATURE SENSORS OVERHEAT THERMOSTAT TEMPERATURE SENSORS OVERHEAT THERMOSTAT Tools Time 5 min 1 OT White wires Remove the clip and the temperature sensor or overheat thermostat together NTC1 Black wires NTC2 Grey wires Unplug the electrical connectors IMPORTANT Do not use conducting paste for the contact sensors because it will alter th...

Page 52: ...nd hydraulic block Isolate the gas supply Remove the four screws and disconnect the gas pipe from the gas valve Remove the four screws to free the heat exchanger 2 Pull the heat exchanger towards you Remove the clip and lift the manual air vent Twist the thermal fuse to remove 50 4 60 3 70 2 80 1 5 3 16 MANUAL AIR VENT MANUAL AIR VENT Tools 5 min Time 1 Drain boiler see 3 3 Remove the clip and lif...

Page 53: ...NANCE GUIDE MAINTENANCE GUIDE CLAS HE 4 BURNER UNIT LEGEND 1 Burner 6 Gas valve 2 Fan 7 Mixing tube 3 Silencer 8 Detection electrode 4 Gas inlet 9 Ignition electrode 5 Air inlet 10 Spark generator Page 18 of 24 ...

Page 54: ...ENERATOR 4 2 ELECTRODES SPARK GENERATOR Tools 5 min Time 1 Unplug the ignition electrode from the spark generator Remove the screw and the spark generator ELECTRODES Tools 5 min Time 1 Unplug the electrodes Remove the screws and pull the electrodes towards you Page 19 of 24 ...

Page 55: ...he gas pipe from the gas valve Pull the assembly towards you 2 Pull the burner toward you Remove the three screws to free the burner door Replace any gaskets that are damaged or showing signs of deterioration 1 Stainless Steel Burner 1 3 2 2 Ignition electrode Power Length Venturi 24 KW 104 6 mm Ø 42 mm 30 KW 135 8 mm 38 KW 167 mm 3 Detection electrode Page 20 of 24 ...

Page 56: ...ee the fan Remove the combustion assembly see 4 3 Twist the gas valve anti clockwise to disengage it from the fan 1 Venturi 2 Gasket 3 Fan Fan mixer venturi according to the model Power Fan Venturi diameter 24 KW EBM RG 128 45 W Ø 17 mm EBM RG 128 45 W Ø 21 mm 30 KW EBM RG 128 45 W Ø 25 mm 38 KW Page 21 of 24 ...

Page 57: ... Gas Valves are not factory set and will need to be set up see page 34 Remove the combustion assembly see 4 3 Twist the gas valve anti clockwise to disconnect it from the fan Bayonet connection 1 Venturi 4 Inlet test nipple 2 Gas valve 5 Offset adjustment 3 Solenoids 6 Throttle adjustment Page 22 of 24 ...

Page 58: ...Interval Annually How Visual inspection Clean as necessary Check flow rate Expansion vessel Maintenance Interval Annually How Check air pressure is at 1 bar System drained Ignition detection electrodes Maintenance Interval Annually How Visual inspection Clean as necessary Distance from the burner Ionisation current more than 1 µA Burner Maintenance Interval Annually How Visual inspection Clean as ...

Page 59: ...p Maintenance Interval Annually or after cleaning primary heat exchanger How Visual inspection Clean as necessary Add water before replacing Pump Maintenance Interval At the first ignition and annually How Check that the AAV is open Visual inspection Clean as necessary Page 24 of 24 ...

Page 60: ...MOTOR THREE WAY VALVE 61302483 0504 OVERHEAT THERMOSTAT 100C 61010572 0506 3 WAY SPRING KIT D H W 65104314 0507 TEMPERATURE PROBE CLIP 990686 0517 LOW PRESSURE SWITCH 65105090 0530 AUTO AIR VENT WITH O RING 65104703 0537 PRESSURE RELIEF VALVE 61312668 0538 PUMP 6M 2V 60000591 0543 SENSOR REED 65104323 0575 NTC PROBE 65104338 0589 SECONDARY EXCHANGER 65104333 0600 ELECTRICAL BOX 0607 IGNITER 610021...

Page 61: ...in FOR CONDENSING BOILERS ONLY CONFIRM THE FOLLOWING THECONDENSATEDRAINHASBEENINSTALLEDINACCORDANCEWITH THE MANUFACTURER S INSTRUCTIONS YES FOR ALL INSTALLATIONS CONFIRM THE FOLLOWING THEHEATINGANDHOTWATERSYSTEMCOMPLIES WITHCURRENTBUILDINGREGULATIONS THEAPPLIANCEANDASSOCIATEDEQUIPMENTHASBEENINSTALLEDANDCOMMISSIONED INACCORDANCEWITHTHEMANUFACTURER SINSTRUCTIONS IFREQUIREDBYTHEMANUFACTURER HAVEYOURE...

Page 62: ...CARD SERIAL No COMMENTS SIGNATURE SERVICE 5 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 7 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 9 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 2 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATUR...

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Page 64: ...775 Internet www aristonthermo co uk Technical Advice 0870 241 8180 Customer Service 0870 600 9888 Professional Team Limited Suites 9 10 Plaza 256 Blanchardstown Corporate Park 2 Ballycoolin Dublin 15 Telephone 01 810 3723 Fax 01 810 3727 Internet www aristonthermo ie Technical Advice 01 437 0121 Customer Service 01 437 0121 ...

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